Endress+Hauser PROFIBUS PA Proline Promass 80 Operating Instructions Manual
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Endress+Hauser PROFIBUS PA Proline Promass 80 Operating Instructions Manual

Coriolis mass flow measuring system
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Operating Instructions
Proline Promass 80
PROFIBUS PA
Coriolis Mass Flow Measuring System
8
BA072D/06/en/12.05
71008416
Valid as of version:
V 2.03.XX (Device Software)

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Summary of Contents for Endress+Hauser PROFIBUS PA Proline Promass 80

  • Page 1 Operating Instructions Proline Promass 80 PROFIBUS PA Coriolis Mass Flow Measuring System BA072D/06/en/12.05 71008416 Valid as of version: V 2.03.XX (Device Software)
  • Page 2 Device Functions” manual, which is a separate part of these Operating Instructions. Note! Always start trouble-shooting with the checklist on Page 72, if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Endress+Hauser...
  • Page 3 YES: line 1 = mass flow; line 2 = totalizer 1 NO: The existing (selected) settings remain. Note! • The display returns to the cell QUICK SETUP COMMISSION if you press the ESC key combina- tion during parameter interrogation. The stored parameters remain valid. Endress+Hauser...
  • Page 4 QUICK SETUP “Commissioning” Proline Promass 80 PROFIBUS PA Endress+Hauser...

  • Page 5: Table Of Contents

    Operation at a glance ..... . . 34 Software history ......94 Endress+Hauser...
  • Page 6 10.1.15Documentation ....117 Index ......119 Endress+Hauser...

  • Page 7: Safety Instructions

    Strict compliance with the instructions in this manual is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However the user is responsible for the choice of fluid-wetted materials as regards to their in-process resistance to corrosion.

  • Page 8: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of Contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 9: Identification

    Power supply / frequency: 16 to 62 V DC / 20 to 55 V AC / 50 to 60 Hz Power consumption: 15 VA / W Available Inputs/outputs: PROFIBUS PA Reserved for information on special products Ambient temperature range Degree of protection Endress+Hauser...

  • Page 10: Nameplate Of The Sensor

    Additional information (examples): – With 5-point calibration – With 3.1 B certification for fluid wetted materials Reserved for information on special products Ambient temperature range Degree of protection Flow direction Reserved for additional information on device version (approvals, certificates) Endress+Hauser...

  • Page 11: Nameplate, Connections

    Signals present at inputs and outputs, possible configuration and terminal assignment (20 to 27), see also “Electrical values of inputs/outputs” Version of device software currently installed Installed communication type Information on current communication software Date of installation Current updates to data specified in points 6 to 9 Endress+Hauser...

  • Page 12: Ce Mark, Declaration Of Conformity

    Laboratory Procedures” and with the EMC requirements of EN 61326/A1. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing the CE mark.

  • Page 13: Installation

    At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. A0004294 Fig. 4: Instructions for transporting sensors with DN 40 to 250 Endress+Hauser...

  • Page 14: Storage

    Entrained gas bubbles in the measuring tube can result in an increase in measuring errors. For this reason, avoid the following mounting locations: • Highest point of a pipeline. Risk of air accumulating. • Directly upstream of a free pipe outlet in a vertical pipeline. A0003605 Fig. 5: Mounting location Endress+Hauser...
  • Page 15 Such effects can be prevented when system pressure is sufficiently high. Consequently, it is generally best to install the sensor: • downstream from pumps (no danger of vacuum), • at the lowest point in a vertical pipe. Endress+Hauser...

  • Page 16: Orientation

    This is to avoid excessive strain at the process connection. The base plate of the sensor housing is designed for mounting on a tabletop, wall or post. A0003606 Fig. 7: Vertical and horizontal orientation (Promass A) Endress+Hauser...
  • Page 17 Transmitter head up à Ãà Ãà (TM = >200 °C) (TM = >200 °C) A0004576 Fig. H2: Horizontal orientation Transmitter head down Ãà Ãà Ãà Ãà A0004580 Ãà = Recommended orientation à = Orientation recommended in certain situations = Impermissible orientation Endress+Hauser...

