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Endress+Hauser Proline Promass 83 Operating Instructions Manual

Foundation fieldbus coriolis mass flow measuring system
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Proline Promass 83 

Operating Instructions

FOUNDATION Fieldbus
Coriolis mass flow measuring system
9
BA00065D/06/EN/14.12
71197486
Valid as of version
V 3.00.XX (device software)

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  • Page 1: Operating Instructions

    Proline Promass 83  Operating Instructions FOUNDATION Fieldbus Coriolis mass flow measuring system BA00065D/06/EN/14.12 71197486 Valid as of version V 3.00.XX (device software)

  • Page 3: Table Of Contents

    Proline Promass 83 FOUNDATION Fieldbus Table of contents Table of contents Safety instructions ....5 Degree of protection ..... . . 33 Post-connection check .
  • Page 4 Proline Promass 83 FOUNDATION Fieldbus Table of contents Accessories ..... 73 Device-specific accessories ....73 Measuring principle-specific accessories .

  • Page 5: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in these Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of materials wetted by special fluids, including fluids used for cleaning. However, minor changes in temperature, concentration or in the degree of contamination in the process may result in variations in corrosion resistance.

  • Page 6: Operational Safety

    Additionally safety precautions are required when increased process temperatures are present. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return •...

  • Page 7: Identification

    Proline Promass 83 FOUNDATION Fieldbus Identification Identification The following options are available for identification of the measuring device:: • Nameplate specifications • Order code with breakdown of the device features on the delivery note • Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.

  • Page 8: Nameplate Of The Transmitter

    Identification Proline Promass 83 FOUNDATION Fieldbus 2.1.1 Nameplate of the transmitter 2 3 4 Order Code: Ser. no.: Ext. ord. cd.: A0015928 Fig. 1: Example of a transmitter nameplate Name of the transmitter Order code Serial number (Ser. no.) Extended order code (Ext. ord. cd.)

  • Page 9: Nameplate Of The Sensor

    Proline Promass 83 FOUNDATION Fieldbus Identification 2.1.2 Nameplate of the sensor Order Code: Ser.No.: Ext. ord. cd.: K-factor: Size: Materials: Density cal.: A0015930 Fig. 2: Example of a sensor nameplate Name of the sensor Order code Serial number (Ser. no.) Extended order code (Ext.

  • Page 10: Nameplate For Connections

    Identification Proline Promass 83 FOUNDATION Fieldbus 2.1.3 Nameplate for connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation Update 1 Update 2 ex works / ab Werk / réglages usine...

  • Page 11: Certificates And Approvals

    Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 12: Installation

    Installation Proline Promass 83 FOUNDATION Fieldbus Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 13: Storage

    Proline Promass 83 FOUNDATION Fieldbus Installation Special instructions for transporting Promass X and O Warning! • For transporting use only the lifting eyes on the flanges to lift the assembly. • The assembly must always be attached to at least two lifting eyes.

  • Page 14: Installation Conditions

    Installation Proline Promass 83 FOUNDATION Fieldbus Installation conditions Note the following points: • No special measures such as supports are necessary. External forces are absorbed by the construction of the instrument, for example the secondary containment. • The high oscillation frequency of the measuring tubes ensures that the correct operation of the •...
  • Page 15 Proline Promass 83 FOUNDATION Fieldbus Installation Installation in a vertical pipe The proposed configuration in the following diagram, however, permits installation in a vertical pipeline. Pipe restrictors or the use of an orifice plate with a smaller cross-section than the nominal diameter prevent the sensor from running empty during measurement.

  • Page 16: Orientation

    Installation Proline Promass 83 FOUNDATION Fieldbus 3.2.3 Orientation Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow direction in which the fluid flows through the pipe. Orientation Promass A Vertical Recommended orientation with direction of flow upwards.
  • Page 17 Proline Promass 83 FOUNDATION Fieldbus Installation Orientation Promass F, E, H, I, S, P, O, X Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow (direction in which the fluid flows through the pipe).

  • Page 18: Special Installation Instructions

    Installation Proline Promass 83 FOUNDATION Fieldbus 3.2.4 Special installation instructions Promass F, E, H, S, P and O " Caution! If the measuring tube is curved and the unit is installed horizontally, adapt the sensor position to the fluid properties.
  • Page 19 Proline Promass 83 FOUNDATION Fieldbus Installation 21 mm/m ( 2%) 0.83 in/3.28 ft ( 2%) 0.83 in/3.28 ft ( 2%) Promass I: When lines are pitched in a specific direction and at a specific slope: as per hygienic guidelines ...

  • Page 20: Heating

    100 K. Suitable measures, such as heating or thermal insulation, are to be taken. Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors. Endress+Hauser...

  • Page 21: Thermal Insulation

    Proline Promass 83 FOUNDATION Fieldbus Installation 3.2.6 Thermal insulation Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials can be used to provide the required thermal insulation. a0004614 Fig. 14: In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm (2.4") must be observed in the area of the electronics/neck.

