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IV. FRAME
8.
Remove the
socket boll and separate
the
front fork
pipe
and oil lock piece from the
bottom
case.
Use "
Allen
Head
wrench"(Tool No. 07917-3230000)
to
remove
the
socket
boll
9.
Remove the
front fork
bolt
on top of
the
fork pipe:
remove the front shock absorber spring
and bottom
pipe.
JO.
Remove
the bottom
case cover
,
dust
seal and snap
ring,
and
take
out the
oil
seal.
ln~pection
I.
Check
the free
length
of
the
front shock absorber
spring.
Standard
V11lue:
453.7mm (17.R622-in.)
Service limit: 445mm
(17.5197-in.)
2.
Check
the
bollom pipe
for
wear
on the
piston
ring.
3.
Check
the
front fork piston
and
bottom
case for wear,
crack
or any other defecL
Standard bottom
case
T.D.:
31.000-3
1.039mm
(I
.220S-
1.2220.in.)
Sen·ice
limit:
31.14mm (1.226-in.)
Standard fork pi<ton O.D.:
30.92S-30.950mm
(l .217S-l.218S-i.Jt.)
Service
limit:
30.90mm
(1.216S-in.)
4
Check
the
oil
seal for
wear
or damage.
Assembly
I.
Clean
all parts in solvent
before
assembly.
2
Apply a coating <lf ATF (automatic transmission fluid)
to the
entire
surface
of a new oil
seal.
Install the
oil
seal
to the bottom
case.
Drive fit
the
seal
using "fork
Seal Driver" (Tool No.
07947-
3550000).
NOTE:
Be
sure to iostall
the dust cover
securely.
3.
Install
the front shock absorber spring
inro
the front
fork
pipe
so
lhat
the
end
with the
large
pitch
is at the
bouom.
4. Install the fron( fork pipe
co
the bottom
case.
NOTE:
Apply liquid
sealant to
the
threads of the 8mm socket
bolt
.
5.
Fill
each
front fork bottom
case
wich
128-
132 cc
(4.3 4.5
02S)
of
ATF.
55
Fig.
4-65
(I) Allen head wrench
,,,,,.,,,.,,,,,,,,,,,ifiit
I ?ii
I
-
Fig.
4-
66
Exploded view of front
fork
(1)
(2)
Fig.
4-67
(I) Fork seal
driver
Oil seal
Fig. 4-68
filling AT!'
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