Juniper HarvestMaster GrainGage H2 NIR Upgrade Installation Manual
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Juniper HarvestMaster GrainGage H2 NIR Upgrade Installation Manual

Juniper HarvestMaster GrainGage H2 NIR Upgrade Installation Manual

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Summary of Contents for Juniper HarvestMaster GrainGage H2 NIR Upgrade

  • Page 2 Part Number: 31360-00 Trademarks Mirus and the HarvestMaster logo are trademarks of Juniper Systems, Inc. H2 Classic GrainGages are trademarks of Juniper Systems, inc. All other marks and names mentioned herein may be trademarks of their respective companies. Disclaimer Information is subject to change without notice.

  • Page 3: Table Of Contents

    H2 NIR Upgrade Installation Guide Contents 1 Install NIR Upgrade for Single, Twin, and Triple ........5 1.1 Remove the Test Chamber .
  • Page 4 I N S TA L L N I R U P G R A D E S i n g l e , Tw i n , a n d Tr i p l e...

  • Page 5: Install Nir Upgrade For Single, Twin, And Triple

    H2 NIR Upgrade Installation Guide 1 Install NIR Upgrade for Single, Twin, and Triple 1.1 Remove the Test Chamber 1. Turn off air and power. Follow all lockout/tagout procedures. 2. At the T fittings, disconnect the air lines that connect the air valve to the test chamber.
  • Page 6 H2 NIR Upgrade Installation Guide 4. Disconnect the moisture sensor. a. Unplug the moisture cable from the moisture port of the DSP module. b. Remove the zip ties that secure the moisture sensor cable to the chassis. Install NIR Upgrade for Single, Twin, and Triple...
  • Page 7 H2 NIR Upgrade Installation Guide 5. Reapply the zip ties to secure the load B cable. Trim the zip tie tails. 6. Carefully remove the two button head cap screws, holding the chamber to the load cell. CAUTION: Avoid stripping the screws, which have Loctite on them, by using a good Allen wrench and cleaning out the hex-head hole with a pick.

  • Page 8: Install The New Chamber

    H2 NIR Upgrade Installation Guide 1.2 Install the New Chamber 1. Place the new chamber in the GrainGage. Fit the chamber lip over the fill guide. Note: If necessary, screw in the load cell overload protection screw four or five turns to allow the new chamber to fit into place.
  • Page 9 H2 NIR Upgrade Installation Guide 3. Check that the new chamber is properly aligned: ■ The gap between the fill guide and the chamber is   consistent and even. Check the gap when the chamber is in the down position. ■...

  • Page 10: Adjust The Air Lines

    H2 NIR Upgrade Installation Guide 6. Attach the limit switch sensor to the air cylinder, aligning the band about 1 in. from the end of the air cylinder as shown. Correct position of the limit switch sensor on the air cylinder 1.3 Adjust the Air Lines 1.
  • Page 11 H2 NIR Upgrade Installation Guide 3. Route the supply lines to the test chamber as shown. Supply lines 4. Disconnect the two air lines in front of the SCiO Sensor hole. Install NIR Upgrade for Single, Twin, and Triple...

  • Page 12: Install The Scio Sensor

    H2 NIR Upgrade Installation Guide 1.4 Install the SCiO Sensor 1. Position the SCiO Sensor in the new chamber. For best results, ■ Match the top of the sensor to the top of the   opening in the chamber. ■ Insert the sensor at a slight angle. The top of the  ...
  • Page 13 H2 NIR Upgrade Installation Guide 5. Attach the 30712 H3 SCiO cable assembly to the outside of the GrainGage, using the ¼-20x1/2 in. socket head cap screw and nylock nut. 6. Route the H3 SCiO cable into the GrainGage. 7. Route the computer and DSP module cables under the cable rail.
  • Page 14 H2 NIR Upgrade Installation Guide 9. Position the computer cable end as needed. Shown here inside the chassis. 10. Coil and secure the computer and moisture cables to the cable rail, using the provided zip ties. 11. Attach the SCiO cable to the SCiO Sensor. Install NIR Upgrade for Single, Twin, and Triple...

  • Page 15: Apply The Label

    H2 NIR Upgrade Installation Guide 12. Secure the cable as shown with zip ties. Allow enough slack for the test chamber to cycle without stretching the cable. A strained cable could affect the accuracy of the test weight. 1.5 Apply the Label 1.