  • Page 18: Heating

    ≥ 300 – Relative magnetic permeability µ – Plate thickness d ≥ 0.35 mm • Information on permissible temperature ranges → Page 96 ff.. Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors. Endress+Hauser...

  • Page 19: Thermal Insulation

    Consequently, the sensors require no special measures for attachment. 3.2.8 Limiting flow Relevant information can be found in the “Technical Data” section under Measuring range → Page 96 or Limiting flow 105. Endress+Hauser...

  • Page 20: Installation

    Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction). Lower the housing into position. Retighten the two securing screws. A0004303 Fig. 11: Turning the transmitter housing (stainless steel field housing) Endress+Hauser...

  • Page 21: Installing The Wall-Mount

    – Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) 90 (3.54) 192 (7.56) mm (inch) A0001130 Fig. 12: Direct wall mounting Endress+Hauser...
  • Page 22 If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed +60 °C, which is the maximum permissible temperature. Ø 20…70 (Ø 0.79…2.75) 155 ( ~ 6.1) mm (inch) A0001131 Fig. 14: Pipe installation (wall-mount housing) Endress+Hauser...

  • Page 23: Turning The Local Display

    Is the orientation chosen for the sensor correct, in other words suitable for sen- see Page 14 ff. sor type, fluid properties (outgassing, with entrained solids) and fluid tempera- ture? Process environment / process conditions Notes − Is the measuring device protected against moisture and direct sunlight? Endress+Hauser...

  • Page 24: Wiring

    Attenuation at 39 kHz 3 dB/km 5 dB/km Capacitive asymmetry 2 nF/km 2 nF/km Envelope delay distortion µ s/km (7.9 through 39 kHz) Shield coverage Max. cable length 1900 m 1200 m (incl. spurs >1 m) * not specified Endress+Hauser...
  • Page 25 Since these housings are generally connected to the protective ground conductor, the shield of the bus cable will thus be grounded many times. This approach, which provides the best electromagnetic compatibility and personnel safety, can be used without restriction in systems with good potential equalisation. Endress+Hauser...
  • Page 26 Further information General information and further notes regarding the wiring can be found in the BA 198F/00/en “Field communication PROFIBUS DP/PA: Guidelines for planning and commissioning”. Endress+Hauser...

  • Page 27: Connecting The Remote Version

    PVC cable with common shield and individually shielded cores. • Conductor resistance: ≤ 50 Ω/km • Core/shield capacitance: ≤ 420 pF/m • Cable length: max. 20 m • Permanent operating temperature: max. +105 °C Note! The cable must be installed in a firm type of laying. Endress+Hauser...

  • Page 28: Connecting The Measuring Unit

    – PROFIBUS PA connection values: = 10.0 µH; C = 30 V AC; I = 500 mA; P = 5.5 W; L = 5.0 nF Screw the cover of the connection compartment (f) firmly back onto the transmitter housing. Endress+Hauser...
  • Page 29 – the shielding and grounding of the fieldbus cable Page 52 – that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package) Endress+Hauser...

  • Page 30: Fieldbus Connector

    2 = Not connected 3 = Blue wire: PA – (terminal 27) 4 = Black line: Ground (notes on connection → Page 29, ) 5 = Female connector in centre not assigned 6 = Positioning groove 7 = Positioning key Endress+Hauser...
  • Page 31 125 to 150 V DC in accordance with the VDE standard 01 10/ISO Group 10 Resistance to tracking KC 600 Ω ≤8 m Volume resistance in accordance with IEC 512 Part 2 Ω ≤10 Insulation resistance in accordance with IEC 512 Part 2 Endress+Hauser...

  • Page 32: Degree Of Protection

    • Do not remove the grommet from the cable entry. A0001914 Fig. 19: Installation instructions for cable entries " Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Endress+Hauser...

