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Endress+Hauser Liquiline System CA80CR Operating Instructions Manual

Diphenylcarbazide method
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BA01575C/07/EN/01.15
71305453
Valid as of:
Softwareversion 01.05.04
Products
Operating Instructions
Liquiline System CA80CR
Diphenylcarbazide method
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline System CA80CR

  • Page 1 Products Solutions Services BA01575C/07/EN/01.15 71305453 Valid as of: Softwareversion 01.05.04 Operating Instructions Liquiline System CA80CR Diphenylcarbazide method...

  • Page 3: Table Of Contents

    Liquiline System CA80CR Table of contents Document information ..5 System integration..48 Warnings ......5 Web server .
  • Page 4 Liquiline System CA80CR Index ....184 11.10 System information ....143 11.11 Sensor information .

  • Page 5: Document Information

    Liquiline System CA80CR Document information Document information Warnings The structure, signal words and color coding of the warning information comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.

  • Page 6: Symbols On The Device

    Document information Liquiline System CA80CR Symbols on the device Reference to device documentation Caution: Hazardous voltage Warning: Crush hazard Endress+Hauser...

  • Page 7: Documentation

    Documentation The following instructions complement these Operating Instructions and are available on the product pages on the internet: • Brief Operating Instructions for Liquiline System CA80CR, KA01223C • Operating Instructions for Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors –...

  • Page 8: Basic Safety Instructions

    Designated use The Liquiline System CA80CR is a wet-chemical analyzer for the almost continuous determination of chromate concentrations (Cr (VI)) in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 9: Product Safety

    Liquiline System CA80CR Basic safety instructions ‣ Do not operate damaged products and secure them against unintentional commissioning. Mark the damaged product as being defective. ‣ If faults can not be rectified, the products must be taken out of service and secured against unintentional commissioning.

  • Page 10: Device Description

    Bottle tray for reagents and standard Photometer Controller a0022320 Fig. 1: Example of Liquiline System CA80 Measuring system A complete measuring system consists of: • Liquiline System CA80CR analyzer in the configuration ordered • Reagents, cleaner and standard solutions (to be ordered separately) Endress+Hauser...
  • Page 11 Liquiline System CA80CR Device description a0023120 Fig. 2: Measuring system with Liquiline System CA80CR, self-priming Liquiline System CA80CR Reactor and photometer Dosing dispenser Particle-free sample a0023120 a0023080 Fig. 3: Measuring system with Liquiline System CAT810 Fig. 4: Measuring system with Liquiline System CAT810 and...
  • Page 12 Device description Liquiline System CA80CR Filter unit Rinse connection (compressed air or water) a0021106 a0021105 Fig. 5: Measuring system with Liquiline System CAT820 Fig. 6: Measuring system with Liquiline System CAT860 Pump Pump Liquiline System CA80 Valve Collecting vessel Liquiline System CA80...

  • Page 13: Device Architecture

    Liquiline System CA80CR Device description Device architecture 3.3.1 Slot and port assignment – – 12,5V 3,3V A0028191-EN Fig. 7: Slot and port assignment of hardware and on-screen display The electronic configuration follows a modular concept: • Several slots are available for electronics modules. These are referred to as "slots".
  • Page 14 Device description Liquiline System CA80CR • The outputs and relays are named after their function, e.g. "Current output", and are displayed in ascending order with the slot and port numbers Example å 7: – "Current output 2:1" shown on the display means: Slot 2 (e.g.

  • Page 15: Incoming Acceptance And Product Identification

    Liquiline System CA80CR Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged.  Inform the supplier about any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 16: Product Identification

    Incoming acceptance and product identification Liquiline System CA80CR Product identification 4.2.1 Nameplate Nameplates can be found: • On the inside of the door on the bottom right, or on the front in the bottom right-hand corner. • On the packaging (adhesive label, portrait format) The nameplate provides you with the following information on your device: •...

  • Page 17: Installation

    Liquiline System CA80CR Installation Installation CAUTION Incorrect transportation or installation can cause injury and damage the device ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.
  • Page 18 Installation Liquiline System CA80CR 417 (16.42) 530 (20.87) A0028159 Fig. 10: Liquiline System CA80 open version, dimensions in mm (inch) Endress+Hauser...
  • Page 19 Liquiline System CA80CR Installation 654 (25.74) A0028161 Fig. 11: Liquiline System CA80 with base, dimensions in mm (inch) Endress+Hauser...
  • Page 20 Installation Liquiline System CA80CR 5.1.2 Holder unit Mounting materials for securing the device to the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. a0021967 Fig. 13: Securing the holder unit on the housing a0021955 Fig.
  • Page 21 Liquiline System CA80CR Installation 5.1.3 Spacing required for mounting ≥ 330(12.99) a0021997 Fig. 15: Maximum opening angle a0021961 Fig. 14: Minimum spacing required for mounting. Engineering unit mm (in). Endress+Hauser...
  • Page 22 Installation Liquiline System CA80CR 5.1.4 Hooking the analyzer into the wall holder unit a0021982 Fig. 16: Hooking into the wall holder unit 1. Hook the analyzer into the wall holder unit. 2. Secure the two top parts of the wall holder unit with the screw supplied.
  • Page 23 Liquiline System CA80CR Installation 5.1.5 Base mounting a0023032 Fig. 17: Securing the base 1. Have two people lift the analyzer and place it on the base. Use the recessed grips. 2. Screw the base to the analyzer using the 6 screws provided.

  • Page 24: Liquiline System Ca80

    Installation Liquiline System CA80CR Foundation plan for version with base 624 (24.57) 530 (20.87) a0021043 Fig. 18: Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Endress+Hauser...
  • Page 25 Liquiline System CA80CR Installation 5.1.6 Mounting location Note the following when mounting the sampler: • Make sure that the wall has sufficient load-bearing capacity and is plumb. • Mount the sampler on a level surface (with additional base). • Protect the sampler from additional heating (e.g. from heaters).

  • Page 26: Collecting Vessel

    Installation Liquiline System CA80CR Hose connection diagram A0028070 Fig. 19: Single-channel device S1 Standard 1 Sample RB Reagent RB Collecting vessel RK Reagent RK Drain W1 Drain 2, 3, 4, 7 Syringe Cu Cell Photometer/measuring cell Cleaner Endress+Hauser...

