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2
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-- - - 1 1 . INSPECTION AND ADJUSTMENT--------'
'fhis
section describes the inspection and adjustment procedures for the
importalll
ilcrns of the
periodical
maintenance of
the IIONOA
200
Mo<lcl CIJ ·CL200. Cross-refer to PfRlOOICAL MAINTENANCE SCHEDULE on page 76. For the items
other than those not descrihed
in
this
section.
refer to
the
"Inspection" of
each
part in this manual.
1.
TAPPET
Inspection
a,1d adjustment of the tappet clearunce should
be
made
while the
engine
is
cold.
I.
Open the
seat
and remove the fuel tank.
2
Remove lhc
intake and
exhaust tappet adjusting hole
caps
3. Remove the generator
cover.
4. While
slowly
rotating the generator rotor
counterclock-
wise wat.;:h t11e intake ,•ah,•e tappet.
When
this tappet
goes dO\\'l all llte way
and
then starts
10
lift, you must
then watch for the alignment of the
index mark and "T' mark In
this
position, the
piston
will be
at
T.
O.C.
(top
dead
center)
of
the compression
stroke
and the intake
and
exhaust valves
should
be fully
closed.
5.
Check
the
clearance
of
both valves by inscrtu1g the feeler
gauge between the valve
stem
and the tappet
adjusting
screw.
If the
clearance is
correct
there Will
be
slight
drag
or
resistance
as the gauge is inserted
To
adjust,
loosen the lock nut and turn the adjusting screw
as
required.
Tappet
Intake
valve:
0.05mm
{o.002
in.
Clearance
Exhaust valve: 0.05mm (0.002
in.)
•
NOTE:
,
After tightening the lock nut, check the
clcar.
a nce and,
if necessar)'? re.adjust.
6.
Rotate the
generator
rotor
one full
turn until the marks
aljgn.
Apply the
same
techniq1.1c
as above
to the remain•
ing
valves.
~
,
I
(
2. BREAKER
POINT GAP
ANO IGNITION TIMING
Breaker
point
gap
t
Remove the
generator and
point
covers.
1
Using
a
17mm wrench,
turn the
generator·
rotor
counter•
clockwise
and check
t~~ point
gap
when
it is at
its
maximum.
Specified maximum gap: 0.3-0.4mm (0.012-0.016-in.)
'fo adjust
the
gap,
loosen the
locking screws
and move
the breaker
point
plate.
After
adjustment,
tighten the
locking
screws and recheck
the gap.
fig. 2
-
1
(1)
Index ,nark
(2) "T"
mark
f'ig.
2-2 (I)
(3)
f'ig.
2-
-3
(I)
(2)
(3)
(4)
Feeler gauge
(2)
Tappet
adjusting screw
Lock nut
Contact
breake,·
point
Contact
bnra-kcr
locking
screw
Poiot
cam
Contact
poilll plate
•
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