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8. Set the upper bearing cuver on and i
stall the ring nut Tighten the ring nut so
'tat all freeplay is taken up. but 50 the
bracket can
still pivot freely from lock to
lock. Rechecx for freeplay after the
entiro fork unit has been installed. (Re-
fer to Chapter 2. "Steering head ad-
justment
6. Install the fork tubes into the under-
bracket
7 . Install the upper fork bracket. Tighten
tho storing fitting bolt. Torque to
specification,
Tightening torque'
Steering fitting bolt:
5.3 m-kg (38.3 ft-lb)
8. Tighten the upper fork tube pinch belts
and torque to specification.
Upner fork tube pinch pol
2.0 m-kg (14.4
ergata)
1.0 mm (0.04 in)
2. If the freeplay is excessive, remove the
swing arm and replace the swing arm
bushes.
Lubrication
1, This model is equipped with the ailless
busnes, but it is recommended to apply
grease on the bushes
lightly.
Recommended lubricant:
Lithium soap base grease
Nore:
Make certain that the tops of fork tubes are
2. Wipe off excess grease
adjusted
to the seme
'evel.
If necessary,
loosen underbracket pinch bolts anc adjust,
9. Install the handlebars and torcue to
specification
Handlebar mounting bolt torque
2.0 m-kg (14.4
ft-lb)
10. Install
the front whee!
17.
Reconnect the clutch, front braxe and
check operation
SWING ARM
Inspection
1, Wit) thy wa wheel and shock absor-
bers removed,
grasp the ends of the
arm and mave fram right
to left to check
for the freeple
Removal
1. Remove the nut on the swing arm
pivot shaft and tap out the shaft with
Jong aluminum of brass rod.
NOTE:
Carefully remove the arm while noting the
location of bushes. oi/ seal and plate washers,
Pivot
shaft torque:
6.5 m-kg (47,0 ft-lb)
we Tap out the gid bushes frum eavt side
of the pivot using the long rod.
Install the new bushes using 4 press.
NOTE:
a
Do not hammer in the bushes when instal-
ling; it may result in breakags to the bushes,
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