Siemens SICHARGE D Operating Instructions Manual
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Siemens SICHARGE D Operating Instructions Manual

Siemens SICHARGE D Operating Instructions Manual

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Edition
11/2023
OPERATING INSTRUCTIONS
SICHARGE
SICHARGE D
8EM5907-0AA00-1AA7.06
siemens.com/sicharge-d

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Summary of Contents for Siemens SICHARGE D

  • Page 1 Edition 11/2023 OPERATING INSTRUCTIONS SICHARGE SICHARGE D 8EM5907-0AA00-1AA7.06 siemens.com/sicharge-d...
  • Page 2 Introduction Safety instructions SICHARGE D Description Charging station SICHARGE D Transport and storage Operating Instructions Installation and mounting Commissioning Operation Error messages and remedy Maintenance and service Decommissioning and disassembly Recycling and disposal Technical specifications Adhesive surfaces Declaration of Conformity...
  • Page 3 Continued Checklist for commissioning Other applicable documents Charging station SICHARGE D Operating Instructions...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Danger to life and damage to property due to loose power connections......2.4.6 Residual charge in capacitors.................... Dangers from electric fields....................21 2.5.1 Pacemakers/implants......................21 2.5.2 Electromagnetic fields....................... 21 Safety sign........................22 Identification of the device....................23 Safety loop and emergency stop..................25 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 6 Climate and environmental concept.................. 52 3.14 Routers..........................53 3.15 SICHARGE Configuration Backend..................58 3.16 OCPP backend........................60 3.17 Dispenser......................... Transport and storage........................63 General information......................63 Road transport........................67 Sea transport and air transport..................68 Storage..........................70 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 7 Safety instructions......................110 Starting the charging process.................... 111 Monitoring the charging process..................115 Stopping the charging process..................116 Calling the help function....................117 Error messages and remedy....................... 118 Error message "Emergency Stop was triggered"..............119 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 8 Decommissioning and disassembly....................134 Recycling and disposal........................135 Technical specifications........................136 Adhesive surfaces..........................140 Declaration of Conformity........................141 List of abbreviations and explanation of terms.................. 142 Checklist for commissioning....................... 143 Other applicable documents......................144 Index..............................145 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 9: Introduction

    About the operating instructions These operating instructions contain the information for the safe operation and intended use of the SICHARGE D charging station. The operating instructions are aimed primarily at operators. Together with the documentation in the section "AUTOHOTSPOT", they form the basic documentation of the SICHARGE D.
  • Page 10 • Note on use of the cable bridge for TN-C systems • List of applicable documents • List of technical specifications • Additional maintenance instructions (section "Servicing the charging station (Page 125)") • General corrections SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 11: Basic Information

    Siemens accepts no liability for the use of the open-source software over and above the intended program sequence, or for any faults caused by modifications to the software.

  • Page 12: Processing Of Personal Data

    • EVCC ID (MAC address of the on-board communication controller) (if AUTOCHARGE authorization method is set) This data is only available to the manufacturer in pseudonymized form and is processed, transmitted and stored within the framework of the legal provisions. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 13: Safety Instructions

    In the device version with EMC emission class A, the charging station is not suitable for use in residential areas. The charging station could therefore interfere with radio reception in such areas. If the charging station is installed in residential environments, select the "EMC emission class B" option. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 14 Alterations to the device The operating instructions describe all permissible alterations to the charging station. Any other modification that is not part of this or any other official Siemens document is not permitted. This applies to both electrical modifications (connecting, disconnecting or swapping connections of electrical devices, etc.) and mechanical modifications (e.g.

  • Page 15: Qualified Personnel

    The charging station is supplied with replaceable locking cylinders (standard half cylinders (10/30) according to DIN 18252) and matching keys. In the section "Locking system & replacing the lock cylinders (Page 37)", you will find detailed instructions on how to replace the locking cylinders. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 16: Hazards During Transport, Mounting, Operation And Maintenance

    • Note the weight of the charging station. • Only transport the charging station in a vertical position. • The forks of the forklift must protrude at the rear of the transport pallet. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 17: Work Areas

    The rope box of the cable management system is constantly under spring tension. The rope box is a partly completed machine. Only use the rope box if it is professionally installed and covered with the cover. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 18: Moving Parts

    Electrostatic charges or heat generated during charging can ignite explosive and flammable liquids. Fire hazard In the event of a fire, leave the danger zone. Do not use the charging station in the event of fire. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 19: Dangers Due To Electrical Current