  • Page 22: Installation

    Installation Proline Promass 83 FOUNDATION Fieldbus Installation 3.3.1 Turning the transmitter housing Turning the aluminum field housing Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 23: Installing The Wall-Mount Housing

    Proline Promass 83 FOUNDATION Fieldbus Installation 3.3.2 Installing the wall-mount housing There are various ways of installing the wall-mount housing: • Installation in control panel (separate mounting set, accessories) ä 24 • Mounted directly on the wall • Pipe mounting (separate mounting set, accessories) ä 24 "...
  • Page 24 Installation Proline Promass 83 FOUNDATION Fieldbus Installation in control panel Prepare the opening in the panel as illustrated in the diagram. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing.

  • Page 25: Turning The Local Display

    Proline Promass 83 FOUNDATION Fieldbus Installation 3.3.3 Turning the local display Unscrew cover of the electronics compartment from the transmitter housing. Press the side latches on the display module and remove the module from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 × 45 ° in both directions), and reset it onto the electronics compartment cover plate.

  • Page 26: Wiring

    Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal splitter. For this reason, assign the device a switch or power- circuit breaker which can be used to disconnect the power supply line from the power grid.

  • Page 27: Maximum Overall Cable Length

    Proline Promass 83 FOUNDATION Fieldbus Wiring 4.1.2 Maximum overall cable length The maximum network expansion depends on the type of ignition protection and the cable specifications. The overall cable length is made up of the length of the main cable and the length of all spurs >1 m (3.28 ft).

  • Page 28: Bus Termination

    Wiring Proline Promass 83 FOUNDATION Fieldbus 4.1.6 Bus termination The start and end of each fieldbus segment are always to be terminated with a bus terminator. With various junction boxes (not Ex-rated) the bus termination can be activated via a switch. If this is not the case a separate bus terminator must be installed.

  • Page 29: Connecting The Connecting  Connecting The Remote Version

    Proline Promass 83 FOUNDATION Fieldbus Wiring Connecting the remote version 4.2.1 Connecting the connecting cable for sensor/transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply.

  • Page 30: Cable Specification, Connecting Cable

    Wiring Proline Promass 83 FOUNDATION Fieldbus 4.2.2 Cable specification, connecting cable The specifications of the cable connecting the transmitter and the sensor of the remote version are as follows: • Conductor resistance:  50 /km • 6 × 0.38 mm² (PVC cable with common shield and individually shielded cores) •...
  • Page 31 Proline Promass 83 FOUNDATION Fieldbus Wiring " Caution! Observe the information about shielding and grounding the fieldbus cable ä 27. – Risk of damage to the fieldbus cable! – We recommend that the fieldbus cable not be looped using conventional cable glands. If you later replace a measuring device, the bus communication will have to be interrupted.

  • Page 32: Fieldbus Connector

    4-channel or 8-channel junction boxes. The device can therefore be supplied with a ready-mounted FOUNDATION Fieldbus connector. part ä 73. FOUNDATION Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare 28.5 (1.12) 190 (7.5) 7/8-16 UNC M 20x1.5...

  • Page 33: Degree Of Protection

    Proline Promass 83 FOUNDATION Fieldbus Wiring Degree of protection The measuring device fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: •...

  • Page 34: Post-Connection Check

    Wiring Proline Promass 83 FOUNDATION Fieldbus Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate?

  • Page 35: Operation

    Proline Promass 83 FOUNDATION Fieldbus Operation Operation Quick operation guide You have a number of options for configuring and commissioning the flowmeter: Local display (option) ä 36 The local display enables you to read all important parameters directly at the measuring point, configure device-specific parameters in the field and perform commissioning.

  • Page 36: Local Display

    Operation Proline Promass 83 FOUNDATION Fieldbus Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix.

  • Page 37: Display (Operating Mode)

    Proline Promass 83 FOUNDATION Fieldbus Operation 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences (...

  • Page 38: Icons

    Operation Proline Promass 83 FOUNDATION Fieldbus 5.2.3 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...
  • Page 39 Proline Promass 83 FOUNDATION Fieldbus Operation Icon Meaning Icon Meaning Mass flow Target mass flow a0001196 a0001195 % Target mass flow Carrier mass flow a0001197 a0001198 % Carrier mass flow Fluid density a0001199 a0001200 Reference density Fluid temperature a0001208 a0001207...

  • Page 40: Brief Operating Instructions On The Function Matrix

    Operation Proline Promass 83 FOUNDATION Fieldbus Brief operating instructions on the function matrix • See the general notes ä 41 Note! • Function descriptions  See the "Description of Device Functions" manual HOME position  F  Enter the function matrix Select a block (e.g.

  • Page 41: General Notes

    • If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! •...

  • Page 42: Disabling The Programming Mode

    Operation Proline Promass 83 FOUNDATION Fieldbus 5.3.3 Disabling the programming mode Programming mode is disabled if you do not press an operating element within 60 seconds following automatic return to the HOME position. You can also disable programming in the "ACCESS CODE" function by entering any number (other than the customer's code).