  • Page 16: Connect To Mirus

    H2 NIR Upgrade Installation Guide 1.7 Connect to Mirus 1. Download and install Mirus 4.5.0 or above. Note: When asked to launch Mirus, do NOT launch. 2. Enable the H3 Plugin in the Plugin Manager. 3. Install the SCiO Service for the sensor. Note: Each sensor has its own activation link.
  • Page 17 H2 NIR Upgrade Installation Guide 5. Open Diagnostics, and tap the Sensor Info tab. Check the following settings. ■ Detected sensor type: SCiO.   ■ SCiO code version: If unsure if this is latest version   check with HarvestMaster repsentative. ■...
  • Page 18 I N S TA L L N I R U P G R A D E C l a s s i c...

  • Page 19: Install Nir Upgrade For Classic

    H2 NIR Upgrade Installation Guide 2 Install NIR Upgrade for Classic 2.1 Remove the Test Chamber 1. Turn off air and power. Follow all lockout/tagout procedures. 2. Check the bottom back crossbar. If the crossbar has no notch, replace with the notched version of 26242 H2M Crossbar.
  • Page 20 H2 NIR Upgrade Installation Guide 5. Use a flathead screwdriver to remove the test chamber slide gate limit switch sensor from the air cylinder. Let it hang. Keep track of the screw. Remove the test chamber slide gate limit switch sensor. 6.

  • Page 21: Install The New Chamber

    H2 NIR Upgrade Installation Guide 7. Carefully remove the two button head cap screws holding the chamber to the load cell. CAUTION: Avoid stripping the screws, which have Loctite on them, by using a good Allen wrench and cleaning out the hex-head hole with a pick. Button head cap screws 8.
  • Page 22 H2 NIR Upgrade Installation Guide b. Remove the two Phillips head screws, and throw Air T spacer them away. c. Remove the air T spacer, and throw it away. Phillips head screws d. Secure the T fittings to the chamber, using the two socket head cap screws.
  • Page 23 H2 NIR Upgrade Installation Guide 4. Route the air lines on the test chamber as shown. Note: Photo shows chamber with air lines attached outside of GrainGage. 5. Place the new chamber in the GrainGage. Fit the chamber lip over the fill guide. Note: If necessary, screw in the load cell overload protection screw four or five turns to allow the new chamber to fit into place.
  • Page 24 H2 NIR Upgrade Installation Guide 6. Apply Loctite 243 to the threads of the two button head screws. Hand tighten the screws. Button head cap screws 7. Check that the new chamber is properly aligned: ■ The gap between the fill guide and the chamber is  ...
  • Page 25 H2 NIR Upgrade Installation Guide lift the chamber to check for interference with the fill guide. With the chamber lifted, look up through the test chamber and center it around the fill guide. Then, tighten the test chamber screws completely. 9.

  • Page 26: Adjust The Air Lines

    H2 NIR Upgrade Installation Guide 2.3 Adjust the Air Lines 1. Insert the 16 in. air lines from the Mac valve into the air Ts, as shown. (See step 4 in 2.1 Remove the Test Chamber on page 19.) 2. Disconnect the air lines from the left air cylinder. Install NIR Upgrade for Classic...

  • Page 27: Install The Scio Sensor

    H2 NIR Upgrade Installation Guide 2.4 Install the SCiO Sensor 1. Position the SCiO Sensor in the new chamber. For best results, ■ Match the top of the sensor to the top of the   opening in the chamber. ■ Insert the sensor at a slight angle. The top of the  ...
  • Page 28 H2 NIR Upgrade Installation Guide 5. Attach the 30712 H3 SCiO cable assembly to the outside of the GrainGage, using the ¼-20x1/2 in. socket head cap screw and nylock nut. 6. Thread the cables through the hole in the chassis. 7.
  • Page 29 H2 NIR Upgrade Installation Guide 8. Use three zip ties to secure the cables to the chassis as shown. 9. Secure the moisture cable to the crossbar with two zip ties as shown. 10. Attach the moisture cable to the DSP moisture port. 11.

  • Page 30: Apply The Label

    H2 NIR Upgrade Installation Guide 2.5 Apply the Label 1. Install the new H3 GrainGage label. 2.6 Connect to the Computer 1. Position a 30712 Serial to USB cable from the junction cable to the cab. Follow the same path as the CAN cable or use a cleaner path if available.
  • Page 31 H2 NIR Upgrade Installation Guide e. Check that the SCiO service is running by checking the Windows Services application, as shown below. f. Plug the serial to USB cable into the computer. g. Press the red button on the system controller to turn on the GrainGage. h.
  • Page 32 H2 NIR Upgrade Installation Guide 7. Ensure that the air lines were connected properly. a. Open Diagnostics. b. Open and close each gate while watching the GrainGage to verify that the gates open and close as expected. Your H3 installation is complete. You are ready to follow standard harvest procedures. Install NIR Upgrade for Classic...

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