  • Page 33: Post-Connection Check

    Has the max. length of the fieldbus cable been observed in accordance with the see Page 24 PROFIBUS specifications? Has the max. length of the spurs been observed in accordance with the PROFIBUS see Page 25 specifications? Is the fieldbus cable fully shielded and correctly grounded? see Page 25 Endress+Hauser...

  • Page 34: Operation

    Configuration/operating programs for operation via PROFIBUS PA Jumper/miniature switches for hardware settings (write protection, device address) Local display for device operation in the field (option) Configuration/operating program for operating by means of the FXA 193 service interface (e.g. ToF Tool - Fieldtool Package) Endress+Hauser...

  • Page 35: Operation Via The Local Display

    – Press and hold down +/ keys for longer than 3 seconds Return directly to the HOME position – Cancel data entry Enter key (3) → – HOME position Entry into the function matrix Save the numerical values you input or settings you change Endress+Hauser...

  • Page 36: Brief Guide To The Function Matrix

    – Press and hold down Esc key (X) for longer than 3 seconds → HOME position – Repeatedly press Esc key (X) → return step by step to HOME position > 3 s – – – – A0001142 Fig. 22: Selecting functions and configuring parameters (function matrix) Endress+Hauser...
  • Page 37 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the E+H service organisation. Please contact Endress+Hauser if you have any questions. Disabling the programming mode Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position.

  • Page 38: Error Messages

    • Displayed as → Lightning flash ( $) error designation (S: system error, P: process error). • PROFIBUS → Errors of this type are registered in the manufacturer-specific Transducer block with the status “BAD” for the process variable in question. Endress+Hauser...

  • Page 39: Communication: Profibus Pa

    The integration in a control system must be in accordance with the PROFIBUS PA Profile 3.0 specifications. The selection of the international IEC 61158-2 (International Electrotechnical Commission) (MBP) transmission standard ensures a future-proof field installation with PROFIBUS PA. Endress+Hauser...
  • Page 40 • One or more function blocks contain the device's automation functions. We distinguish between different function blocks, e.g. Analog Input Block, Analog Output Block, Totalizer Block, etc. Each of these function blocks is used to process different applications. More information is provided in the “Description of Device Functions” manual. Endress+Hauser...

  • Page 41: Acyclic Data Exchange

    A Class 2 master can access the blocks that are shown in the illustration below. PROFIBUS ➀ ➂ ➁ ➃ A0001358 Fig. 25: Function block model for the Promass PROFIBUS PA AI = Analog Input Function Block TOT = Totalizer Function Block 1 TB = Transducer Block PB = Physical Block Endress+Hauser...

  • Page 42: Operation Via Profibus Configuration Programs

    • Controlling the “Fieldcheck” tester/simulator Fieldcare FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configura- tion and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a serv- ice interface or via the service interface FXA 193.

  • Page 43: Current Device Description Files

    • www.feldgeraete.de ToF Tool - Fieldtool Package • www.tof-fieldtool.endress.com (Operation via the service protocol) • Update CD-ROM (Endress+Hauser order number 50099820) Tester/simulator: Sources for obtaining device descriptions: Fieldcheck • Update by means of ToF Tool - Fieldtool Package via Fieldflash module...

  • Page 44: Hardware Configuration

    Disabled (factory setting) = access to device parameters via PROFIBUS not possible Jumper with no function LED (light-emitting diode at the back of the board): → – lit continuously ready for operation → – not lit not ready → – flashes System- or process error availabel (see Page 72 ff.) Endress+Hauser...

  • Page 45: Configuration Of The Device Address

    Miniature switches Nos. 1–7 for defining the bus address (Illustration: 1 + 16 + 32 = 49) Switch for the address mode (type of addressing): OFF = Software addressing using local display (default) ON = Software addressing using miniature switches no. 1–7 Endress+Hauser...

  • Page 46: Commissioning

    Beginning of normal measuring mode → OPERATION Normal measuring mode commences as soon as start-up completes. Various measured value and/or status variables appear on the display (HOME position). Note! If start-up fails, an error message indicating the cause is displayed. Endress+Hauser...