  • Page 43: Operating Programs

    5.5.1 FieldCare FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193.

  • Page 44: Operating Programs

    The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.

  • Page 45: Switching Hardware Write Protection

    Proline Promass 83 FOUNDATION Fieldbus Operation FOUNDATION Fieldbus hardware settings 5.6.1 Switching hardware write protection on and off A jumper on the I/O board provides the means of switching hardware write protection on or off. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 46: Commissioning

    Commissioning Proline Promass 83 FOUNDATION Fieldbus Commissioning Function check Make sure that the following function checks have been performed successfully before switching on • Checklist for "Post-installation check" ä 25 the supply voltage for the measuring device: • Checklist for "Post-connection check" ä 34...

  • Page 47: Commissioning Via Foundation Fieldbus

    Proline Promass 83 FOUNDATION Fieldbus Commissioning Commissioning via FOUNDATION Fieldbus Note the following points: ä 43. • The files required for commissioning and network configuration can be obtained as described on • The device is identified by the FOUNDATION Fieldbus in the host or configuration system via type and device serial number.
  • Page 48 Commissioning Proline Promass 83 FOUNDATION Fieldbus Display text (xxx… = serial number) Base index Description PID_ xxxxxxxxxxx 1000 PID Function Block (PID) ARITHMETIC_xxxxxxxxxxx 1100 Arithmetic Function Block (ARTH) INPUT_SELECTOR_xxxxxxxxxxx 1150 Input Selector Function Block (ISEL) SIGNAL_CHARACT_xxxxxxxxxxx 1200 Signal Characterizer Function Block (CHAR)
  • Page 49 Proline Promass 83 FOUNDATION Fieldbus Commissioning Note! – Note that changes to the device parameters can only be made after entering a valid access code in the parameter "Access – Code". – The selection of the system units in the "Flow" Transducer Block has no effect on the output value OUT (AI Block).
  • Page 50 Commissioning Proline Promass 83 FOUNDATION Fieldbus Process variable Channel parameter °Baume °API °Plato °Balling °Brix Flexible The following process variables are available if the "Viscosity" add-on is installed in the measuring device (order option) Dynamic viscosity Kinematic viscosity Temperature-compensated dynamic viscosity Temperature-compensated kinematic viscosity The following process variables are available if the "Advanced diagnostics"...
  • Page 51 Proline Promass 83 FOUNDATION Fieldbus Commissioning The following settings should be made: selection: 1  Mass flow – Analog Input Function Block / parameter CHANNEL (selection of input value), – Parameter L_TYPE  Direct – Parameter group XD_SCALE XD_SCALE 0% = 0...

  • Page 52: Quick Setup

    Commissioning Proline Promass 83 FOUNDATION Fieldbus Process variable Channel parameter Density 29. In the parameter group PV_SCALE, select the desired engineering unit and the block input range (measurement range of the density application) for the process variable in question (see following example).

  • Page 53: Quick Setup "Commissioning

    Proline Promass 83 FOUNDATION Fieldbus Commissioning 6.4.1 Quick Setup "Commissioning" 1002 XXX.XXX.XX Quick Setup Commission 2000 Language HOME-POSITION Pre-setting Deliver Settings Actual Settings Selection pre-settings Selection Density Temperature Mass flow Volume flow Corr. Vol. flow Quit System units 0400 0402...

  • Page 54: Quick Setup "Gas Measurement

    Commissioning Proline Promass 83 FOUNDATION Fieldbus 6.4.2 Quick Setup "Gas Measurement" The measuring device is not only suitable for measuring liquid flow. Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases.
  • Page 55 Proline Promass 83 FOUNDATION Fieldbus Commissioning Recommended settings: Quick Setup "Gas Measurement" HOME position  F  MEASURED VARIABLE (A) MEASURED VARIABLE  O  QUICK SETUP (B) QUICK SETUP  N  QS GAS MEASUREMENT (1004) Setting to be selected ( O / S ) Function No.

  • Page 56: Data Backup/Transmission

    Commissioning Proline Promass 83 FOUNDATION Fieldbus 6.4.3 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...

