Kohler 20EORZD Manuals

Manuals and User Guides for Kohler 20EORZD. We have 1 Kohler 20EORZD manual available for free PDF download: Manual

Kohler 20EORZD Manual

Kohler 20EORZD Manual (92 pages)

Brand: Kohler | Category: Portable Generator | Size: 5.96 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
9
Section 1 Specifications
11
- General
  11
- Engine
  12
- Generator, 20EORZD and 20EORZDB
  13
- Torque Specifications
  13
- Service Views
  14
Section 2 Scheduled Maintenance
15
- General
  15
- Service Schedule
  16
- Lubrication System
  18
Section 3 Intake and Exhaust System
19
- Air Intake Silencer/Cleaner
  19
- Exhaust System Inspection
  19
- Turbocharger
  20
Section 4 Fuel System
21
- General
  21
- Fuel Filter
  21
  - Priming the Fuel System
    22
- Fuel/Water Separator
  23
- Fuel Pump
  24
- Governor
  24
- Fuel Solenoid
  24
Section 5 Cooling System
25
- General
  25
- Thermostat
  25
- Clean the Radiator Fins and Inspect the Hoses
  26
- Change Coolant
  26
- Check and Fill Coolant
  26
- Flush and Clean Cooling System
  26
- Pressure Cap
  27
- Belt Check
  27
Section 6 Troubleshooting
29
- Introduction
  29
- Initial Checks
  29
- General
  29
- Troubleshooting Chart
  29
Section 7 Controller
35
- Introduction
  35
- Advanced Digital Control Display and Keypad
  36
- Sequence of Operation
  37
- Faults
  38
  - Fault Shutdowns
    38
  - Warnings
    38
- Controller Configuration and Adjustment
  40
  - Controller Time out
    40
  - Controller Configuration
    40
  - Voltage Adjustment
    41
- Controller Application Program
  45
- Silicon Controlled Rectifier (SCR) Module
  45
- Continuous Power Mode Jumper, if Equipped
  47
- Master Switch
  48
- Relay Interface Board (RIB)
  49
- Controller Replacement
  50
Section 8 Component Testing and Adjustment
51
- Theory of Operation
  51
- Separate Excitation
  51
- Exciter Field
  53
- Exciter Armature
  54
- Rectifier Module
  55
- Rotor
  55
- Stator
  56
- Voltage
  58
  - Voltage Regulation
    58
  - Voltage Adjustment
    58
- Four-Lead Reconnection
  60
  - 100--120-Volt Configurations
    60
  - 200--240-Volt Configurations
    61
- Fault Shutdown Tests
  61
  - Controller Fault Shutdown Functions
    61
  - Fault Shutdown Switches
    62
- Fuses
  63
- Continuity Checks
  64
Section 9 Generator Disassembly/Reassembly
67
- Disassembly
  67
- Reassembly
  71
Section 10 Wiring Diagrams
73
Appendix A Abbreviations
81
Appendix B Common Hardware Application Guidelines
83
Appendix C General Torque Specifications
84
Appendix D Common Hardware Identification
85
Appendix E Common Hardware List
86

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