  • Page 47: Commissioning Via The Local Display

    – Set the totalizer mode, e.g. for balancing: TOTALIZER → TOTALIZER MODE Select the GSD file: COMMUNICATION → SELECT GSD Note! The range of options and the predefined values/parameters are described in more detail in a sepa- rate manual, namely the “Description of Device Functions“ manual. Endress+Hauser...

  • Page 48: System Integration

    Device Master File (GSD) is derived from this. At Endress+Hauser, this ID No. starts with the manufacturer ID 15xx. In order to ensure clarity, the GSD names (with the exception of type files) at Endress+Hauser are as follows:...
  • Page 49 6 Commissioning Structure of GSD files from Endress+Hauser In the case of the Endress+Hauser field devices with PROFIBUS interface, all the files which are needed for configuration are contained in one file. Once unpacked, the file will create the following structure: •...

  • Page 50: Cyclic Data Exchange

    • Totalizer 1 can be configured in various combinations with the totalizer controls. It is possible to configure totalizer 1 only, or additionally integrate one or two control blocks in order to reset totalizer 1 or stop totalizing, for example. The configuration is explained in detail on Page 54. Endress+Hauser...
  • Page 51 The assignment of the process variables to the Analog Input function blocks can be configured as required. If addressing is effected automatically using the configuration program, the numerical val- ues of the input and output bytes may deviate from the values in the following table. Endress+Hauser...
  • Page 52 Status code → Page 60 Temperature status read – 32-bit floating point number (IEEE-754) 20, 21, 22, 23 Totalizer 1 read , kg or Nm Illustrated → Page 50 Status code → Page 60 Totalizer 1 status read – Endress+Hauser...
  • Page 53 A control variable can be executed via the cyclic data exchange each time the output byte changes from “0” to another bit pattern. It will then be necessary to reset to “0” before a further control variable can be executed. The transition from any bit pattern to “0” will not have any effect. Endress+Hauser...
  • Page 54 If not all measured variables are required, you can use the placeholder “EMTY_MODULE” (0x00) – which can be found in the GSD file – to deactivate individual measured variables using the con- figuration software of the Class 1 master. Configuration examples → Page 55 Endress+Hauser...
  • Page 55 The system can be started now. The automation control system will establish a connection to the configured devices. The device parameters which are relevant for the process can now be configured using a Class 2 master. Endress+Hauser...

  • Page 56: Configuration Examples With Simatic S7 Hw- Konfig56

    + write SETTOT_MODETOT_ 0xC1, 0x81, 0xC1, 0x81, 0x84, Control variable TOTAL 0x84, 0x85 0x85 – 2 to 6 Display value + Status active write DISPLAY_VALUE 0x82, 0x84, 0xA4 0x08, 0x05 – Control variable active write CONTROL_BLOCK 0x20 0x20 Endress+Hauser...
  • Page 57 5 to 9 – Totalizer 1 + status active read TOTAL 0x41, 0x84, 0x85 0x41, 0x84, 0x85 – 0 to 4 Display value + sta- active write DISPLAY_VALUE 0x82, 0x84, 0x08, 0xA4 0x05 – Control variable active write CONTROL_BLOCK 0x20 0x20 Endress+Hauser...
  • Page 58 Block Extended block Standard block (Input) (Output) designation identification identification 0 to 4 – Mass flow active read 0x42, 0x84, 0x94 0x08, 0x05 Status 5 to 9 – Volume active read 0x42, 0x84, 0x94 flow 0x08, 0x05 Status Endress+Hauser...
  • Page 59 + write – 0x94 10 to 14 – Temperature + active read – 0x94 Status 15 to 19 0..1 Totalizer 1 + Sta- active read + write SETTOT_ – 0xC1, 0x81, 0x84, tus + Control MODETOT_ TOTAL 0x85 Endress+Hauser...
  • Page 60 0x83 CONST 0x84 0x85 LOW_LIM change of parameters good 0x86 HIG_LIM 0x87 CONST 0x8C 0x8D LOW_LIM critical alarm: alarm limits exceeded good 0x8E HIG_LIM 0x8F CONST 0x88 0x89 LOW_LIM warning: early warning limit exceeded good 0x8A HIG_LIM 0x8B CONST Endress+Hauser...