  • Page 57: Device Configuration

    Proline Promass 83 FOUNDATION Fieldbus Commissioning Device configuration 6.5.1 Concentration measurement The measuring device determines three primary variables simultaneously: • Mass flow • Fluid density • Fluid temperature As standard, these measured variables allow other process variables to be calculated, such as volume flow, reference density (density at reference temperature) and corrected volume flow.
  • Page 58 Commissioning Proline Promass 83 FOUNDATION Fieldbus XXX.XXX.XX HOME POSITION Special Density function functions Configuration 7000 Density function Selection ° API ° BAUME % MASS ° BRIX FLEXIBLE ° PLATO % VOLUME ° BALLING 7001 7007 7007 see separate Expansion Expansion...
  • Page 59 Proline Promass 83 FOUNDATION Fieldbus Commissioning  Brixgrade (density of hydrous saccharose solution in kg/m °Brix 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 1233.87 1229.64 1224.98 1219.93 1214.50 1208.70 1202.56 1196.11 1262.11 1257.64 1252.79 1247.59 1242.05 1236.18 1229.98 1223.53 1291.31...
  • Page 60 Commissioning Proline Promass 83 FOUNDATION Fieldbus Example: The following is a concentration table from a reference source. Temperature 10°C 15°C 20°C 25°C 30°C Density  825 kg/m 93.6% 92.5% 91.2% 90.0% 88.7%  840 kg/m 89.3% 88.0% 86.6% 85.2% 83.8% ...
  • Page 61 Proline Promass 83 FOUNDATION Fieldbus Commissioning Calculation type "% MASS 2D" or "% VOLUME 2D" For this type of calculation, the relationship between the two variables concentration and reference density must be known (2-dimensional), e.g. by a table. In this way, the concentration can be calculated from the measured density and temperature values by means of the following formula (the coefficients AO, A1, etc.

  • Page 62: Advanced Diagnostic Functions

    Commissioning Proline Promass 83 FOUNDATION Fieldbus 6.5.2 Advanced diagnostic functions Changes to the measuring system, e.g. due to coating buildup or corrosion and abrasion on the "Advanced Diagnostics" (F-Chip, accessories ä 73). Normally, these influences reduce the measuring tubes, can be detected at an early stage by means of the optional software package measuring accuracy of the system or may lead to serious system errors.
  • Page 63 Proline Promass 83 FOUNDATION Fieldbus Commissioning Triggering warning messages diagnostic functions. A warning message is triggered if this limit value is exceeded  function If required, a limit value can be assigned to all the process/device parameters relevant to the WARNING MODE (7403).

  • Page 64: Adjustment

    • If the fluid is very difficult to measure (e.g. containing entrained solids or gas) it may prove impossible to obtain a stable zero point despite repeated zero point adjustments. In instances of this nature, please contact your Endress+Hauser service center. – Local display: HOME  F  R  BASIC FUNCTIONS  ADJUSTMENT ZEROPOINT •...
  • Page 65 Proline Promass 83 FOUNDATION Fieldbus Commissioning Performing zero point adjustment using the local display Operate the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shutoff valves for leaks. Check that operating pressure is correct.

  • Page 66: Density Adjustment

    Commissioning Proline Promass 83 FOUNDATION Fieldbus Performing zero point adjustment with a configuration program Operate the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shutoff valves for leaks. Check that operating pressure is correct.
  • Page 67 Proline Promass 83 FOUNDATION Fieldbus Commissioning • Density adjustment changes the factory density calibration values or the calibration values set by the service technician. • The functions outlined in the following instructions are described in detail in the "Description of Device Functions"...
  • Page 68 Commissioning Proline Promass 83 FOUNDATION Fieldbus Performing 1-or 2-point density adjustment with FF configuration program: " Caution! • Density adjustment can be performed only if the user has detailed knowledge of the fluid density, obtained for example from detailed laboratory analyses.

  • Page 69: Gas Measurement

    Proline Promass 83 FOUNDATION Fieldbus Commissioning Gas measurement This measuring device is not only suitable for measuring liquid flow. Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases. Note! • Only mass flow and corrected volume flow can be measured and output with the gas measurement mode.

  • Page 70: Rupture Disk

    6.10 Data storage device (HistoROM), F-CHIP At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 71: Historom/S-Dat (Sensor-Dat)

    Proline Promass 83 FOUNDATION Fieldbus Commissioning 6.10.1 HistoROM/S-DAT (sensor-DAT) The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point. 6.10.2 HistoROM/T-DAT (transmitter-DAT) The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored.

  • Page 72: Maintenance

    Maintenance Proline Promass 83 FOUNDATION Fieldbus Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Cleaning with pigs (Promass H, I, S, P) connection into account.

  • Page 73: Accessories

    Proline Promass 83 FOUNDATION Fieldbus Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Detailed information on the order code in question can be obtained from your Endress+Hauser representative. Device-specific accessories...

  • Page 74: Service-Specific Accessories

    Accessories Proline Promass 83 FOUNDATION Fieldbus Service-specific accessories Accessory Description Order code Applicator Software for selecting and sizing Endress+Hauser DXA80 – * measuring devices: • Calculation of all the necessary data for identifying the optimum flowmeter: e.g. nominal diameter, pressure loss, accuracy or process connections •...

  • Page 75: Troubleshooting

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. ä 6. Important procedures must be carried out before you return a flowmeter to Endress+Hauser Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted form at the back of this manual.
  • Page 76 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Check device fuse ä 95 Device fuse 85 to 260 V AC: 0.8 A slow-blow / 250 V (continued) 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V...
  • Page 77 Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Analog Input fct. block: The There may be several reasons for this. Check the following in sequence: operating mode cannot be mode  Parameter group MODE_BLK / parameter TARGET. 1. Check whether the operating mode of the Analog Input Function Block is in AUTO set to AUTO.
  • Page 78 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus system or the configuration program  Load the file into the configuration system. Transducer Block: The The device description file (Device Description, DD) has not been loaded into the host manufacturer-specific Reference sources of the DD ä 90 parameters are not visible.