    • Never exceed the limit values of the technical data during transport, storage and operation. • Check the charging cables and charging plugs for tempering, damage and foreign bodies • Never use damaged devices or parts. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 20: The Five Safety Rules For Electrical Work

    Touching the parts can lead to severe injuries or death. To ground the charging station, connect the protective conductor in conformance with regulations. For more information on connection, refer to the section "Connecting the charging station (Page 97)" SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 21: Danger To Life And Damage To Property Due To Loose Power Connections

    • Emission (conducted, DC port): Limits according to Table 12 from IEC 61851‑21‑2:2018 (< 75 kVA) NOTE Operation of this device is intended for both public and industrial areas. Suitability is reduced to industrial areas if the device is configured for Class A emission. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 22: Safety Sign

    Safety sign in the charging station Safety sign Meaning Warning of dangerous voltage Warning of hot surface Safety sign on the rope box Safety sign Meaning Warning of highly prestressed coil spring Do not open the housing SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 23: Identification Of The Device

    (see figure "Position of the nameplates"). The nameplate also contains the identification data of the device, information about the manufacturer and the CE marking. Figure 2-1  Nameplate positions SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 24 2.7 Identification of the device Information on the nameplate You can find the following information on the nameplate of the charging station: Figure 2-2  SICHARGE D nameplate (older hardware release) Figure 2-3  SICHARGE D nameplate (newer hardware release) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 25: Safety Loop And Emergency Stop

    AC charging socket. Its recessed position protects it from unintentional operation. Figure 2-4  Position of the switch Function of the switch The function of the switch is described in detail in the section "Emergency Stop switch (Page 36)". SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 26 An interface to the safety loop of the internal charging station is also required for this purpose. See also: "Connection to an external load management system (Page 51)" SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 27: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that updates be applied as soon as they are available and that the latest hardware and software versions be used. Using versions that are obsolete or are no longer supported can increase the risk of cyber threats.

  • Page 28: Description

    DC charging standards CCS and CHAdeMO and AC charging Mode 3. This means that nearly all vehicle models from various manufacturers can be charged quickly and efficiently. The SICHARGE D charging station is characterized by its modularity and platform principle.
  • Page 29 Only vehicles that meet the following standards can be charged at the charging station: Table 3-1  Compatibility overview Type Standards AC charging Type 2 IEC 61851-1 IEC 62196 Mode 3 CCS 2 IEC 61851-23 IEC 62196 Mode 4 CHAdeMO CHAdeMO 0.9 to CHAdeMO 1.2 JEVS G105 Communication IEC 61851-24 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 30: Configuration Options

    Description 3.2 Configuration options Configuration options The following table shows the various selection and equipment options of the SICHARGE D. Figure 3-1  Configuration options The descriptions in the following sections always reflect the maximum configuration of the charging station. The figures below may contain options and special equipment.

  • Page 31: Scope Of Supply

    Base cover parts ② PEN bridge ③ ④ Lifting eyebolt M12 ⑤ M12 cable glands ⑥ • Safety instructions ⑦ • Circuit diagram * This cover is not included with the ordered cable management SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 32: Scope Of Delivery Of Cable Management

    Rubber adhesive tape, self- 8EM5901-2AA01-0AA4 Cable Clamp Rubber Insert adhesive on one side M12x30 hexagon screw M6x16 half-round hexagon socket-head screw M4x14 hexagon socket-head screw M8 hexagon nut M6 hexagon nut M4 hexagon nut SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 33: Display Elements And Operator Controls

    Figure 3-3  Display elements and operator controls of the charging station See also Switching off the charging station (Page 108) SICHARGE Configuration Backend (Page 58) OCPP backend (Page 60) Safety loop and emergency stop (Page 25) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 34: Touch Screen

    In this way, the plug is protected against mechanical damage and environmental impacts. Charging plug and charging plug holder are parts that are subject to wear. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 35: Ac Charging Socket

    The amount of energy supplied can be read on the DC meter. For information about the contents displayed, refer to the operating instructions of the DC meter you are using. You can find the type of device used in the BOM of your charging station. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 36: Emergency Stop Switch

    The message "Emergency stop triggered" appears on the touch screen of the charging station. The charging station returns to its normal operating state after the emergency switch has been unlocked. See section "Safety loop and emergency stop (Page 25)" SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 37: Locking System & Replacing The Lock Cylinders

    2. Remove the fixing screw on the rear. 3. Remove the locking cylinder. Install your own locking cylinder in the reverse order. The maximum torque of the fixing screw is 2.5 Nm. Then mount the cover back on the charging station. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 38 1. Unlock the levers to deflect them. 2. Remove the fixing screw in the folded-out lever. 3. Remove the locking cylinder. Install your own locking cylinder in the reverse order. The maximum torque of the fixing screw is 2.5 Nm. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 39: Black Panel

    For information on commissioning and operation of the credit card terminal, refer to document 8EM5907-0AA00-7AA4 Credit card payment for SICHARGE D (https://support.industry.siemens.com/cs/us/en/view/109814747). For more information on how to exchange the credit card terminal, see document 8EM5907-0AA00-4AA1 Repair Instructions for SICHARGE D.