  • Page 61: Cycle Times

    3rd step: PROFIBUS protocol chip The cyclic data telegram is transmitted to the protocol chip and, following an inquiry from the mas- ter, is sent to the master corresponding to the data transfer rate (Fig. 30). Endress+Hauser...
  • Page 62 6 Commissioning Proline Promass 80 PROFIBUS PA A0004765-EN Fig. 30: Sequence during block calculation and measured value processing Endress+Hauser...

  • Page 63: Application-Specific Commissioning

    YES: line 1 = mass flow; line 2 = totalizer 1 NO: The existing (selected) settings remain. Note! • The display returns to the cell QUICK SETUP COMMISSION if you press the ESC key combina- tion during parameter interrogation. The stored parameters remain valid. Endress+Hauser...

  • Page 64: Zero Point Adjustment

    Fig. 32: Zero point adjustment and shut-off valves Note! Zero point adjustment can be carried out as follows: • via the PROFIBUS configuration program in the manufacturer-specific Transducer block (PROFI- BUS 80 PBUS) • via the local display (optional) Endress+Hauser...
  • Page 65 – Start the adjustment by sending this setting to the field device. If the fluid velocity exceeds 0.1 m/s, the error message “ADJUST ZERO FAIL.” appears in the Service&Analysis matrix / function “CURR. SYS. CONDITION (V0H0)”. 10. Close the configuration program. Endress+Hauser...

  • Page 66: Density Adjustment

    " Caution! If density adjustment does not complete correctly, you can select the “RESTORE ORIGINAL” function to reactivate the default density coefficient. to return to the HOME position (press +/– simultaneously). Endress+Hauser...
  • Page 67 10. If the density adjustment does not run as desired, you can select the “RESTORE ORIGINAL (V5H7)” parameter to reactivate the default density coefficients. 11. Close the configuration program. Endress+Hauser...

  • Page 68: Purge And Pressure Monitoring Connections

    • Use only low gauge pressure to purge. Maximum pressure 5 bar. Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 69: Maintenance

    Note! • The period between changes depends on the fluid properties or on the frequency of cleaning cycles in the case of CIP/SIP-cleaning. • Replacement seals (accessories) → Page 70. Endress+Hauser...

  • Page 70: Accessories

    8 Accessories Proline Promass 80 PROFIBUS PA Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The E+H service organisation can provide detailed information on the order codes of your choice.

  • Page 71: Service-Specific Accessories

    Software for selecting and configuring flowmeters. DKA80 - * Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information. ToF Tool - Fieldtool Modular software package consisting of the service...

  • Page 72: Trouble-Shooting

    In the event of a serious fault, a measuring device might have to be returned to the manufacturer for repair. The procedures on Page 8 must be carried out before you return a measuring device to Endress+Hauser. Always enclose a duly completed “Declaration of Contamination” form. You will find a preprinted form at the back of this manual.
  • Page 73 System or process errors which occur during commissioning or during a measuring operation can also be displayed in the manufacturer-specific device controls using the operating program. → Page 74 ff. Other error (without error message) Diagnosis and rectification → Page 86 Some other error has occurred. Endress+Hauser...

