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PREFACE
This SERVICE
MANUAL has been prepared as a
"SERVJC'E
GUIDE" for !he mechanic respon,ible
for
the
upkeep or the I TONDA CB-C'L200.
It is
compiled
into six
sections
aml summarizes
the
procedures for disassembling, inspecting, repairing
and reassembling the components
of the
machine.
Strict adherence
to the
instructions
given
herein
will result
in
better. safer service work.
This
Sl:RVICE MANUAL is based on CB200. with
added
explan.ition
and
photo,
on
CL200
except
for
minor differences.
All
information,
illustrations and
specifications
contained
herein
are
based
on
the
1973
model.
llONDA
reserves
the
right to make
changes at any
time without
notice
and obligation.
HONDA
MOTOR
CO.,
LTD.
Service Publications
Office
I.
II.
lll.
IV.
V.
VI.
CONTENTS
SERVlCE PRECAUTIONS .............
.
INSPI:.CTION
AND ADJIJSTMfNT
1
2
I.
.
. .
.
.
. .
.
.
.
. .
.
.
.
.
.
. .
.
.
. .
.
2
2.
Breaker poinc
gar
and
ignition timing.
.
. . 2
3.
Carburetor ....
.
.... ,
..
, ,
..
,
. . . .
. 3
4.
play. .
. .
.
3
5.
Clutch .
. .
. .
. . . . .
.
.
......
.
4
5
5
6.
Cam
.....
••
.
•
.....
•
.
7.
Engine oil . . . . . . . . . . • . . . . . . . . .
8.
f root disc
brake
.
. . . .
. . . . .
. .
.
•
•
. .
.
6
'I
.
• •
.
.
.
.
.
.
.
.
. . . . .
6
I
0.
. .
. .
•
. . .
.
. .
•
. .
.
.
. . .
.
.
.
7
11.
.
.
.
.
. . .
•
. .
.
.
.
. .
•
.
. . . .
8
12.
...
..
.... , ... , .
.
.
8
13.
filter . . .
. . .
. .
. . . . . . .
.
. . .
. .
.
9
14.
Spark plug . .
10
I 5.
.
. .
.
.
. .
.
10
1
6
.
wheel
..........
11
17.
...
.
_
. .
. .
. 11
. .
. .
.
. . .
.
•.
.
11
ENCINE
12
I.
2.
3.
~ervicing , .......
,
,
.
. , . . .
12
i,mallation
..
•
.....
12
cylinder
and
piston
.
................
.
..
.
. 13
4
,
pump
and
.
..
..
.........
19
5.
. . . . . . . . . .
.
...
.
...
.
....
.
22
6.
Cea(
shift
mechanism
.
.
. . . .
.
.
.
.
24
7,
.
.
27
8.
..
..
.
..
.
.... 29
9.
....
.....
.•.
.
...
30
10.
.
,
,
•
, , ,
•
, ,
.•
, ,
..
,
.••.
31
11.
Crankcase ........
.....
..
.......
33
l
2.
('arburecor ................
.
..
..
.
34
. . . . . . . . . . . . . . . . . . . . . . . •
,
...
36
I.
Fronr
wheel (disc
brake
type)
. .
.
. .
.
36
2.
FrolH dio:;c hrake
...
.........
•
.....
39
3.
l'ronc
wheel
and
fro111 brake
(drum
brake
_
t ype)
...
.
...
..
.
..
.... 45
4.
Rear
wheel.and
rear brake
..........
48
5.
Scecring
hantlleuar ..•...
•.
..
•.
....
50
6.
. . . . . . . . . . . . . .
,
. .
. .
.
52
7.
.
. . . . . .
.
. ,
...
,
..
, , 54
8.
suspension . . . . . . . . . . _ .
.
.
. . .
.
56
9.
58
.
.
.
.
.
. .
.
.
.
.
.
•
. . . .
.
.
.
61
1
.
General description .
.
b
I
2.
.....
.
..
.
..
...
..
62
3.
65
4.
. .
. . .
.
. .
. .
. .
69
5.
Elcclrical equipment
....
.
....
.
, , ,
.
7"
SERVICI! DATA .
.....
,
.,
.,
.
, , ,
.
, . , .
.
.
75
I.
S;>ecial Louis
,
, ,
, ,
•..• ,
.. ,
•
, , ,
, . ,
75
2.
Main cenance
schedule
76
,.\,
To,·que
specifications
. .
.
.
.
. . .
.
77
4
.
78
5.
fro11ble
i,11001,ing.
. •
. .
• .
.
.
• .
.
.
80
6.
.
.
.
.
. .
.
. . .
.
. . .
.
&S
7.
diagram . .
.
. .
.
.
.
.
. .
.
.
. .
.
.
. .
8(,
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