  • Page 40: Charging Points

    Communication signal between vehicle and charging station ① Proximity Pilot (PP) ③ Protective Earth (PE) Protective conductor ② DC positive pole (DC+) Positive pole for DC charging ④ DC negative pole (DC-) Negative pole for DC charging ⑤ SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 41 The CHAdeMO connector has a locking button above the handle. After charging, press the lock button to unlock and disconnect the plug from the vehicle. ⑪ An LED on the handle lights up when the interlock between the plug and the vehicle is active. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 42 The duration of this increased current transmission depends on the environmental conditions such as ambient temperature, solar radiation, cable length. CHAdeMO Table 3-8  CHAdeMO performance features Characteristic Value Standard IEC 62196‑3, JEVS G105 Rated current* 125 A Rated voltage 500 V DC * Valid when ambient air temperatures ≤ 35 °C SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 43: Design Of The Charging Station

    Protective cover in front of the copper bars and circuit breaker, connection of the power supply cables ② Protective devices ③ Panel in front of converters (charging modules) with circuit diagram pocket ④ Control and communication part Figure 3-9  Interior SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 44 More information about these devices can be found in the section "Routers (Page 53)". The following figure shows the interior view of the door. ① Customer router, Router 2 (-XF4) ② Siemens router, Router 1 (-XF3) Figure 3-10  Position of the routers SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 45 The DC distribution system with the switching matrix ( ), the DC filter and the outlet fuses is ④ connected via the converter. The isolation monitors and voltage transformers ( ) for monitoring the DC charging outlets are also located here. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 46: Dynamic Power Distribution

    Converter groups that are not required are thus available at the other DC charging outlets or are released more quickly during a charging process. As a result, the charging station reacts very flexibly to various scenarios and offers the user the optimal charging performance. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 47 Table 3-9  High Flex variant Number vehicles DC 1 DC 2 DC 1 DC 2 DC 3 DC 1 DC 2 DC 3 DC 4 160 kW 180 kW 200 kW * = via dispenser SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 48 The following table shows the available output power per DC output for the Low Flex variant. Table 3-10  Low Flex variant Number of vehicles DC 1 or DC 2 DC 1 DC 2 160 kW 180 kW 200 kW 220 kW 240 kW 260 kW 280 kW 300 kW SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 49: Electrical Protection Devices

    NOTE The planner decides whether to use the "advanced lightning and overvoltage protection" option in combination with a dispenser. Siemens is not responsible for this decision. • To do this, prepare a risk evaluation in accordance with IEC 62305 Overload protection At the AC power input, the circuit breaker provides short-circuit and overload protection for the charging station.

  • Page 50: Self-Checks & Health Monitoring

    The charging station permanently monitors the feedback messages of the converters, contactors, protective devices and fans. Malfunctions are detected and displayed in the SCB in the form of error flags. This function is being improved and extended continuously. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 51: External Emergency Stop

    You can operate several charging stations with one load management system at the same time. To do this, make sure that no IP address is assigned multiple times on the WAN ports. For more details, see operating instructions 8EM5907-0AA00-1AA8 ELMS (https://support.industry.siemens.com/cs/us/en/view/109814743). SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 52: Climate And Environmental Concept

    These settings minimize noise pollution at night, for example. Through a limiting of the maximum noise emission, the available charging power can be reduced. The available charging power depends mainly on the ambient conditions and the temperature inside the charging station. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 53: Routers