  • Page 74: System And Process Error Messages

    Replace the amplifier board. Spare parts → Page 87 Amplifier EEPROM S AMP HW EEPROM device failure Cause: failure # 011 0x0F System error. Measuring amplifier has constant faulty EEPROM Remedy: Replace the amplifier board. Spare parts → Page 87 Endress+Hauser...
  • Page 75 2. Replace the S-DAT if it is defective. Spare parts → Page 87 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measur- ing electronics. 3. Replace measuring electronics boards if necessary. Spare parts → Page 87 Endress+Hauser...
  • Page 76 Cause: # 061 0x0F F-Chip amplifier constant 1. F-Chip defective 2. F-Chip is not plugged into the I/O board (missing). Behebung 1. Replace the F-Chip . Spare parts → Page 87 2. Plug F-Chip into the I/O board Endress+Hauser...
  • Page 77 2. Replace the T-DAT if it is defective. Spare parts → Page 87 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measur- ing electronics. 3. Replace measuring electronics boards if necessary. Spare parts → Page 87 Endress+Hauser...
  • Page 78 E+H serv- ice organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → Page 89, 91. – Remote version: Check sensor and transmitter termi- nal contacts No. 9 and 10 → Page 27. Endress+Hauser...
  • Page 79 E+H serv- ice organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → Page 89, 91 – Remote version: Check sensor and transmitter termi- nal contacts No. 11 and 12 → Page 27. Endress+Hauser...
  • Page 80 No. 4, 5, 6 and 7 → Page 27. Amplifier failure S AMP. FAULT device failure Cause: # 388 / 389 / 390 0x0F One of the measuring tube exciter coils constant (inlet or outlet) is probably defective. Remedy: Contact your E+H service organisation. Endress+Hauser...
  • Page 81 Change or improve process conditions. No oscillation possible P TUBE NOT OSC sensor failure Cause: # 587 0 x 10 Extreme process conditions exist. The no limit measuring system can therefore not be started. Remedy: Change or improve process conditions. Endress+Hauser...
  • Page 82 0x60 to 0x63 System error low/high Simulation is active constant Remedy: Switch off simulation • PROFIBUS: Manufacturer-specific Transducer → block Service & Analyse (V4H0) • Local display: → → SUPERVISION SYSTEM → OPERATION SIM. MEASUR- → AND ( OFF) Endress+Hauser...
  • Page 83 1. Install the instrument at the outlet side of a pump. 2. Install the instrument at the lowest point of an ascending pipeline. 3. Install a flow restriction, e.g. reducer or orifice, downstream from the instrument. Endress+Hauser...
  • Page 84 Change or improve process conditions, e.g. by reducing the flow velocity. Flow limit P FLOW LIM. non specific UNCERTAIN Cause: # 705 The mass flow is too high. The electron- 0x42 ics measuring range will be exceeded. high Remedy: Reduce flow Endress+Hauser...
  • Page 85 Cause: amplifier Communication error. No communica- 0x0F tion to the amplifier. constant Remedy: 1. Switch power supply off and then on again 2. Check, whether the electronics boards are correctly inserted in their holders, → Page 89, 91 Endress+Hauser...

  • Page 86: Process Errors Without Message

    Returning devices to E+H The procedures on Page 8 must be carried out before you return a measuring device requiring repair or calibration to Endress+Hauser. Always enclose a duly completed “Declaration of Contamination” form with the instrument. You will find a preprinted form at the back of these Operating Instruc- tions.

  • Page 87: Spare Parts

    Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC) Amplifier board I/O board type PROFIBUS PA (Com module) S-DAT (sensor data memory) Display module Fieldbus connectors comprising protective cap, connector, adapter piece PG 13.5/M20.5 (Order no. 50098037). Endress+Hauser...

  • Page 88: Removing And Installing Electronics Boards

    " Caution! Use only original Endress+Hauser parts. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: – Press in the latches (1.1) at the side and remove the display module.
  • Page 89 Field housing: removing and installing electronics boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) I/O board type PROFIBUS PA Endress+Hauser...
  • Page 90 " Caution! Use only original Endress+Hauser parts. Remove the screws and open the hinged cover (1) of the housing. Remove the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing.
  • Page 91 Wall-mount housing: removing and installing electronics boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) I/O board type PROFIBUS PA Endress+Hauser...

  • Page 92: Replacing The Device Fuse

    – Power supply 85 to 260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation. Assembly is the reverse of the disassembly procedure. " Caution! Use only original Endress+Hauser parts A0001148 Fig. 36: Replacing the device fuse on the power unit board Protective cap...