  • Page 27: Post-Installation Check

    Liquiline System CA80CR Installation A0028070 Fig. 20: Two-channel device S1 Standard 1 Sample RB Reagent RB Collecting vessel RK Reagent RK Drain W1 Drain 2, 3, 4, 7 Syringe Cu Cell Photometer/measuring cell Cleaner Connect reagent RB to R1. Connect reagent RK to R2.

  • Page 28: Electrical Connection

    Electrical connection Liquiline System CA80CR Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.

  • Page 29: Connecting The Analyzer

    Liquiline System CA80CR Electrical connection 6.1.2 Remote operation via Ethernet/Web server/Modbus TCP/EtherNet/IP a0015876 Fig. 22: Modbus TCP and / or ethernet Connecting the analyzer NOTICE The device does not have a mains switch. ‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused plug socket, so that the device can be disconnected from the supply network.
  • Page 30 Electrical connection Liquiline System CA80CR 6.2.2 Cable types • Analog, signaling and transmission cables: e.g. LiYY 10 x 0.34 mm For devices with a 24 V power supply, the terminal cross-section must be at least 2.5 mm A current of up to 10A can flow in the case of a 24V power supply. For this reason pay attention to the voltage drop on the supply line.The voltage at the device terminals must be...
  • Page 31 Liquiline System CA80CR Electrical connection a0023128 Fig. 23: Terminal assignment Assignment: 100 to 120 V/200 to 240 V AC ±10 % Assignment: 24 V DC +15/-9 % Internal 24 V voltage Endress+Hauser...

  • Page 32: Connecting Sample Preparation

    Electrical connection Liquiline System CA80CR 6.2.4 Cable terminals Plug-in terminals for Memosens and RS485 connections a0012691 a0012692 a0012693 Fig. 24: Press the screwdriver against Fig. 25: Insert the cable until the limit Fig. 26: Remove the screwdriver (closes the clip (opens the terminal)
  • Page 33 Liquiline System CA80CR Electrical connection 4. Remove the protective cover in the upper right-hand corner. 5. Connect the valve to the following plug-in terminals: a0023101 Fig. 30: Connection Liquiline System CAT810, 100 to 120 V/200 to 240 V AC Are not used Secure the protective cover after connecting.
  • Page 34 Electrical connection Liquiline System CA80CR 6.3.2 Liquiline System CAT820 / CAT860 connection Only use terminated genuine cables. The cables must be shielded. Cable example (does not necessarily correspond to the original cable) a0023132 a0023133 a0013210 Fig. 32: Inserting the cable Fig.
  • Page 35 Liquiline System CA80CR Electrical connection 6. Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals.

  • Page 36: Connection Compartment In The Controller

    Electrical connection Liquiline System CA80CR Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 housing screws to open the connection compartment: BASE-E a0023129 Fig. 35: Basic module E Base-E Analyzer interface Dummy cover...
  • Page 37 Liquiline System CA80CR Electrical connection 6.4.1 E basic module 24 VDC Power a0016535 Fig. 36: E basic module Indicator LEDs SD card slot Voltage connection Slot for the display cable Alarm relay connection Service interface Power supply for digital fixed cable sensors...

  • Page 38: Connecting The Sensors

    Electrical connection Liquiline System CA80CR Connecting the sensors Only use terminated genuine cables. a0003350 Fig. 38: Example of Memosens data cable CYK10 Connecting the ferrules of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland under the E basic module.
  • Page 39 Liquiline System CA80CR Electrical connection 6.6.1 Optional modules Digital inputs and outputs DIO module a0019917 a0019836 Fig. 40: Module front Fig. 41: Wiring diagram Current inputs Module 2AI a0016184 a0015761 Fig. 42: Module front Fig. 43: Wiring diagram Endress+Hauser...
  • Page 40 Electrical connection Liquiline System CA80CR Current outputs Module 2AO Module 4AO – – – – – – a0016179 a0015759 a0016178 a0015760 Fig. 44: Module front Fig. 45: Wiring diagram Fig. 46: Module front Fig. 47: Wiring diagram Relays Module 2R...
  • Page 41 Liquiline System CA80CR Electrical connection Example: Connecting the compressed air cleaning unit 71072583 for CAS40D T2.0A CA80 230V AC / 50Hz a0021353 Fig. 52: Connecting the cleaning unit for CAS40D Endress+Hauser...
  • Page 42 Electrical connection Liquiline System CA80CR Example: Connecting the injector cleaning unit Chemoclean CYR10 CYR10 CA80 a0021354 Fig. 53: Connecting the injector cleaning unit CYR10 External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)

  • Page 43: Connecting Communication

    Liquiline System CA80CR Electrical connection Connecting communication 6.7.1 Module 485 a0016173 a0015762 Fig. 54: Bus connections on module 485 Fig. 55: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
  • Page 44 Electrical connection Liquiline System CA80CR DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON", the user settings for Ethernet addressing are saved and connec- tion settings programmed into the device at the factory are activated: IP address=192.168.1.212, subnet mask=255.255.255.0, gateway=0.0.0.0, DHCP=Off...

  • Page 45: Hardware Settings

    Liquiline System CA80CR Electrical connection LEDs on front of module Name Color Description Power Supply voltage is applied and module is initialized Bus failure not used System failure System failure Communication Sending or receiving Modbus message DIP switches on front of module...
  • Page 46 Electrical connection Liquiline System CA80CR ‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.  The internal terminating resistor is used. a0016306 Fig. 59: Structure of the internal terminating resistor External terminating resistor Here, leave the DIP switches on the module board in the "OFF"...

  • Page 47: Guaranteeing The Degree Of Protection

    Liquiline System CA80CR Electrical connection Guaranteeing the degree of protection Only the mechanical and electrical connections that are described in this manual, and are necessary for the required, designated application, may be established on the device supplied. ‣ Please play close attention when performing the work as degrees of protection individually...

  • Page 48: System Integration

    System integration Liquiline System CA80CR System integration Web server 7.1.1 Connection ‣ Connect the PC communication cable to the RJ45 port of module 485 or module ETH. a0016228 Fig. 62: Ethernet connection 7.1.2 Creating the data connection 1. Start your PC.