    This SIM card is the property of the manufacturer. After the final decommissioning of the charging station, the operator must remove the SIM card and return it to Siemens AG. With the door open, the router is located on the right.
  • Page 54 Description 3.14 Routers 6. Enter the router password. 7. Go to "Network" → "Mobile". 8. Enter the access data of your SIM card. 9. Save the settings. 10. Go to "Network" → "WAN". SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 55 Set up WLAN 1. Get the required access data of the network (SSID, password). 2. Ask Siemens for the router password. 3. Connect a notebook to the internal switch of the charging station. 4. Open the Web browser and go to –...
  • Page 56 Description 3.14 Routers 6. Go to "Network" → "WAN". 7. Select "WiFi" as the main WAN. 8. Save the settings. 9. Click "Scan". 10. Click "Join Network" for the desired network. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 57 B3 (1800 MHz) B5 (850 MHz)* B8 (900 MHz) B1 (2100 MHz) 24 dBm B2 (1900 MHz)* B4 (1700 MHz)* B5 (850 MHz)* B6 (800 MHz)* B8 (900 MHz) B19 (800 MHz)* *Applies only to the global product variant RUT240 *7**** SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 58: Sicharge Configuration Backend

    TLS 1.2 encryption. Note that operating errors can cause the charging station to fail. Basic features • Listing of all SICHARGE D including current status and software version • Searching for specific charging stations based on ID or location •...
  • Page 59 Status analysis in the event of fault Malfunctions can be detected via the error flags of the controller. These messages include, for example: • Door open • Status of DC contactors • Overtemperature • Emergency stop triggered • Etc. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 60: Ocpp Backend

    The display and wording of the various functions may differ depending on the OCPP backend used. Contact Siemens Support if you have questions about the compatibility of your backend or you wish to have a compatibility test. See also the software manual (8EM5907‑0AA00‑4AA6).
  • Page 61 For this purpose, the SICHARGE D also offers the option of displaying different tariffs for different end users in addition to the OCPP & California Pricing Requirements. User-defined messages allow the operator to decide which of these options to display.

  • Page 62: Dispenser

    3.17 Dispenser The SICHARGE D charging station can optionally supply two additional DC charging points in one dispenser. For this purpose, the corresponding DC busbar systems are prepared for connection on the back of the charging station. The connection options for auxiliary power supply, communication and integration into the control system are on the front of the charging station.

  • Page 63: Transport And Storage

    – Weight of one person • Do not tilt the elevating tailgate for unloading. A few examples of this: – Unload at an elevated curb – Unload with a forklift – Unload with a crane SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 64 Stay completely away from any hazardous areas. 3. Lift the charging station vertically. Pay attention to the center of gravity of the device and avoid uneven surfaces. 4. Transport the charging station standing vertical to the site. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 65 2. Hook the hoisting gear into the eyebolts. DANGER Suspended load A falling charging station or parts can cause death or serious injury. Stay completely away from any hazardous areas. 3. Lift the charging station vertically SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 66 Transport and storage 4.1 General information 4. Transport the charging station hanging vertically to the site Figure 4-3  Mounting the eyebolts SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 67: Road Transport

    The attachment frame must always be put in place before the tension belt is attached. Only transport skids from Siemens AG are used for transport and load securing purposes. Figure 4-4  Packaging for road transport...

  • Page 68: Sea Transport And Air Transport

    • Box of accessories attached to the side of the packaged charging station Use of desiccant method with aluminum compound foil for preservation: Climate packaging. Duration of preservation: 6 months. NOTE Sea packaging cannot be stacked. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 69 Transport and storage 4.3 Sea transport and air transport Figure 4-5  Sea packaging SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 70: Storage

    • Store the charging station for a longer period of time only if necessary. • Put the charging station back into operation no later than one year after the date of manufacture (see imprint on the nameplate) or after one year if it is decommissioned. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 71: Installation And Mounting

    • Torx screwdrivers TX20 and TX30 • Hammer • Spirit level • Stepladder • Hot air gun • Shrink-on sleeve for cable diameter used • Folding ruler • Permanent marker • Two-pole voltage tester • Installation tester SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 72: Installation Location

    • Comply with IEC 62305 if there is a risk of a direct lightning strike. Noise emission Select the location of the charging station in such a way that local requirements and regulations are met. Example: Technical Instructions for Protection Against Noise (TA Noise) (https://www.bfga.de/arbeitsschutz-lexikon-von-a-bis-z/fachbegriffe-s-u/ta-laerm- fachbegriff/). SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 73 Table 5-1  Minimum distance to the ceiling Charging station with cable management sys­ Minimum distance to the ceiling tem (CMS) 200 mm 250 mm SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 74 This means that the warm exhaust air does not reach the operator at the front of the charging station. The operator must ensure that the air entry openings are kept free and not blocked by obstacles, such as snow or leaves. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 75 (230/400 V AC, 3 ph., clockwise phase sequence). Comply with local standards and installation regulations for the connection to the distribution system. The free Siemens SIMARIS design software supports you in planning and dimensioning the connection, including the dimensioning of the connecting cables Planning (https://new.siemens.com/global/en/products/energy/medium-voltage/simaris/simaris-...