  • Page 93: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 94: Software History

    – Data length of advanced diagnostics adapted in cyclic data exchange Note for replacing device: From this software version onwards, a new device data base (GSD) must be used when replacing the device. 07.2002 Amplifier: Software expansion 1.04.00 Expansion of the functionality Promass E Endress+Hauser...
  • Page 95 – The communication software can be updated via the service protocol 11.2001 Amplifier: Software adjustment 1.02.01 07.2001 Amplifier: Original-Software 50100102/06.01 1.02.00 Compatible with: Communication module: – Fieldtool 1.01.00 – Commuwin II (ab Version 2.07.02) – PROFIBUS DP/PA Version 3.0 Endress+Hauser...

  • Page 96: Technical Data

    0 to 2000 kg/h 0 to 6500 kg/h 0 to 18000 kg/h 0 to 45000 kg/h 0 to 70000 kg/h 0 to 180000 kg/h 100 (only Promass F) 0 to 350000 kg/h 150 (only Promass F) 0 to 800000 kg/h Endress+Hauser...
  • Page 97 0 to 450 kg/h Measuring ranges for liquids (Promass E): Range for full scale values (liquids) m to m min(F) max(F) 0 to 2000 kg/h 0 to 6500 kg/h 0 to 18000 kg/h 0 to 45000 kg/h 0 to 70000 kg/h Endress+Hauser...

  • Page 98: Output Profibus Pa

    Status and alarm messages in accordance with PROFIBUS PA Profile Version 3.0 Current consumption 11 mA Permissible feed voltage 9 to 32 V, not intrinsically safe FDE (Fault Disconnection 0 mA Electronic) Data transmission rate PROFIBUS PA: Supported baud rate = 31.25 kBaud Signal coding PROFIBUS PA: Manchester II Endress+Hauser...

  • Page 99: Power Supply

    ±0.35% ± [(zero point stability : measured value) ⋅ 100]% o.r. Promass F: ±0.50% ± [(zero point stability : measured value) ⋅ 100]% o.r. Promass M, A, I: ±0.75% ± [(zero point stability : measured value) ⋅ 100]% o.r. Promass E: Endress+Hauser...
  • Page 100 0.65 0.65 15 * 18000 – 18000 25 * 45000 – 45000 40 * 70000 – 70000 50 * 70000 – 18.0 70000 – 18.0 * DN 15, 25, 40, 50 “FB” = Full bore versions of Promass I Endress+Hauser...
  • Page 101 Promass F: ±0.001 g/cc Promass M, A, H: ±0.002 g/cc Promass I: ±0.004 g/cc • Standard calibration: Promass F: ±0.01 g/cc Promass M, E, A, H, I: ±0.02 g/cc Temperature ±0.5 °C ±0.005 ⋅ T (T = fluid temperature in °C) Endress+Hauser...
  • Page 102 Promass F, M, A, H and I sensors is ±0.0002% of the full scale value / °C. The typical measured error of the Promass E sensor is ±0.0003% of the full scale value / °C. Endress+Hauser...
  • Page 103 With nominal diameters DN 8 to 40, the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure can be neglected. With DN 50 the influence is –0.009% o.r. / bar (o.r. = of reading) Promass A: A difference between calibration pressure and process pressure has no effect on measuring accuracy. Endress+Hauser...

  • Page 104: Operating Conditions: Installation

    Shock resistance According to IEC 68-2-31 Vibration resistance Acceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6 Suitability for CIP cleaning Suitability for SIP cleaning Electromagnetic compatibility To EN 61326/A1 and NAMUR recommendation NE 21/43 (EMC) Endress+Hauser...