  • Page 79: System/Process Error Messages

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting System/process error messages General notes The flowmeter assigns current system and process errors to two error message types in accordance with a predefined algorithm and classifies them accordingly: Error message type "Fault message": • Presentation on the FOUNDATION Fieldbus  Fault messages are transmitted to subsequent •...

  • Page 80: List Of System Error Messages

    Troubleshooting Proline Promass 83 FOUNDATION Fieldbus 9.2.1 List of system error messages Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block * With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis"...
  • Page 81 Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.
  • Page 82 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block No. # 2xx  Error in DAT / no communication...
  • Page 83 Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.
  • Page 84 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.
  • Page 85 Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block No. # 6xx  Simulation mode active...
  • Page 86 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Reason for error/rectification  (spare parts ä 90) Error messages: Transducer Block Analog Input Function Block FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (Local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.

  • Page 87: List Of Process Error Messages

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting 9.2.2 List of process error messages Error messages: (Spare parts ä 90) FOUNDATION Fieldbus Transducer Block Analog Input Function Block Cause/remedy (FF)* error messages error messages (Local display) * With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the "Diag. – Act.Sys.Condition"...
  • Page 88 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Error messages: (Spare parts ä 90) FOUNDATION Fieldbus Transducer Block Analog Input Function Block Cause/remedy (FF)* error messages error messages (Local display) Device status message (FF): OUT. QUALITY = UNCERTAIN Cause: Current of the measuring tube The maximum current value for the measuring OUT.

  • Page 89: Process Errors Without Messages

    • Brief description of the fault Return devices to E+H You return a measuring device to Endress+Hauser for calibration or repair. Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted form at the back of this manual.

  • Page 90: Spare Parts

    Note! serial number printed on the transmitter's nameplate ä 7. You can order spare parts directly from your Endress+Hauser service organization by providing the Spare parts are shipped as sets comprising the following parts: • Spare part •...

  • Page 91: Removing And Installing Electronics Boards

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Removing and installing electronics boards 9.5.1 Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 92 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus a0004743 Fig. 37: Field housing: removing and installing electronics boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)

  • Page 93: Wall-Mount Housing

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting 9.5.2 Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability.
  • Page 94 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus a0004744 Fig. 38: Wall-mount housing: removing and installing electronics boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)

  • Page 95: Replacing The Device Fuse

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board å 39.

  • Page 96: Disposal

    Troubleshooting Proline Promass 83 FOUNDATION Fieldbus The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.

  • Page 97: Software History

    Proline Promass 83 FOUNDATION Fieldbus Troubleshooting Software history Date Software version Software modifications Documentation 10.2012 3.00.XX – 71197486/14.12 09.2011 3.00.XX New sensors: Promass O and Promass X 71141445/13.11 06.2010 – 71116477/06.10 10.2009 3.00.XX Introduction of new FOUNDATION Fieldbus I/O board 71089885/07.09...
  • Page 98 Troubleshooting Proline Promass 83 FOUNDATION Fieldbus Date Software version Software modifications Documentation 10.2003 Amplifier: Software expansion: 50098622/05.04 1.06.XX – Language group – Adjustments to Fieldcheck and Simubox New functionalities: – Operation hours counter – Intensity of background illumination adjustable – Counter for access code Compatible with: –...

  • Page 99: Technical Data

    Proline Promass 83 FOUNDATION Fieldbus Technical data Technical data 10.1 Technical data at a glance 10.1.1 Applications ä 5 10.1.2 Function and system design Measuring principle Mass flow measurement by the Coriolis principle ä 7 Measuring system 10.1.3 Input Measured variable •...
  • Page 100 Technical data Proline Promass 83 FOUNDATION Fieldbus Measuring ranges for gases, general, (except Promass H (Zr)) The full scale values depend on the density of the gas. Use the formula below to calculate the full scale values:   ...
  • Page 101 Proline Promass 83 FOUNDATION Fieldbus Technical data Measuring ranges for gases (Promass A) [mm] [inch] 1/24 1/12 Measuring ranges for gases (Promass I) [mm] [inch] ½ 15 FB ½ FB 25 FB 1 FB 1 ½ 40 FB 1 ½ FB...

