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4
II. INSPECTION ANO ADJUSTMENT
2 Check
the
throttle
cable
for twisting or interference
with adjacent parts; also for proper routing, while turn-
ing the
handlebar
between two extremes
5. CLUTCH
I.
Check
the clutch
lever for
free
play al
its
lip.
Specified play:
10-20mm
(0.4-
0.8
in.)
2
To
adjust
the
play. loosen
the lock
nut
and
turn the
upper
adjuster
in the direction ·'A•·
all the way until
ii will no longer
go.
3.
Turn the lower
adjuster in the
direction ..
A"
as
far
as
it
will
go.
This loosens the
cable.
4. Remove the clutch cover
and loosen
the clutch adjuster
lock nuL
Tum
the adjuster in
the direct.ion
"A"
until
a
resistance is
felt, and
then
back
it
out lj4-l/2 turns
Tighten the
lock nut
to secure
the
adjustment
S.
Rotate the
clutch
cable lower
adjuster until
the play
•t
the
tip
of the clutch
lever is
J0-20mm
(0.4- 0.8-
in).
Tighten
the lock
nu~
6.
Minor
adjustmem
is done
by
turning
the clutch cable
upper adjuster.
7.
After the
adjustment has bce11 made, check
to
see
that
the clutch is
not
slipping and
that
the clutch
is
properly
disengaging
a
When
the kick starter
is
used,
rhe
engine should easily
start without
t.he
clutch slipping,
b. After
the
engine stan.
pull
the clutch
lever and shift
into
gear. and
make
sure that
the
engine does
not
stall. northe motorcycle start to
creep.
c. Gradually
release
the clutch
lever
and open the
throttle, the motorcycle should start smoothly
,utd
gradually accelerate.
Fig. 2-8
(I)
Throttle cable
Fig. 2-9
(I)
Clutch lever
(2)
Free play
(1) (2)
I /
I
Fig.
2-10
(I)
(2)
(3)
(4)
Fig.
2-11 (I)
(2)
Clutch cable upper adjuster
lock
nut
Clutch cable upper adjuster
Clutch cable lower adjuster
Clutch
cable
lower
adjuster
lock nut
Clutch adjuster
Clutch
adjuster
lock
nut
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