  • Page 49: Service Interface

    192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.

  • Page 50: Fieldbuses

    System integration Liquiline System CA80CR Additional information can be found in TI405C (FXA291) and CP010S (FieldCare) on the 7.2.2 Creating the data connection 1. Start Fieldcare. 2. Establish a connection to the Commubox. 3. To this end, for "Host PC" click "Add device" and select "CDI Communication FXA291".
  • Page 51 Liquiline System CA80CR System integration Further information on Modbus communication can be found on the product pages on the internet (→ SD01189C). 7.3.2 EtherNet/IP With the fieldbus module 485 or module ETH and the appropriate device version, you can communicate via EtherNet/IP.

  • Page 52: Operation Options

    Operation options Liquiline System CA80CR Operation options Overview 8.1.1 Display and operating elements Analyzer_CA80 Analyzer_CA80 09:11:05 04.05.2015 09:11:05 04.05.2015 Sp: Chromate Cr(VI) Sp: Chromate Cr(VI) 2.81 2.81 mg/l mg/l MODE DIAG HOLD MODE DIAG HOLD MENU MENU Navigator (jog/shuttle and press/hold func-...

  • Page 53: Access To The Operating Menu Via The Local Display

    Liquiline System CA80CR Operation options Access to the operating menu via the local display 8.2.1 Operation concept 2.81 mg/l 2.81 mg/l MODE DIAG HOLD HOLD a0027794-de a0023169-de Fig. 66: Pressing the soft key: selecting the menu directly Fig. 67: Turning the navigator: moving the cursor in the...

  • Page 54: Access To The Operating Menu Via The Web

    Operation options Liquiline System CA80CR 8.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...

  • Page 55: Configuration Options

    • 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) Configuration options 8.4.1 Display only • You can only read the values but cannot change them.
  • Page 56 Operation options Liquiline System CA80CR • Example: Menu/Operation/Display/Contrast 8.4.4 Actions • You trigger an action with the appropriate function. • You know that the item in question is an action if it is preceded by the following symbol: • Examples of typical actions include: –...
  • Page 57 Liquiline System CA80CR Operation options • Example: Menu/Setup/Basic setup analyzer/Device tag 8.4.6 Tables • Tables are needed to map mathematical functions. • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells.

  • Page 58: Commissioning

    Commissioning Liquiline System CA80CR Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 59: Configuring The Measuring Device

    Liquiline System CA80CR Commissioning Configuring the measuring device 9.4.1 Display settings Path: Menu/Operation Function Options Info Display Contrast 5 ... 95 % Adjust the screen settings to suit your working environ- ment. Factory setting Backlight="Automatic" 50 % The backlighting is switched off automatically after a short time if a button is not pressed.
  • Page 60 Commissioning Liquiline System CA80CR Path: Menu/Operation Function Options Info Signal type Options Select a source of data or an output as the signal type. • Source of data • Output Factory setting Source of data Source of data Options Select a binary-, current- or temperature input as the •...
  • Page 61 Liquiline System CA80CR Commissioning Path: Menu/Operation Function Options Info Current action for Read only Is only displayed if an action is currently running. Display in MM:SS Start measurement Starts a measurement immediately. Is only displayed if no measurement is currently run- ning.

  • Page 62: Filter (Ceramic)

    Commissioning Liquiline System CA80CR Path: Menu/Operation Function Options Info Confirm bottles inserted Bottle status Indicates the status of the bottles Cleaner Read only Standard 1 Read only Reagent 1 Read only RB = R1 (reagent 1) Reagent 2 Read only...
  • Page 63 Liquiline System CA80CR Commissioning 9.4.2 Basic setup analyzer Path: Menu/Setup/Basic setup analyzer Function Options Info Device tag Customized text, Select any name for your analyzer. Use the TAG name 32 characters for example. Factory setting Analyzer_serial number Set date Depends on the format...

  • Page 64: Display

    Commissioning Liquiline System CA80CR The table helps you locate the description in the specific section of the manual. Menu in Basic setup ana- Section Software path in main menu lyzer Extended setup Extended setup Setup/Analyzer/Extended setup Measurement Measurement Setup/Analyzer/Measurement Calibration...
  • Page 65 Liquiline System CA80CR Commissioning Furthermore, the screen also displays which action, or which step within an action, is being performed. In addition, the duration of the executed action is displayed. Graphic display (load curve) of the measured value Displays the channel and the current main measured value User-defined measuring screens You configure what values you want to display.

  • Page 66: Operation

    Commissioning Liquiline System CA80CR 9.5.4 Assignment views "Assignment views" appear as the last function in many sections of the menu, e.g. Channel assignment view. You can use this function to see which actuators or functions are connected to an analyzer channel or a sensor channel.