  • Page 76: Base Area And Foundation

    • Sufficiently solid and stable, according to the ground conditions on site NOTE Illustrations of example The illustrations below serve as examples. Plan and adjust the base area together with the foundation planner in accordance with your circumstances. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 77 You can find more information on installation in the document with order number 8EM5907‑0AA00‑3AA4 Foundation_Installation_SICHARGE_D (https://support.industry.siemens.com/cs/ww/en/view/109814888). Figure 5-3  Charging station from below including recesses SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 78 ① Cable bushing for dispenser cable ② Cable bushing for power supply cord ③ Example recesses in the foundation walls for cable routing ④ Fastening points Figure 5-4  Top view of the base area SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 79 Use the hole drilling template with order number 8EM5905-0AA00-2AA3 to ensure that the drill holes and outlets of the connecting cables are positioned correctly. This accessory can be ordered together with the SICHARGE D. Figure 5-5  Drilling template After drilling, insert M12 bolt anchors with suitable fasteners (e.g. dowels). The bolt anchors must protrude about 50 mm from the foundation.
  • Page 80 (e.g. in the form of a bollard). Observe the swivel range of the door of 80 cm in front of the charging station to allow the door to be fully opened. ① Impact protection ② Charging station Figure 5-7  Example: Correct position of impact protection and charging station SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 81: Goods Acceptance

    • Contact of the purchaser (see delivery note) • Person responsible for the transport company You can find the list of the scope of delivery here: • Charging station (Page 31) • Cable management system (Page 32) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 82: Setting Up The Charging Station

    You can connect the charging station to the network using an Ethernet cable. Ensure proper protection of the cable from environmental impacts such as dirt and moisture. Note the information on installing from the section "Base area and foundation (Page 76)". SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 83: Positioning The Charging Station

    Drive the forks from the front or from behind under the bottom of the cabinet until the forks protrude on the other side. Pay attention to the center of gravity of the device. 4. Loosen the screws between the charging station and transport carrier. 5. Lift the charging station vertically. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 84 1. Release the charging station carefully above the base area. Position the four feet with their slots using the bolt anchors. 2. Do not damage the bolt anchors when placing them on the base area. Figure 5-8  Positioning the charging station on the foundation SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 85: Inserting The Cables Into The Cabinet

    Use the four studs in the prepared base (Page 76) to secure the charging station. Use washers, spring lock washers and nuts to secure the charging station. The tightening torque for the bolt anchor is 70 Nm. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 86: Installing The Cable Management

    2. Place a square washer  ① ② on each M12 thread  . Place the two mounting plates for the left and right DC charging points on the charging station. Figure 5-11  Placing the mounting plates SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 87 4. Place the bridge between the left and right mounting plates. The four threaded bolts must pass completely through the holes of the bridge. Screw in the bridge with four M6 hex nuts. Do not tighten the nuts yet. Figure 5-13  Screwing in the bridge SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 88 – M8 hexagon nut: Wrench width 13 mm, the tightening torque is 13 Nm If you operate the charging station in accordance with German calibration law, then seal the ① cover plate with sealing stickers  ① Figure 5-15  Sealing sticker  on the cover plate SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 89: Installing The Cable Clamp

    The number of windings depends on the cable type. See the number of windings in the table. Cut off unneeded rubber adhesive tape. Cable type Number of windings EV-T2M4CC-DC250A-… EV-T2HPCC-DC500A-… SEVS20-003(S)B_SEVD-02E-… SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 90 2. Untie the knot at the end of the rope. Pull the rope through the hole of the rubber sphere ① Figure 5-18  Rubber sphere 3. Place the charging cable in a cable clamp. Place the rubber tape in the middle of the cable clamp. Figure 5-19  Inserting the charging cable SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 91 7. Place the M4 nuts in the hex holes. Insert the M4x14 hexagon socket-head screws opposite the nuts. Carefully screw in the cable clamp. – Allen key size 2.5 mm – The tightening torque is 3 Nm SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 92: Removing The Rope Stopping Mechanism

    If a repair is required – on the cable clamp or the charging cable for example – then you must secure the rope on the rope box. Therefore, keep the rope clamp and pulley in a DIN A4 envelope in the document pocket of the charging station. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 93: Installing The Cover

