Kohler KG150 Manuals

Manuals and User Guides for Kohler KG150. We have 2 Kohler KG150 manuals available for free PDF download: Operation, Maintenance Manual

Kohler KG150 Operation

Kohler KG150 Operation (176 pages)

Industrial Generator Set

Brand: Kohler | Category: Portable Generator | Size: 7.67 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
7
Introduction
13
Service Assistance
15
Specifications and Features
17
Introduction
17
Controller Features
17
Switches and Controls
18
Annunciator Lamps
19
Digital Display
21
Controller Fault Diagnostics
28
Digital Display Circuit Board and Connections
30
Main Logic Circuit Board
31
Terminal Jumper
32
Communication Ports
33
Fuses
33
Controller Logic Specifications
34
Status Event and Fault Specifications
35
Voltage Regulator and Calibration Specifications
41
Voltage Regulator Adjustments
41
Operation
43
Prestart Checklist
43
Exercising Generator Set
44
Operations in Cold Weather Climates
44
Controller Operation
44
Starting
45
Stopping (User Stopping and Fault Shutdown)
46
Emergency Stop Switch Resetting
46
System Status Lamps
46
System Fault Warning Lamp with Digital Displays
46
System Fault Shutdown Lamp with Digital Displays
48
Status and Notice Digital Displays
52
Controller Resetting (Following System Shutdown or Warning)
54
Powering up the Engine Control Module (ECM)
55
Menu Displays
57
Monitoring and Programming Setup
59
PC Communications
59
Modbus® Communications
60
Reviewing Menu Displays
60
Error Messages
62
Overview
63
Engine Metering
64
Generator Metering (and Calibration)
64
Genset Information
67
Genset Run Time
67
Genset System
67
Genset Calibration
68
Voltage Regulator
70
Digital Inputs
71
Digital Outputs
72
Analog Inputs
75
Battery Charger 1 and 2
76
Event Log
77
Volt Select
77
Scheduled Maintenance
79
Alternator Service
79
Engine Service
79
Service Schedule
80
Alternator Bearing Service
82
Kw Models
82
300-1000 Kw Models with 4M/5M/7M Single-Bearing Alternator
82
Diesel Fuel Systems
82
Bleeding Air from Fuel System
82
Gaseous Fuel Systems
83
Gaseous Fuel System Concept (Single Fuel)
84
LPG Liquid Withdrawal Fuel System Concept
84
Natural Gas and LPG Conversion
84
Fuel System Changeover Kits (Dual Fuel)
85
Fuel Conversion Connections
86
Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
103
Air Cleaner Restriction Indicator (if Equipped)
103
Cooling System
104
Coolant Level Check
104
Cooling System Component Inspection
104
Procedure to Drain Cooling System
105
Procedure to Flush and Clean Cooling System
105
Procedure to Refill Cooling System
105
Battery
106
Clean the Battery
108
Electrolyte Level Inspection
108
Specific Gravity Check
109
Charge Battery
110
Storage Procedure
110
Lubrication System
111
Cooling System
111
Diesel Fuel System Storage
111
Gaseous Fuel System Storage
111
Exterior
112
Alternator
112
Battery
113
General Troubleshooting
115
General Troubleshooting Chart
116
Controller Display and Voltage Regulation Troubleshooting Chart
121
Voltage Reconnection
123
Introduction
123
Voltage Reconnection Procedure
124
Voltage Reconnection Procedure
125
Accessories
131
Accessories and Connections
131
Battery Chargers
132
Battery Charger Kit with Alarm Option
132
Common Fault/Failure (32A) Relay
134
Four-Input/Fifteen-Output Module
135
Gas Fuel Valve Kit
139
Two-Input/Five-Output Module
140
Manual Key Switch
141
Low Fuel (Level/Pressure) Switch
142
Manual Speed Adjust (Engine RPM Menu)
143
Prime Power Switch Kit
143
Remote Emergency Stop Kit
144
Remote Emergency Stop Kit
145
Lockable Emergency Stop Switch
145
Remote Reset Feature
146
Remote Serial Annunciator
147
Run Relay Kit
149
Shunt-Trip Line Circuit Breaker
150
Accessory Connections
151
Appendix A. Abbreviations
157
Appendix B. Programmer-Defined Settings
161
Appendix C. Voltage Regulator Definitions and Adjustments
167
Appendix D. Alternator Protection
171
Appendix E. Controller Displays from the Engine ECM
173

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Kohler KG150 Maintenance Manual

Kohler KG150 Maintenance Manual (56 pages)

Industrial Generator Set

Brand: Kohler | Category: Portable Generator | Size: 1.66 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
12
Service Schedule
13
Safety Precautions
13
Generator Set Service
14
Alternator Service
14
Engine Service
14
Controller Maintenance
17
ECU Diagnostic Port
17
Alternator Maintenance
19
Check the Operation
20
Check the Ventilation
20
Check the Windings
20
Check the Bearings
20
Gaseous Fuel Systems
21
Gaseous Fuel System Concept (Single Fuel)
22
Natural Gas and LPG Conversion
22
Fuel System Changeover Kits (Dual Fuel)
26
Dual Fuel Reset Box
27
Dual Fuel Connections
29
Fuel System Maintenance
30
Lubrication System
31
Oil Change
31
Air Cleaner System
31
Air Filter Element
31
Air Cleaner Restrictor Indicator
32
Cooling System
33
Coolant Level Check
33
Cooling System Component Inspection
34
Procedure to Drain Cooling System
34
Procedure to Flush and Clean Cooling System
34
Procedure to Refill Cooling System
35
Radiator Maintenance
35
Battery System
37
Clean Battery
38
Electrolyte Level Inspection
38
Specific Gravity Check
39
Charge Battery
40
Storage Procedure
41
Lubrication System
41
Cooling System
42
Exterior
42
Alternator
42
Battery
43
Appendix A. Abbreviations
45
Appendix B. Common Hardware Application Guidelines
49
Appendix C. Torque Specifications
51
Appendix D. Operating Hours and Service Log
53

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