  • Page 67: Operation

    Liquiline System CA80CR Operation Operation 10.1 General settings 10.1.1 Basic settings Path: Menu/Setup/General settings Function Options Info Temperature unit Options • °C • °F • K Factory setting °C Current output range Options In accordance with Namur NE43, the linear range •...
  • Page 68 Operation Liquiline System CA80CR Path: Menu/Setup/General settings/Date/Time Function Options Info Set time Depends on the format Editing mode: hh (hour): 00 to 23 / 0 am to 12 pm mm (minutes): 00 to 59 ss (seconds): 00 to 59 Extended setup...
  • Page 69 Liquiline System CA80CR Operation Path: Menu/Setup/General settings/Hold settings Function Options Info Diagnostics menu Options Determine if, when the menu is called up, a hold status • Disabled should be issued at the current output. • Enabled Factory setting Disabled Calibration active...
  • Page 70 Operation Liquiline System CA80CR Path: Menu/Setup/General settings/Logbooks Function Options Info Event logbook Options All diagnostic messages are recorded • Off Ring buffer • Ring buffer If the memory is full, the latest entry automatically over- • Fill up buffer writes the oldest entry.
  • Page 71 Liquiline System CA80CR Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Measuring parameter Read only Plain-text information on the parameter that is being recorded Main value Read only Information on the main value and the unit. Unit Read only Logbook name...
  • Page 72 Operation Liquiline System CA80CR Path: Menu/Setup/General settings/Logbooks Function Options Info Scan time 00:00:01 ... 01:00:00 Minimum interval between two entries Format: HH:MM:SS Factory setting 00:01:00 Data logbook Options Ring buffer • Off If the memory is full, the latest entry automatically over- •...
  • Page 73 Liquiline System CA80CR Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Data logbook Options Ring buffer • Off If the memory is full, the latest entry automatically over- • Ring buffer writes the oldest entry. • Fill up buffer Fill up buffer If the memory is full, there is an overflow, i.e.
  • Page 74 Operation Liquiline System CA80CR If you selected "Fill up buffer", you can also choose whether you want to receive a diagnostic message in the event of memory overrun. Depending on the type of memory selected, you receive information about the memory space (for "Ring buffer") or the time remaining until memory overrun (for "Fill up buffer").
  • Page 75 Liquiline System CA80CR Operation Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options Info Cleaning program (for sen- Options Decide whether the diagnostic message should trigger a sors) • None cleaning program. • Cleaning 1 You can define the cleaning programs under: •...
  • Page 76 Operation Liquiline System CA80CR Modbus Path: Menu/Setup/General settings/Extended setup/Modbus Function Options Info Enable Options You can switch off Modbus communication at this point. • Off The software can then only be accessed via local opera- • On tion. Factory setting...
  • Page 77 Liquiline System CA80CR Operation Path: Menu/Setup/General settings/Extended setup/Ethernet Function Options Info DHCP Options The Dynamic Host Configuration Protocol (DHCP) makes • Off it possible to assign the network configuration to clients • On via a server. With DHCP, it is possible to automatically...
  • Page 78 Operation Liquiline System CA80CR 3. Select the desired update and select yes when the following question is displayed: The current firmware will be overwritten. After this the device will reboot. Do you want to proceed?  The firmware is loaded and the device is then started with the new firmware.
  • Page 79 Liquiline System CA80CR Operation 6. Select "OK" to confirm, or cancel the action and give the file a new name.  Your setup is stored on the SD card and you can upload it quickly to the device at a later date.

  • Page 80: Analyzer

    Operation Liquiline System CA80CR Activation code You require activation codes for: • Additional functions • Software upgrades If activation codes are available for your device, these codes are provided on the inner nameplate. The corresponding device functions are activated at the factory. You only require the codes if servicing the device.
  • Page 81 Liquiline System CA80CR Operation 10.2.1 Extended setup Path: Menu/Setup/Analyzer/Extended setup Function Options Info Measuring value Main value Options The main value also affects other display screens. Howe- • Cr(VI) ver it is only a factor. • CrO4 Factory setting Cr(VI)
  • Page 82 Operation Liquiline System CA80CR Path: Menu/Setup/Analyzer/Extended setup Function Options Info Control Options • Off • On Factory setting Bottle filling levels Start volume Cleaner 100 to 1000 ml Factory setting 500 ml Standard 1 100 to 1000 ml Factory setting...
  • Page 83 Liquiline System CA80CR Operation Path: Menu/Setup/Analyzer/Extended setup Function Options Info Standard 1 1 to 20 % Factory setting Reagent 1 1 ... 40 % RB = R1 (reagent 1) Factory setting Reagent 2 1 ... 40 % RK = R2 (reagent 2) Factory setting Diag.
  • Page 84 Operation Liquiline System CA80CR 10.2.2 Measurement Path: Menu/Setup/Analyzer/Measurement Function Options Info Start condition Options Immediate: • Immediate The analyzer immediately starts with the measurement • Date/time cycle once the system changes to the automatic mode • Continuous Date/time: The analyzer starts on the set date/time.
  • Page 85 Liquiline System CA80CR Operation Path: Menu/Setup/Analyzer/Calibration Function Options Info Date 01.01.1970 ... 07.02.2106 Factory setting DD.MM.YYYY Time 00:00:00 ... 23:59:59 Factory setting HH:MM:SS (24 h) Calibration interval 00-01 to 90-00 (DD-HH) For configuring the time interval of the calibra- tion/adjustment.

  • Page 86: Sample Preparation

    Operation Liquiline System CA80CR Path: Menu/Setup/Analyzer/Cleaning Function Options Info Cleaning interval 00-01 to 90-00 (DD-HH) For configuring the time interval for cleaning. Factory setting 02-00 Next cleaning Read only Mode = "Automatic" 10.3 Sample preparation The menu displayed depends on the connected sample preparation system. The menu item does not appear if a Liquiline System CA80 analyzer is connected without a collecting vessel.
  • Page 87 Liquiline System CA80CR Operation Path: Menu/Setup/Sample preparation Function Options Info Cleaning start condition Options Immediate: (CAT860) • Immediate Cleaning starts immediately. • Date/time Date/time: • Disabled Cleaning starts at the selected date/time. Disabled: Cleaning is not active. When Start condition Immediate or Date/time is selected:...
  • Page 88 Operation Liquiline System CA80CR Path: Menu/Setup/Sample preparation Function Options Info Cleaning interval 00:30 to 04:00 HH:MM Cleaning interval of the automatic compressed air clea- ning system Factory setting 02:00 Cleaning duration 10 to 60 s Cleaning duration of the automatic compressed air clea-...

  • Page 89: Current Inputs

    Liquiline System CA80CR Operation Path: Menu/Setup/Sample preparation Function Options Info Diag. code337 Read only Warning limit 01-00 to 99-00 (DD-HH) Factory setting 60-00 Reset settings Resets all settings specific to sample preparation All other settings are retained. If Installation type Pressurized pipe sampling is selected (with Liquiline System CAT810, for example):...