    3. Click the filter cover first upwards and then downwards in the cabinet. Lock the quick fasteners and install the rear device door again. Follow the same instructions as in figure 7 of the section Installing the roof and filter cover (Page 94). SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 94: Mounting The Roof And Filter Cover

    6. Remove the rear device door. Note the information on the locking system from the section "Overview (Page 33)". 7. Click the filter cover first upwards and then downwards in the cabinet. Lock the quick fasteners and install the rear device door again. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 95: Install The Cable Gland Plate

    4. Install the cable glands in the drilled holes 5. Guide the conductors, correctly positioned according to the connection points, through the cable glands of the cable entry plate. 6. Secure the cable gland plate with a tightening torque of 4 Nm. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 96 6. Secure the cable gland plate with a tightening torque of 4 Nm. 7. Tighten the cap nuts of the cable glands. 8. If necessary, seal the plate with suitable materials to prevent the ingress of moisture and small animals. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 97: Installing Baseboards

    (for conductor cross-section, fuses, ground connection). For all work on the charging station, observe the safety instructions (Page 13), the requirements of DIN EN 50110‑1:2013 for safe working with and on electrical installations or equivalent applicable local guidelines. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 98: Mains Connection

    Connections for the power supply cable ① Connection for N ② Connection for L1 ③ Connection for L2 ④ Connection for L3 ⑤ Connection for PE Figure 5-29  Connections of the power supply cable SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 99 3. Tighten the fastening nuts with the tightening torque of 40 Nm. 4. Conclude by installing the supplied PEN bridge to PE and N using M10 screws, washers and nuts as shown in the figure. Figure 5-30  Connecting the PEN bridge SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 100 4. Mark the tightened connection, for example, with a red paint stick. 5. Replace the protective cover after you have connected all the conductors. Tighten the fixing screws with a maximum torque of 4 Nm. Figure 5-31  Connection to the copper bars SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 101 Secure the cables with a strain relief. These terminals also take on the function of overvoltage protection. ① Dispenser 1 ② Dispenser 2 (not used) ③ Ethernet port for Router 2 (-XF4) ④ ELMS Figure 5-32  Terminals of the Ethernet cables SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 102 The WAN port of Router 1 (-XF3) must be reconfigured to VLAN in the SCB so that communication up to the controller can be established. See section "Routers (Page 53)": • VLAN IP: 10.20.37.1…255 • Port: 400 Ensure that the ELMS is set to the same address range. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 103: Dispenser

    4. Slide a shrink-on sleeve over the wire. 5. Fasten the cable lug correctly to the end of the conductor. 6. Pull the shrink-on sleeve over the joint and heat it up. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 104 3. Mark the tightened connections, for example, with a red paint stick. Auxiliary power supply The SICHARGE D charging station can supply the associated dispensers with the required 230 V operating voltage via a secure auxiliary power supply. Connections for the auxiliary power supply Figure 5-35  Connections for the auxiliary power supply...
  • Page 105 The dispensers are not autonomous charging points. Many components are only present in the central charging station, including the main controller, for example. Consequently, the dispensers must be integrated into the controller and automation of the SICHARGE D. For this, clamping points in the charging station must be connected as follows: •...

  • Page 106: Commissioning

    Also check the supply-side fuse protection of the charging station. Consult the test recommendation with order number 8EM5907‑0AA00‑4AA4 for guidance. Please contact your Siemens office if you do not have this document. Ensure that the charging cables have not become loose during transport. If needed, retighten the cable glands to a maximum torque of 30 Nm.

  • Page 107: Switch On Charging Station

    Figure 6-1  Start menu NOTE In standby, the unloaded EMC filters generate capacitive reactive power. This is compensated as soon as a vehicle is charged with DC. Then the charging station consumes almost exclusively active power. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 108: Switching Off The Charging Station

    The "Restart" button shuts down the charging station and starts it up again automatically after a short waiting time. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 109: Service Mode

    The procedure for this is described in the section "Switching off the charging station (Page 108)". If you are working on the charging station, then observe The five safety rules for electrical work (Page 20). SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 110: Operation

    • Use only your fingers or a suitable stylus pen to operate the touch screen. NOTE Displays during ERK execution The touch screen serves as an informative display. The calibration-relevant notices are displayed on the left and right, at the side behind the viewing windows. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 111: Starting The Charging Process