  • Page 102: Output

    Technical data Proline Promass 83 FOUNDATION Fieldbus 10.1.4 Output Output signal Physical data transmission (Physical Layer Type): • Corresponds to device version type 512 of the FOUNDATION Fieldbus specification:  • Fieldbus interface in accordance with IEC 61158-2 type 512 – standard data transfer (±9 mA, symmetrical), separate supply to field device (4-wire), intrinsically safe version of the FF interface, FISCO •...
  • Page 103 Proline Promass 83 FOUNDATION Fieldbus Technical data Bus times Min. idle time between two telegrams: MIN_INTER_PDU_DELAY = 6 octet time (transfer time per octet) Block information,  Block Base index Execution time [ms] Functionality execution time Resource Block – Enhanced "Flow"...
  • Page 104 Technical data Proline Promass 83 FOUNDATION Fieldbus Output data Transducer Blocks / Analog Input Function Blocks Block Process variable Channel parameter (AI Block) "Flow" Transducer Block Mass flow Volume flow Corrected volume flow Density Reference density Temperature "Totalizer" Transducer Block...
  • Page 105 Proline Promass 83 FOUNDATION Fieldbus Technical data Input data Discrete Output Function Block (channel 16) Status change Action Discrete state 0  Discrete state 1 reserved Discrete state 0  Discrete state 2 Positive zero return ON Discrete state 0  Discrete state 3 Positive zero return OFF Discrete state 0 ...

  • Page 106: Power Supply

    Technical data Proline Promass 83 FOUNDATION Fieldbus 10.1.5 Power supply ä 26 Electrical connections Supply voltage 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC Cable entries Power supply and signal cables (inputs/outputs): •...

  • Page 107: Performance Characteristics

    Proline Promass 83 FOUNDATION Fieldbus Technical data 10.1.6 Performance characteristics Reference operating • Error limits following ISO/DIN 11631 conditions • Water, typically +15 to +45 °C (+59 to +113 °F); 2 to 6 bar (29 to 87 psi) • Data according to calibration protocol ±5 °C (±9 °F) and ±2 bar (±29 psi) •...
  • Page 108 Technical data Proline Promass 83 FOUNDATION Fieldbus Flow values (example) Turn down Flow Max. measured error [kg/h] [lb/min.] [% o.r.] 250:1 0.0147 1.250 100:1 0.0368 0.500 25:1 0.1470 0.125 10:1 0.3675 0.100 1.8375 0.100 Design fundamentals ä 108 Repeatability Design fundamentals ä 108 •...
  • Page 109 Proline Promass 83 FOUNDATION Fieldbus Technical data Performance characteristic o.r. = of reading; 1 g/cm = 1 kg/l; T = medium temperature Promass E Maximum measured error The following values refer to the pulse/frequency output. The additional measured error at the current output is typically ±5 μA.
  • Page 110 Technical data Proline Promass 83 FOUNDATION Fieldbus Flow values (example) Turn down Flow Maximum measured error [kg/h] [lb/min] [% o.r.] 250 : 1 2.646 2.50 100 : 1 6.615 1.00 25 : 1 26.46 0.25 10 : 1 1800 66.15 0.25...
  • Page 111 Proline Promass 83 FOUNDATION Fieldbus Technical data Design fundamentals Dependent on the flow: • Flow  Zero point stability ÷ (Base accuracy ÷ 100) – Max. measured error: ±Base accuracy in % o.r. – Repeatability: ± ½ · Base accuracy in % o.r.
  • Page 112 Technical data Proline Promass 83 FOUNDATION Fieldbus Zero point stability Promass F (high-temperature version) Zero point stability Promass F (high-temperature version) [mm] [inch] [kg/h] or [l/h] [lb/min] 1.80 0.0661 7.00 0.2572 18.0 0.6610 Example for max. measured error ±1.0 ±0.5 ±0.2...
  • Page 113 Proline Promass 83 FOUNDATION Fieldbus Technical data Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process temperature, the typical measured error of the sensor is ±0.0002% of the full scale value / °C (±0.0001% of the full scale value/°F).
  • Page 114 Technical data Proline Promass 83 FOUNDATION Fieldbus Performance characteristic o.r. = of reading; 1 g/cm = 1 kg/l; T = medium temperature Promass H Maximum measured error The following values refer to the pulse/frequency output. The additional measured error at the current output is typically ±5 μA.
  • Page 115 Proline Promass 83 FOUNDATION Fieldbus Technical data Flow values (example) Turn down Flow Maximum measured error [kg/h] [lb/min] [% o.r.] 250 : 1 2.646 2.50 100 : 1 6.615 1.00 25 : 1 26.46 0.25 10 : 1 1800 66.15 0.10...
  • Page 116 Technical data Proline Promass 83 FOUNDATION Fieldbus Design fundamentals Dependent on the flow: • Flow  Zero point stability ÷ (Base accuracy ÷ 100) – Max. measured error: ±Base accuracy in % o.r. – Repeatability: ± ½ · Base accuracy in % o.r.
  • Page 117 Proline Promass 83 FOUNDATION Fieldbus Technical data Example for max. measured error ±1.0 ±0.5 ±0.2 18 t/h a0004611 Fig. 44: Max. measured error in % o.r. (example: Promass I, DN 25) Flow values (example) Turn down Flow Maximum measured error...
  • Page 118 Technical data Proline Promass 83 FOUNDATION Fieldbus Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. [mm] [inch] [% o.r./bar] 0.006 ½ 0.004 15 FB ½...
  • Page 119 Proline Promass 83 FOUNDATION Fieldbus Technical data – Special density calibration: ±0.001 g/cm³ (optional, valid range: +5 to +80 °C (+41 to +176 °F) and 0.0 to 2.0 g/cm³) • Temperature: ±0.5 °C ± 0.005 · T °C; ±1 °F ± 0.003 · (T - 32) °F...
  • Page 120 Technical data Proline Promass 83 FOUNDATION Fieldbus Repeatability Design fundamentals ä 120. • Mass flow and volume flow (liquids): ±0.025% o.r. (PremiumCal, for mass flow) ±0.05% o.r. • Mass flow (gases): ±0.25% o.r. • Density (liquids): ±0.00025 g/cm • Temperature: ±0.25 °C ± 0.0025 · T °C; ±0.5 °F ± 0.0015 · (T - 32) °F...
  • Page 121 Proline Promass 83 FOUNDATION Fieldbus Technical data Performance characteristic o.r. = of reading; 1 g/cm = 1 kg/l; T = medium temperature Promass P Maximum measured error The following values refer to the pulse/frequency output. The additional measured error at the current output is typically ±5 μA.
  • Page 122 Technical data Proline Promass 83 FOUNDATION Fieldbus Flow values (example) Turn down Flow Maximum measured error [kg/h] [lb/min] [% o.r.] 250 : 1 2.646 2.50 100 : 1 6.615 1.00 25 : 1 26.46 0.25 10 : 1 1800 66.15 0.10...
  • Page 123 Proline Promass 83 FOUNDATION Fieldbus Technical data Performance characteristic o.r. = of reading; 1 g/cm = 1 kg/l; T = medium temperature Promass S Maximum measured error The following values refer to the pulse/frequency output. The additional measured error at the current output is typically ±5 μA.
  • Page 124 Technical data Proline Promass 83 FOUNDATION Fieldbus Flow values (example) Turn down Flow Maximum measured error [kg/h] [lb/min] [% o.r.] 250 : 1 2.646 2.50 100 : 1 6.615 1.00 25 : 1 26.46 0.25 10 : 1 1800 66.15 0.10...
  • Page 125 Proline Promass 83 FOUNDATION Fieldbus Technical data Performance characteristic o.r. = of reading; 1 g/cm = 1 kg/l; T = medium temperature Promass X Maximum measured error The following values refer to the pulse/frequency output. The additional measured error at the current output is typically ±5 μA.
  • Page 126 Technical data Proline Promass 83 FOUNDATION Fieldbus Flow values (example) Turn down Flow Maximum measured error [kg/h] [lb/min] [% o.r.] 500 : 1 8200 1.323 100 : 1 41 000 6.615 25 : 1 164 000 26.46 10 : 1 410 000 66.15...