  • Page 105: Operating Conditions: Process

    • For gas measurement the following rules apply: – Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach). – The maximum mass flow depends on the density of the gas (see formula on Page 98) Endress+Hauser...
  • Page 106 = kinematic viscosity [m d = inside diameter of measuring tubes [m] m · = mass flow [kg/s] K to K1 = constants (depending on nominal diameter) ≥ To compute the pressure loss for gases, always use the formula for Re 2300. Endress+Hauser...
  • Page 107 ⋅ ⋅ 102.26 3.00 6.10 1.33 [mbar] 10000 DN 25 DN 8 DN 15 DN 40 DN 50 DN 100 1000 DN 80 DN 150 DN 250 0.01 0.001 1000 [t/h] A0001396 Fig. 38: Pressure loss diagram for water Endress+Hauser...
  • Page 108 ⋅ ⋅ ⋅ –3 10.20 [mbar] 10000 DN 25 DN 8 DN 15 DN 40 DN 50 1000 DN 80 0.001 0.01 1000 [t/h] A0004605 Fig. 39: Pressure loss diagram for water Promass M Promass M (high pressure version) Endress+Hauser...
  • Page 109 1.38 ⋅ 10 26.00 ⋅ 10 –3 8.54 ⋅ 10 4.02 ⋅ 10 2.31 ⋅ 10 [mbar] 10000 DN 40 DN 25 DN 15 DN 50 DN 8 1000 0.01 0.001 1000 [t/h] A0004606 Fig. 40: Pressure loss diagram for water Endress+Hauser...
  • Page 110 –3 3.50 High pressure version ⋅ ⋅ ⋅ –3 1.40 ⋅ ⋅ ⋅ –3 3.00 [mbar] 10000 DN 2 DN 4 DN 1 1000 1000 [kg/h] A0003595 Fig. 41: Pressure loss diagram for water Standard version High pressure version Endress+Hauser...
  • Page 111 1.35 · 10 1.72 · 10 1.20 · 10 Pressure loss data includes interface between measuring tube and piping [mbar] 1000 DN 8 DN 15 DN 25 DN 40 DN 50 0.01 [t/h] A0004607 Fig. 42: Pressure loss diagram for water Endress+Hauser...
  • Page 112 DN 25 DN 40 DN 50 DN 25 * DN 40 * DN 15 * DN 15 DN 8 DN 80 DN 50 * 0.01 [t/h] A0004608 Fig. 43: Pressure loss diagram for water Standard versions Full bore versions (*) Endress+Hauser...

  • Page 113: 10Mechanical Construction

    Promass A / DN Compact version Remote version Promass H / DN Compact version Remote version Promass I / DN Compact version Remote version 1) DN 15, 25, 40 “FB” = Full bore versions of Promass I 2) Promass I only Endress+Hauser...
  • Page 114 • Flange DIN 11864-2 Form A (flat flange) → Stainless steel 1.4404/316L • VCO connection → Stainless steel 1.4404/316L • Hygienic coupling DIN 11851 / SMS 1145 → Stainless steel 1.4404/316L • Couplings ISO 2853 / DIN 11864-1 → Stainless steel 1.4404/316L • Tri-Clamp (OD-tubes) → Stainless steel 1.4404/316L Endress+Hauser...
  • Page 115 “Technical Information” document on the device in question. This can be downloaded as a PDF file from www.endress.com. A list of the ”Technical Information” documents available is provided in the ”Documentation” section → see Page 117 ff. Process connections • see Page 114 ff. Endress+Hauser...

  • Page 116: 11Human Interface

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-tick mark The measuring system meets the EMC requirements of the Australian Communications Authority (ACA).

  • Page 117: 13Ordering Information

    10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor (see Page 70). The E+H service organisation can provide detailed infor- mation on the order codes of your choice.
  • Page 118 10 Technical data Proline Promass 80 PROFIBUS PA Endress+Hauser...

  • Page 119: Index

    Cyclic ........50 Declaration of conformity (CE mark) ....12 Endress+Hauser...
  • Page 120 Fluid pressure influence ..... . 103 Fluid temperature influence ....102 Endress+Hauser...
  • Page 121 Supply voltage (auxiliary power) ....99 System architecture PROFIBUS-PA ....39 Endress+Hauser...
  • Page 122 Index Proline Promass 80 PROFIBUS PA Endress+Hauser...
  • Page 123 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 124 www.endress.com/worldwide BA072D/06/en/12.05 71008416 FM+SGML 6.0...

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