    CCS charging cable is on the right. Select the charging point you want to use to charge your vehicle. Follow the instructions on the touch screen. • Connect your vehicle to a free and ready charging point. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 112 Operation 7.2 Starting the charging process Figure 7-2  Selecting a charging point SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 113 OCPP backend. A charging-point-specific QR code can be displayed on the touch screen after entering the URL in the SCB. Alternatively, a general QR code can also be displayed. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 114 When the plug has reached the final position, it latches into the contacts of the socket. After initialization, the charging cable is locked by the charging station and the charging process is started. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 115: Monitoring The Charging Process

    If authentication is not required, you merely need to select the charging port for which you want information on the screen. In contrast, if authentication is required, e.g. via RFID card, scanning the card brings you to the charging screen immediately. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 116: Stopping The Charging Process

    This information again depends on the selected charging port and the available tariff information. After completion of the charging process, insert the charging plug into the corresponding holder. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 117: Calling The Help Function

    Operators have the option of importing the telephone number of their service hotline via the SCB. This can also be used to read the Charger ID in the screen above. The WiFi symbol indicates whether there is a connection to the SCB. Figure 7-6  Help screen SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 118: Error Messages And Remedy

    – Error message "Emergency Stop was triggered" (Page 119) – Error message "Charging station out of service" (Page 120) • Messages in the menu: – Charging point message "Out of operation" (Page 121) – "Connection failed" message (Page 122) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 119: Error Message "Emergency Stop Was Triggered

    First eliminate the hazardous situation. Make sure that no vehicle is connected with the charging station. If the emergency stop has been triggered by the emergency stop switch, you can revoke the emergency stop via the emergency stop switch. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 120: Error Message "Charging Station Out Of Service

    The operator is informed via a message to the OCPP backend that support from Siemens Service is required. This service can first analyze the problem remotely via the SCB. This message contains additional information about the exact cause of the error.

  • Page 121: Charging Point Message "Out Of Operation

    Shortly after the charging station has been started, the DC charging points are still displayed as "Out of order" until the grouping and the fast shutdown check of the converters is successfully completed. The charging points automatically switch to operational status after passing checks. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 122: Connection Failed" Message

    If the user's own AC charging cable does not lock correctly when plugged in for the first time, then no charging process will start. The user is prompted to replug the charging cable. The following message appears on the touch screen. Figure 8-4  Connection failed SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 123: Maintenance And Service

    This applies, for example, to the area of the converters or the copper bars. Before starting work, wait at least 10 minutes after switching off the charging station until all hot surfaces have cooled down. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 124: Maintenance Plan

    SICHARGE D charging station (e.g. high dust exposure). Checking the charging station For technical specifications, refer to the document with the order number 8EM5907-0AA00-7AA3 "Preventive Maintenance Checklist (https://support.industry.siemens.com/cs/us/en/view/109814289)". SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 125: Servicing The Charging Station

    (ratio 5:1). • Use only soft cleaning cloths. • Only in exceptional cases should you use sharp-edged tools, such as stove scrapers, to carefully remove stubborn adhesive residues from the glass. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 126: Cleaning The Cabinet

    • Only clean charging cables that are not connected to a vehicle. • Clean the charging cable and dirty contacts with a dry cloth. • Never immerse the charging cable and charging plug in liquids. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 127: Replacing An Air Filter

    2. Remove the 2 knurled screws of the holding plate 3. Remove the holding plate 4. Remove the filter mat Insert the new filter mat with the marking facing out in the reverse order. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 128 3. Remove the 4 knurled screws 4. Remove the cabinet with the filter mat 5. Remove the 2 plates 6. Remove the filter mat Insert the new filter mat with the marking facing out in the reverse order. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 129 1. Remove the 2 knurled screws of the holding plate 2. Remove the holding plate 3. Remove the filter mat Insert the new filter mat with the marking facing out in the reverse order. SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 130 Insert the new filter mat with the marking facing out in the reverse order. Filter mat for fan in automation area The filter mat dimensions are 130 x 170 x 20 mm. Figure 9-7  Filter mat for fan in automation area SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 131: Charging Cable Gland

    Table 9-1  Required tools Charging cable Width across flats 125 A CHAdeMO SW45 200 A CHAdeMO SW57 250 A / 400 A (peak) CCS SW45 500 A CCS SW57 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 132: Checking The Coolant

    Check the coolant level in the sight glass of the cooling unit at the interval defined in the service plan schedule. If the coolant level is low, add coolant as described in section Adding coolant (Page 133). Figure 9-8  Checking the coolant level SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 133: Adding Coolant

    3. Close the coolant expansion tank with a maximum tightening torque of 1 Nm 4. Remove coolant residues Spare parts The order number of the spare part list is: 8EM5907-0AA00-2AA6. You can download the spare part list here (https://support.industry.siemens.com/cs/ww/en/view/109814736). These products are parts that are subject to wear: • Filter mats • Coolant •...