  • Page 127: Operating Conditions: Installation

    Proline Promass 83 FOUNDATION Fieldbus Technical data 10.1.7 Operating conditions: Installation ä 14 Installation instructions Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs. Length of connecting cable, max. 20 m (65 ft) remote version ä...

  • Page 128: Operating Conditions: Process

    Technical data Proline Promass 83 FOUNDATION Fieldbus 10.1.9 Operating conditions: Process Medium temperature range Sensor: Promass F, A, P: –50 to +200 °C (–58 to +392 °F) Promass F (high-temperature version): –50 to +350 °C (–58 to +662 °F) Promass H: •...
  • Page 129 Proline Promass 83 FOUNDATION Fieldbus Technical data Limiting medium pressure The material load diagrams (pressure-temperature diagrams) for the process connections are range (rated pressure) provided in the separate "Technical Information" document on the device in question. This can be available is provided in the "Documentation" section ä 147.
  • Page 130 Technical data Proline Promass 83 FOUNDATION Fieldbus See the "Measuring range" section Page 101 ff. Limiting flow Select nominal diameter by optimizing between required flow range and permissible pressure loss. See the "Measuring range" section for a list of max. possible full scale values.
  • Page 131 Proline Promass 83 FOUNDATION Fieldbus Technical data Pressure loss formulas for Promass A 4 · Re = Reynolds number · d · · a0003381 Re  2300 0.25 1.75 –0.75 p = K · · · a0003380 · g p = K1 ·...
  • Page 132 Technical data Proline Promass 83 FOUNDATION Fieldbus Pressure loss coefficient for Promass F d[m] 5.35  10 5.70  10 9.60 10 1.90  10 –3 8.30  10 5.80  10 1.90  10 10.60  10 –3 12.00  10 1.90 ...
  • Page 133 Proline Promass 83 FOUNDATION Fieldbus Technical data Pressure loss coefficient for Promass E d[m] 5.35  10 5.70  10 7.91 10 2.10  10 –3 8.30  10 7.62  10 1.73  10 2.13  10 –3 12.00  10 1.89 ...
  • Page 134 Technical data Proline Promass 83 FOUNDATION Fieldbus Pressure loss coefficient for Promass A d[m] 1.1  10 1.2  10 1.3 10 –3 1.8  10 1.6  10 2.4  10 –3 3.5  10 9.4  10 2.3  10 –3...
  • Page 135 Proline Promass 83 FOUNDATION Fieldbus Technical data Pressure loss coefficient for Promass H d[m] 8.51  10 8.04  10 3.28 10 1.15  10 –3 12.00  10 1.81  10 9.99  10 1.87  10 –3 17.60  10 3.67 ...
  • Page 136 Technical data Proline Promass 83 FOUNDATION Fieldbus Pressure loss coefficient for Promass I d[m] 8.55  10 8.1  10 3.9 10 129.95  10 –3 11.38  10 2.3  10 1.3  10 23.33  10 –3 17.07  10 4.1 ...
  • Page 137 Proline Promass 83 FOUNDATION Fieldbus Technical data Pressure loss coefficient for Promass S, P d[m] 8.31  10 8.78  10 3.53 10 1.30  10 –3 12.00  10 1.81  10 9.99  10 1.87  10 –3 17.60 ...
  • Page 138 Technical data Proline Promass 83 FOUNDATION Fieldbus Pressure loss coefficient for Promass O     d[mm] [mm] [inch] 38.5 0.72 4.28 – 0.36 0.24 49.0 0.70 3.75 – 0.35 0.22 66.1 0.75 2.81 – 0.33 0.19 [mbar] 10000...
  • Page 139 Technical data Pressure loss (US units) Pressure loss is dependent on fluid properties nominal diameter. Consult Endress+Hauser for Applicator PC software to determine pressure loss in US units. All important instrument data is contained in the Applicator software program in order to optimize the design of measuring system.

