Installing The Clutch - Yamaha PW50W 2007 Service Manual

a
1
1
2
b
2
3
2
1
a
5-25
CLUTCH
2. Measure:
9 Clutch shoe thickness
Out of specification → Replace the clutch
shoes and springs as a set.
Clutch shoe thickness
1.0 mm (0.04 in)
Wear limit
0.7 mm (0.03 in)
3. Measure:
9 Clutch shoe spring free length
Out of specification → Replace the clutch
shoes and springs as a set.
Clutch shoe spring free length
34.5 mm (1.36 in)
Wear limit
35.5 mm (1.40 in)

INSTALLING THE CLUTCH

1. Install:
9 Absorber (large) 1
9 Absorber (small) 2
NOTE:
Install the absorber (large) to "L" side a and
install the absorber (small) to "S" side b.
2. Install:
9 Primary drive gear
9 Clutch carrier assembly
9 Clutch housing
9 Circlip
(to the clutch carrier assembly)
3. Tighten:
9 Primary drive gear nut 1
NOTE:
Place an aluminum plate a between the teeth
of the primary drive gear 2 and driven gear
3.
4. Install:
9 Dowel pin
9 Gasket
ENG
30 Nm (3.0 m•kg, 22 ft•lb)