  • Page 134: Decommissioning And Disassembly

    • Uninstall the utilized SIM cards from the router (see section 3.12) and return the SIM card in Router 1 (-XF3) to your Siemens sales office. When using your own SIM cards: Deregister these cards or follow the instructions of the card owner.

  • Page 135: Recycling And Disposal

    Recycling and disposal Environmental protection and resource conservation are high priorities for Siemens. Global environmental management according to ISO 14001 ensures adherence to laws and sets high standards for this. Below, please find the recommendations for environmentally friendly disposal of the charging station and its components.

  • Page 136: Technical Specifications

    Can be ordered with a pre-installed interface for connecting 1 dispenser with charging) 2 DC charging points Efficiency η > 95 rated value > 96 peak value Cable length • • Unless otherwise specified, all values apply to room temperature 25 °C SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 137 RFID, credit card (optional) RFID ISO 18092: MIFARE ISO/IEC14443 A/B, FeliCa JIS X6319-4; ISO/IEC15693, Legic Prime, Legic Advant Unless otherwise specified, all values apply to room temperature 25 °C Accuracy class B Accuracy class A (according to EN 50470-3: 2006 and EN 50470-1:2006) Hardware-capable SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 138 Class B Certifications and conformity CE, RCM, German Measuring and Calibration Ordinance (optional) RoHS IEC 63000 AC charging Type 2 IEC 61851-1, IEC 62196-2, Mode 3 Unless otherwise specified, all values apply to room temperature 25 °C Hardware-capable SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 139 DC charging CHAdeMO CHAdeMO 1.2, JEVS G105, Mode 4 Accessibility According to DIN EN 301549 Protection against electric shock Class I; IEC 61140 Unless otherwise specified, all values apply to room temperature 25 °C Hardware-capable See also Installation location (Page 72) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 140: Adhesive Surfaces

    In the "Design Template A (https://see- siemens.highspot.com/items/61e695f2811b220b3d3c2972?lfrm=rhp.58#1)" document, you will find the dimensions and positions of the surfaces that you are allowed to paint or attach stickers to. Make sure that the black panel and the vertical area of the cable holders are not affixed with stickers or painted.

  • Page 141: Declaration Of Conformity

    The SICHARGE D charging station complies with the harmonized European standards (EN) for charging stations published in the official gazettes of the European Union. Safekeeping location of the declaration of conformity Siemens AG has a copy of the EU Declaration of Conformity available for official purposes at the following location: Siemens AG...

  • Page 142: List Of Abbreviations And Explanation Of Terms

    Charging station management system Switching matrix DC distribution system for dynamic power distribu­ tion to the individual charging outlets Dispenser A (DC) charging point that is remote (distributed) from the charging station and is non-autonomous SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 143: Checklist For Commissioning

    Checklist for commissioning The checklists for configuration, installation and commissioning can be found here on the Internet (https://support.industry.siemens.com/cs/de/en/view/109818029) SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...

  • Page 144: Other Applicable Documents

    SICHARGE D power upgrade documentation SICHARGE D* 8EM5907-0AA00-5AA8 Basic Electrical Overview SICHARGE D* Basic electrical overview of SICHARGE D 8EM5907-0AA00-7AA3 Preventive Maintenance Checklist for Maintenance log for SICHARGE D SICHARGE D and Dispenser (https://support.industry.siemens. com/cs/ww/de/view/109814289/en) 8EM5907-0AA00-7AA4 Credit Card Terminal Commissioning SiD Credit card reader commissioning SiD (https://support.industry.siemens.

  • Page 145: Index

    DC cable Qualified personnel, 15 Connecting, 103 Declaration of Conformity, 141 Disposal Replacing an air filter, 127 Packaging material, 135 Charging station, 135 Safety instructions, 11 Connecting, 97 Emergency stop Operation, 110 Error message, 119 SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 146 Safety rules for electrical work, 20 Safety sign, 22 Terms, 142 Touch screen Cleaning, 125 Transport Elevating tailgate of a truck, 63 Transporting the charging station with a forklift, Transporting the charging station with a crane, SICHARGE D Operating Instructions, 11/2023, A5E50556539-AG...
  • Page 147 More information https://www.siemens.com/emobility Siemens Aktiengesellschaft Smart Infrastructure eMobility Siemenspromenade 10 91058 Erlangen, Germany...

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