  • Page 140: 10.1.10 Mechanical Construction

    Technical data Proline Promass 83 FOUNDATION Fieldbus 10.1.10 Mechanical construction Design / dimensions The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical Information" document on the device in question. This can be downloaded as a PDF file from "Documentation"...
  • Page 141 Proline Promass 83 FOUNDATION Fieldbus Technical data Promass P / DN Compact version Remote version Promass O / DN Compact version Remote version with Cl 900 flanges according to ASME Promass X / DN Compact version Remote version with 12" according to ASME B16.5 Cl 150 flanges Weight (US units) All values (weight) refer to devices with EN/DIN PN 40 flanges.
  • Page 142 Technical data Proline Promass 83 FOUNDATION Fieldbus Promass S / DN 3/8" 1/2" 1 ½" 2" Compact version Remote version Promass P / DN 3/8" 1/2" 1 ½" 2" Compact version Remote version Promass O / DN 3" 4" 6"...
  • Page 143 Proline Promass 83 FOUNDATION Fieldbus Technical data Connection housing, sensor (remote version): • Stainless steel 1.4301/304 (standard, not Promass X) • Powder coated die-cast aluminum (high-temperature version and version for heating) Process connections Promass F:  stainless steel 1.4404/316L • Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220 ...
  • Page 144 Technical data Proline Promass 83 FOUNDATION Fieldbus Promass S: • Flanges EN 1092-1 (DIN 2501) / JIS B2220  stainless steel 1.4404/316/316L • Flanges according to ASME B16.5  stainless steel 1.4404/316/316L • DIN 11864-2 Form A (flat flange with groove)  stainless steel 1.4435/316L ...

  • Page 145: 10.1.11 Operability

    Proline Promass 83 FOUNDATION Fieldbus Technical data Promass P: Stainless steel 1.4435/316L Promass O: • Stainless steel 25Cr Duplex EN 1.4410/UNS S32750 (superduplex) Promass X: • Stainless steel 1.4404/316/316L; manifold: 1.4404/316/316L Seals: Promass F, E, H, I, S, P, O, X:...

  • Page 146: 10.1.12 Certificates And Approvals

    Ex approval Information about currently available Ex versions (ATEX, FM, CSA, IECEx, NEPSI) can be supplied by your Endress+Hauser Sales Center on request. All explosion protection data are given in a separate documentation which is also available upon request. Sanitary compatibility •...

  • Page 147: 10.1.13 Ordering Information

    10.1.14 Accessories transmitter and the sensor ä 73. Various accessories, which can be ordered separately from Endress+Hauser, are available for the 10.1.15 Supplementary documentation • Flow measuring technology (FA00005D) • Description of Device Functions Promass 83 •...

  • Page 148: Index

    Proline Promass 83 FOUNDATION Fieldbus Index Index Exterior cleaning ....... 72 Accessories.
  • Page 149 Proline Promass 83 FOUNDATION Fieldbus Index Life Cycle Management......74 Process error messages......87...
  • Page 150 Proline Promass 83 FOUNDATION Fieldbus Index Storage temperature......127 Terminal assignment FOUNDATION Fieldbus ..... . . 30 Thermal insulation, general notes .
  • Page 151 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 152 www.endress.com/worldwide BA00065D/06/EN/14.12 71197486 FM+SGML 10.0 ProMoDo...

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