  • Page 90: Binary Inputs And Outputs

    Operation Liquiline System CA80CR Path: Menu/Setup/Inputs/Current input %0V x:y Function Options Info Mode Options Select the same current range as in the data source • Off (connected device). • 0 to 20 mA • 4 to 20 mA Factory setting...
  • Page 91 Liquiline System CA80CR Operation – switching between different calibration data records in the case of optical sensors – an external hold (for sensors) – a cleaning interval to be triggered (for sensors) – a PID controller to be switched on and off, e.g. via proximity switch –...
  • Page 92 Operation Liquiline System CA80CR 10.5.1 Application examples Chlorine control with feedforward control CA80 CCA250 Dig.in CA80 CCA250 Dig.out: PFM CA80 – CA80: DIO Dig.in: PFM Flow, e.g. Promag53 a0021466 Fig. 72: Example of chlorine control with feedforward control Connection of the inductive proximity switch of the CCA250 assembly to the digital input of the DIO module for...
  • Page 93 Liquiline System CA80CR Operation 1. Connect the proximity switch INS from assembly CCA250 to a digital input of the DIO module. Configure a controller in the software; for the "Controller Enable" function, select the binary input to which the proximity switch is connected. Leave the "Signal type" in the inputs menu at the factory setting "Static signal"...
  • Page 94 Operation Liquiline System CA80CR The cleaning trigger is transferred to another device via a binary output. This does not have its own connected cleaning unit, but its sensors are installed in the medium affected by cleaning the master and are set to hold by the trigger.
  • Page 95 Liquiline System CA80CR Operation Path: Menu/Setup/Inputs/Binary input x:y Function Options Info Meas. value format Options Specify the number of decimal places. • # • #.# • #.## • #.### Factory setting #.## Input mode Options Frequency • Frequency Display in Hz in the measuring menu •...
  • Page 96 Operation Liquiline System CA80CR Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Signal type Options Select the signal type. • Static signal Static signal • PFM Comparable to a relay: output of a diagnostic status or a Factory setting limit contactor Static signal You can output a measured value, e.g.
  • Page 97 Liquiline System CA80CR Operation Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Hold behavior Options Freeze • Freeze The device freezes the last value. • Fixed value Fixed value • None You define a fixed current value that is transmitted at Factory setting the output.

  • Page 98: Outputs

    Operation Liquiline System CA80CR Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Operating mode Options as assigned • as assigned With this selection, the diagnosis messages are trans- Function = "Diagnostics mes- • Namur M mitted over the binary output that you individually sage"...
  • Page 99 Liquiline System CA80CR Operation Path: Menu/Setup/Outputs/Current output x:y (slot:output number) Function Options Info Current output Options Use this function to activate and deactivate a variable • On being output at the current output • Off Factory setting Source of data...
  • Page 100 Operation Liquiline System CA80CR Measured valuedepending on theSource of data Source of data Measured value pH Glass Options • Raw value mV pH ISFET • pH • Temperature Options • Temperature • ORP mV • ORP % Oxygen (amp.) Options •...
  • Page 101 Liquiline System CA80CR Operation Measured valuedepending on theSource of data Source of data Measured value Controller 1 Options • Bipolar(only current outputs) Controller 2 • Unipolar+ • Unipolar- Mathematical functions All the mathematical functions can also be used as a data source and the calcula- ted value can be used as the measured value.
  • Page 102 Operation Liquiline System CA80CR Path: Menu/Setup/Outputs/Alarm relay or relay at channel no. Function Options Info Function Options The following functions depend on the option selected. • Off These versions are illustrated individually in the follo- • LimitSwitch wing section to provide a clearer understanding of the •...
  • Page 103 Liquiline System CA80CR Operation Function="Controller" Function Options Info Operating mode Options PWM=pulse width modulation • PWM PFM=pulse frequency modulation • PFM Factory setting Types of modulation: PWM (pulse width modulation): The duty cycle is varied with a period T (T=t ).
  • Page 104 Operation Liquiline System CA80CR Function="Controller" Function Options Info Actuator type Options Here you specify what part of the controller should • None power the relay. "Unipolar+" is the part of the manipula- • Unipolar- ted variable which the controller uses to increase the •...
  • Page 105 Liquiline System CA80CR Operation Function="Diagnostics" Function Options Info Operating mode Options as assigned • as assigned If this option is selected, the diagnostics messages which • Namur M you have individually assigned to the relay are output via • Namur S the relay.

