Service Schedule - Kohler KG40 Operation

3.3 Service Schedule

System—Component
Fuel System
Day tank level
Flexible lines and connections
Fuel level switch
Main tank supply level
Solenoid valve operation
Transfer pump operation
Water in system, remove
Filter(s)
Fuel piping
Tank vents and return lines for obstructions
Lubrication System
Oil level
Crankcase breather
Change oil
Replace filter(s)*
Cooling System
Air cleaner to room/enclosure
Block heater operation
Coolant level
Flexible hoses and connectors
Water pump(s)
Fan and alternator belts
Coolant temperature protection level
Air ducts, louvers
Coolant
Heat exchanger
Louver motors and controls
Radiator exterior
Water supply to heat exchanger
Exhaust System
Drain condensate trap
Leakage
Insulation, fire hazards
Flexible connector(s)
Excessive back pressure
Hangers and supports
DC Electrical System
Battery charger operation, charge rate
Battery electrolyte level
Battery specific gravity, charge state
Recharge after engine start
Remove corrosion, clean and dry battery
and rack
Clean and tighten battery terminals
Tighten DC electrical connections
● Follow procedures and frequencies indicated in the engine manufacturer's maintenance manual.
If not indicated, follow this service schedule. Some items may not apply to all generator sets.
R Replace as necessary.
X Action
* Service more frequently if operated in dusty areas.
80
Action
Visually Inspect Check
X X
X
X
X
X
X
●
X
X
● ●
●
X
X
● ●
X X
●
● ●
X
X
X
X
X X
X
X
X
X
X
X
X
X X
X
Change Clean Test
R
X
X
X
●
●
●
●
●
R
●
X
●
X
X X
X
X
X
X
Interval
Weekly
Weekly
Weekly
Weekly
Weekly
Weekly
Weekly
Refer to engine operation
manual.
Yearly
Yearly
Weekly
Quarterly
Refer to engine operation
manual.
Weekly
Weekly
Weekly
Weekly
Weekly
Monthly
Six Months
Yearly
Yearly
Yearly
Yearly
Yearly
Yearly
Weekly
Weekly
Quarterly
Six Months
Yearly
Yearly
Monthly
Monthly
Monthly
Monthly
Monthly
Quarterly
Six Months
TP-6694 6/22