  • Page 106: Additional Functions

    Operation Liquiline System CA80CR 10.6.3 Modbus RS485 and Modbus TCP Specify which process values should be output via Modbus RS485 communication or via Modbus TCP. In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol.
  • Page 107 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Source of data Options Specify the input or output which should be the source of • None data for the limit switch. • Connected sensors •...
  • Page 108 Operation Liquiline System CA80CR Measured valuedepending on theSource of data Source of data Measured value Options • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Options • Temperature • Turbidity g/l • Turbidity FNU Nitrate Options •...
  • Page 109 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Function Options Activating/deactivating the limit switch • On • Off Factory setting Operating mode Options Type of limit value monitoring: • Above limit check • Limit value overshoot or undershoot å 74 •...
  • Page 110 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Range lower value Settings Operating mode="In range check" or "Out of range check" Depends on the measured Range upper value value a0018081 Fig. 75: Monitoring outside (A) and inside (B) a range (without hysteresis and switch-on delay)
  • Page 111 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Start delay 0 to 9999 s Operating mode="In range check", "Out of range check","Above limit check" or "Below limit check" Factory setting Switch off delay...
  • Page 112 Operation Liquiline System CA80CR 10.7.2 Controller Controller structure in Laplace representation a0015007 Fig. 78: Block diagram of the controller structure Neutral zone Integral value Output limiting Derivative value   Gain (P-value) Damping time constant with = 0 to 1...
  • Page 113 Liquiline System CA80CR Operation Should it be possible to influence the measured variable (controlled variable) in one direction or in both directions? One-sided or two-sided controller, -->Controller type What should be the controlled variable (sensor, measured value)? -->Controlled variable Do you have a disturbance variable that should be active at the controller output? -->Disturbance variable...
  • Page 114 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Setup Level Options The Setup Level changes the number of parameters that • Standard can be configured. • Advanced If you choose "Standard" the other controller parameters are active nevertheless.
  • Page 115 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Effective direction Options In what direction should the controller influence the • Direct measured value? Controller type="PID 1-sided" • Reverse • The measured value should increase as a result of dosing (e.g.
  • Page 116 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Disturbance variable optional, activation code necessary With "flowing medium" (inline) controls, it can happen that the flow rate is non-constant. In some circumstances, strong fluctuations are possible. In the case of a settled control system in which the flow rate is suddenly halved, it is desirable that the dosed quantity from the controller is also directly halved.
  • Page 117 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Source of data Options Specify the input or output which should be the source of • Sensors data for the disturbance variable. • Current inputs • Fieldbus signals •...
  • Page 118 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info 0.1 to 999.9 s Time constant for anti-windup feedback The lower the value the greater the integrator inhibi- Factory setting tion. Exercise extreme caution when making changes.
  • Page 119 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Range of adjustment and Tolerance range about the setpoint that prevents minor factory setting oscillations about the setpoint if using two-sided control Process balance="Symmet- Depends on the "Source of loops.
  • Page 120 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Manual mode -100 ... 100 % Editable manipulated variable, which is output in the manual mode. Factory setting Y Actual output Read only Manipulated variable actually output: Input manually for "Control"...
  • Page 121 Liquiline System CA80CR Operation Standard cleaning Standard cleaning involves, for example, cleaning a sensor with compressed air, as in the case of the ion-selective sensor CAS40D (connection of cleaning unit for CAS40D  ä 41). Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean...
  • Page 122 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function Options Info Cleaning steps setup Table to create a time pro- You define a maximum of 30 program steps which gram should be performed one after the other. For each step enter the duration [s] and the state (0="off", 1="on") of...
  • Page 123 Liquiline System CA80CR Operation The hardware required for "Chemoclean Plus", such as control valves, pumps, compressed air supply, media etc., must be provided by the customer. Defining the cleaning cycle Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Cleaning cycle...
  • Page 124 Operation Liquiline System CA80CR Other settings and manual cleaning Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Start signal Options In addition to cyclic cleaning, you can also use an input • Bus signals signal to start event-controlled cleaning.
  • Page 125 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Mathematical functions/1 to 6/Mode/Difference Function Options Info Calculation Options On/off switch for the function • Off • On Factory setting The options depend on the Select the sensors and their measured variables that are sensors connected to be used as the minuend (Y1) or subtrahend (Y2).
  • Page 126 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Mathematical functions/1 to 6/Mode/Redundancy Function Options Info Deviation control Options You can monitor the redundancy. Specify an absolute • Off limit value that may not be exceeded. • On Factory setting Deviation limit Depends on the selected...
  • Page 127 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Degassed conductivity Function Options Info Calculation Options On/off switch for the function • Off • On Factory setting Cation conductivity Connected conductivity sen- "Cation conductivity" is the sensor downstream from the cation exchanger and upstream from the "degassing...
  • Page 128 Operation Liquiline System CA80CR Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Dual conductivity Function Options Info Cond. unit Options • Auto • μS/cm • mS/cm • S/cm • μS/m • mS/m • S/m Factory setting Auto Dual conductivity Read only View this value in a user-defined measuring screen or output the value via the current output.
  • Page 129 Liquiline System CA80CR Operation Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/pH calculation from conducti- vity Function Options Info Calculated pH Read only View this value in a user-defined measuring screen or output the value via the current output. Endress+Hauser...

  • Page 130: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics and troubleshooting If a diagnostics message occurs, the display alternates between the diagnostics message and the measured value in the measuring mode. The color of the display background changes to red if a diagnostics message for error category "F"...

  • Page 131: On Local Display

    Liquiline System CA80CR Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Implausible measured Inputs defective First perform tests and take measures as outlined in values "Process-specific errors" section Current output, incorrect Measuring input test: current value – Connect Memocheck Sim CYP03D to the input to No current output signal check whether the input is working properly.
  • Page 132 Diagnostics and troubleshooting Liquiline System CA80CR – S = Out of specification, the measuring point is being operated outside its specification Operation is still possible. However, you run the risk of increased wear, shorter operating life or lower accuracy levels. The cause of the problem is to be found outside the measuring point.
  • Page 133 Liquiline System CA80CR Diagnostics and troubleshooting Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options Info List of diagnostic messages Select the message to be changed. Only then can you make the settings for this message. Diag. code Read only Diagnostic message...

  • Page 134: Overview Of Diagnostic Information

    Diagnostics and troubleshooting Liquiline System CA80CR 11.6 Overview of diagnostic information 11.6.1 Device-specific, general diagnostic messages Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Selftest active Self-test active Hold active • Hold active, wait • Operating status with changed measured value output •...
  • Page 135 Liquiline System CA80CR Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Battery low Buffer battery of real time clock is low It is located on the backplane. The date and time are lost if the power is interrupted.
  • Page 136 Diagnostics and troubleshooting Liquiline System CA80CR Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Firmware failure Internal software error Update the software Replace backplane Contact the service department and quote the number displayed Factory reset Factory reset is performed Param.
  • Page 137 Liquiline System CA80CR Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Logbook at 80% Save the logbook to the SD card and then delete the logbook in the device Logbook full Set memory to ring memory...

  • Page 138: Pending Diagnostic Messages

    Diagnostics and troubleshooting Liquiline System CA80CR Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current ChemoClean Failsafe No feedback signal detected within the configu- red period. Check the application Check the wiring Extend the duration 11.6.2 Sensor-specific diagnostics messages see Operating Instructions "Memosens", BA01245C...
  • Page 139 Liquiline System CA80CR Diagnostics and troubleshooting Logbook Visible in Max. Can be Logbook Entries Can be entries disab- can be can be exported deleted deleted Operation logbook Configuration events (Yes) Diagnostics logbook Diagnostic events (Yes) Analyzer event logbook Analyzer events...
  • Page 140 Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics/Logbooks Function Options Info Delete all entries Action You can delete all the calibration logbook entries here. Configuration events Chronological list of the configuration events. Show Events are displayed Select a particular event to display more detailed infor- mation.
  • Page 141 Liquiline System CA80CR Diagnostics and troubleshooting – Using the context menu, you can also select both graphs simultaneously. This allows you to use the zoom function simultaneously on both graphs, for example. a0016688 Fig. 79: Two graphs displayed simultaneously. The top graph is "selected".
  • Page 142 Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics/Logbooks Function Options Info Select 2nd plot Choice of another data log- You can view a second logbook at the same time as the book current logbook. Delete all entries Action You can delete all the data logbook entries here.

  • Page 143: 11.10 System Information

    Liquiline System CA80CR Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Go to date User input Use this function to go directly to a specific time in the • Go to date list. In this way, you avoid having to scroll through all •...
  • Page 144 Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics/System information Function Options Info Orig. order code ext. Read only Complete order code for the original device, resulting from the product structure. Current order code ext. Customized text, Current code, taking into account changes to the hard- 64 characters ware.

  • Page 145: 11.11 Sensor Information

    Liquiline System CA80CR Diagnostics and troubleshooting Diagnostics/System information Function Options Info Depends on the sensors Read only This information is provided for every sensor available. connected • Description Specify the serial numbers and order codes when servi- • Serial number cing, for example.
  • Page 146 Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics/Simulation Function Options Info Current output x:y Simulation of an output current This menu appears once for each current output. Simulation Options If you simulate the value at the current output, this is • On indicated on the display by a simulation icon in front of •...

  • Page 147: 11.13 Systemtest

    Liquiline System CA80CR Diagnostics and troubleshooting 11.13 Systemtest Diagnostics/Systemtest Function Options Info Analyzer Photometer Cleaning factor Read only Raw value Read only Temperature Read only Power supply Read only Detailed list of power supply to instrument. • Digital Supply 1: 1.2V The actual values can vary without a malfunction •...

  • Page 148: 11.16 Firmware History

    Diagnostics and troubleshooting Liquiline System CA80CR Diagnostics/Operating time information Function Options Info Remaining operating Read only hours Set the relevant counter reading to zero with "Reset". 11.16 Firmware history Date Version Changes to the software Documentation: Edition 12/2015 01.05.04 Original software BA01575C/07/EN/01.15...

  • Page 149: Maintenance

    Liquiline System CA80CR Maintenance Maintenance WARNING Process pressure and temperature, contamination, electrical voltage Danger! Risk of serious or fatal injury! ‣ De-energize the device before opening it. ‣ Power can be supplied to switching contacts from separate circuits. De-energize these circuits before working on the terminals.
  • Page 150 Maintenance Liquiline System CA80CR NOTICE Prohibited cleaning agents Danger of damaging the housing surface or housing seal! ‣ For cleaning purposes, never use concentrated mineral acids or bases. ‣ Never use organic cleaners such as acetone, benzyl alcohol, methanol, methylene chloride, xylene or concentrated glycerol cleaner.

  • Page 151: Agent

    Liquiline System CA80CR Maintenance 12.1.4 Sample collector (optional) Cleaning interval: • Depends on the application; recommendation: every 3 months 1. Open the analyzer. 2. Press the soft key "MODE" and select "Manual mode". 3. Wait until all operations have stopped.

  • Page 152: Zero Point Calibration

    Maintenance Liquiline System CA80CR 6. Select "Confirm bottles removed". 7. Replace the bottles previously removed with fresh reagent, standard solution or cleaner.  Reagents must be prepared according to the instructions for mixing a reagent. 8. Reconnect the hoses to the liquid manager.

  • Page 153: Changing The Hose

    Liquiline System CA80CR Maintenance 12.4 Changing the hose Recommendation for the hose change interval: • NORPRENE, black Every 12 months • C-Flex, white, ID 1.6 mm Every 12 months • C-Flex, white, ID 3.2 mm if necessary (every 2 to 3 years) •...

  • Page 154: Changing The Syringes

    Maintenance Liquiline System CA80CR 2. Remove the used filter mats and replace them with new ones from the maintenance kit. 3. Reattach the fan screens. 4. Select "Menu/Operation/Maintenance/Operating time filter mats/Reset" 12.6 Changing the syringes Interval at which the dispensers need to be replaced: every 6 months •...

  • Page 155: Changing The Liquid Manager

    Liquiline System CA80CR Maintenance 15. Select "Reset operating hours counter". 16. Select "Menu/Operation/Maintenance/Bottle replacement/Bottle insertion/Bottle selection". 17. Select all the bottles and press "OK" to confirm. 18. Then select "Confirm bottles inserted". 19. The system must be calibrated after a replacement routine. Select "Menu/Setup/Manual operation/Determine calibration factor".
  • Page 156 Maintenance Liquiline System CA80CR 17. bottle tray back into the housing. 18. Connect the bottles to the appropriate covers and hoses. 19. Switch the analyzer back on. 20. Select "Menu/Operation/Maintenance/Bottle replacement/Bottle insertion/Bottle selection". 21. Select all the bottles and press "OK" to confirm.

  • Page 157: Decommissioning

    Liquiline System CA80CR Maintenance 12.8 Decommissioning If the analyzer has not been in operation for more than 5 days, it must be decommissioned to avoid any damage to the device. To do so, proceed as follows: 1. Open the analyzer.

  • Page 158: Repair

    Repair Liquiline System CA80CR Repair 13.1 Spare parts 111 117 128 a0023551 a0023552 a0023558 a0023560 Endress+Hauser...
  • Page 159 Liquiline System CA80CR Repair a0023563 a0023564 Item Kit CA80 Order number Kit CA8x: controller with display 71218395 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: wall holder unit 71218400 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: base of the housing 71218402 •...
  • Page 160 Repair Liquiline System CA80CR Item Kit CA80 Order number Kit CA8x: housing fan, complete 71218486 • Kit instructions, CA8x electronic parts Kit CA8x: carrier board cover 71218487 • Kit instructions, CA8x process engineering Kit CA8x: collecting vessel, beaker (10 pcs.) 71229918 •...

  • Page 161: Return

    The measuring device must be returned if repairs or a factory calibration are required, or if the wrong product has been ordered or delivered. According to legal regulations Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with the medium.

  • Page 162: Disposal

    Repair Liquiline System CA80CR 13.3 Disposal The product contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste. Please observe local regulations. The battery must be disposed of in accordance with local regulations governing the disposal of batteries.

  • Page 163: Accessories

    Liquiline System CA80CR Accessories Accessories The most important accessories that could be delivered at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. 14.1 Sample preparation Liquiline System CAT810 •...

  • Page 164: Maintenance Kit Cav800

    Accessories Liquiline System CA80CR 14.3 Maintenance kit CAV800 Maintenance kit CAV800 for CA80 for 1 year (CAV800 for 2 or 3 years can also be ordered) • Standard – Dispensers, 4 x 2.5 ml and 4 x 10 ml, including adapter –...

  • Page 165: Measuring Cable

    Liquiline System CA80CR Accessories 14.5 Measuring cable Measuring cable CYK81 • Unterminated cable for extending sensor cables (e.g. Memosens) • 2 x 2 cores, twisted with shielding and PVC sheath (2 x 2 x 0.5 mm + shielding) • Material sold by the meter, Order No.: 51502543 14.6...
  • Page 166 Accessories Liquiline System CA80CR 14.6.2 Enamel pH electrodes Ceramax CPS341D • Electrode with pH sensitive enamel • For the toughest requirements in terms of precision, pressure, temperature, sterility and durability • Order as per product structure (--> Online Configurator, www.endress.com/cps341d) •...
  • Page 167 Liquiline System CA80CR Accessories Tophit CPS441D • Sterilizable ISFET sensor with Memosens technology • For low-conductivity media, with liquid KCl electrolyte • Order as per product structure (--> Online Configurator, www.endress.com/cps441d) • Technical Information TI00352C/07/EN Tophit CPS491D • ISFET sensor with Memosens technology •...
  • Page 168 Accessories Liquiline System CA80CR 14.6.7 Conductive conductivity sensors Condumax CLS15D • Conductive conductivity sensor for pure water, ultrapure water and applications in hazardous areas • Order as per product structure (--> Online Configurator, www.endress.com/cls15d) • Technical Information TI00109C/07/EN Condumax CLS16D •...
  • Page 169 Liquiline System CA80CR Accessories • Technical Information TI01201C/07/EN 14.6.9 Chlorine sensors CCS142D • Membrane-covered amperometric sensor for free available chlorine • Memosens technology • Measuring range 0.01 to 20 mg/l • Order as per product structure (--> Online Configurator, www.endress.com/ccs142d) •...

  • Page 170: Additional Functionality

    Accessories Liquiline System CA80CR 14.7 Additional functionality 14.7.1 Hardware extension modules Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module AOR • 2 x relay, 2 x analog output 0/4 to 20 mA • Order No. 71111053 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module 2R • 2 x relay •...

  • Page 171: Software

    Liquiline System CA80CR Accessories Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module • Ethernet configuration • Extensible, with activation code on Modbus TCP or EtherNet/IP • Order No. 71272410 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: • Extension module ETH • Modbus TCP (+ Ethernet configuration) • Order No. 71279809 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: •...

  • Page 172: Other Accessories

    Accessories Liquiline System CA80CR 14.9 Other accessories SD card • Industrial Flash Drive, 1 GB • Order No. 71110815 Endress+Hauser...

  • Page 173: Technical Data

    Liquiline System CA80CR Technical data Technical data 15.1 Input 15.1.1 Measured variables Cr(VI), CrO [μg/l, ppb, mg/l, ppm] ₄ 15.1.2 Measuring range CA80CR-AAAF: 0.03 to 2.5 mg/l Cr(VI) CA80CR-AAAG: 0.2 to 5.0 mg/l Cr(VI) 15.1.3 Types of input • 1 or 2 measuring channels (main parameter analyzer) •...

  • Page 174: Output

    Technical data Liquiline System CA80CR Cable length Max. 100 m (330 ft) 15.2 Output 15.2.1 Output signal Depending on version: • 2 x 0/4 to 20 mA, active, potentially isolated • 4 x 0/4 to 20 mA, active, potentially isolated •...

  • Page 175: Current Outputs, Active

    Liquiline System CA80CR Technical data 15.2.2 Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 • In measuring range 0 to 20 mA: Error current from 0 to 23 mA • In measuring range 4 to 20 mA: Error current from 2.4 to 23 mA •...

  • Page 176: Relay Outputs

    Technical data Liquiline System CA80CR 15.4 Relay outputs 15.4.1 Electrical specification Relay types • 1 single-pin changeover contact (alarm relay) • 2 or 4 single-pin changeover contacts (optional with extension modules) Relay switching capacity Basic module (alarm relay) Switching voltage Load (max.)

  • Page 177: Protocol-Specific Data

    Liquiline System CA80CR Technical data 15.5 Protocol-specific data 15.5.1 Modbus RS485 Protocol RTU / ASCII Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status)

  • Page 178: Power Supply

    Technical data Liquiline System CA80CR 15.5.4 EtherNet/IP Protocol EtherNet/IP ODVA certification Device profile Generic device (product type: 0x2B) Manufacturer ID 0x049E Device type identification 0x109F Polarity Auto-MIDI-X Connections (max.) Explicit message Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI...
  • Page 179 Liquiline System CA80CR Technical data 15.6.2 Fieldbus connection Supply voltage: not applicable 15.6.3 Power consumption 24 V version: • 24 V DC 105 W 15.6.4 Fuse 5 x 20 mm 10 A/250 V 15.6.5 Cable entries • 4 x bores for M16, G3/8, NPT3/8", Memosens connection •...

  • Page 180: Performance Characteristics

    Technical data Liquiline System CA80CR 15.7 Performance characteristics 15.7.1 Measured error CA80CR-AAAF: 0.03 to 2.5 mg/l Cr(VI) +/- 2 % of end of measuring range CA80CR-AAAG: 0.2 to 5.0 mg/l Cr(VI) +/- 2 % of end of measuring range 15.7.2 Maximum measured error Sensor inputs -->...

  • Page 181: Environment

    Liquiline System CA80CR Technical data 15.7.10 Cleaning interval 1 to 90 days, depending on the application and ambient conditions 15.7.11 Maintenance interval Every 3 - 6 months, depending on the application 15.7.12 Servicing requirements • Weekly: visual inspection • Quarterly: 1 hour 15.8...

  • Page 182: Process

    Technical data Liquiline System CA80CR 15.9 Process 15.9.1 Sample temperature 4 to 40 °C (40 to 104 °F) 15.9.2 Consistency of the sample low solids content, watery and homogenized 15.9.3 Sample supply Unpressurized 15.10 Mechanical construction 15.10.1 Dimensions see "Installation" section 15.10.2 Weight...
  • Page 183 Liquiline System CA80CR Technical data Parts in contact with medium Syringes Plastic PP and elastomer TPE Liquid manager Plastic PP and elastomer FKM Hoses C-Flex, NORPRENE Cell • Outer material • PP-GF30 • Optical window • Glass • Molded seal •...
  • Page 184 Liquiline System CA80CR Index Chemoclean ......121 Chemoclean Plus..... . 121 Accessories Cycle .
  • Page 185 Liquiline System CA80CR Designated use ......8 Data administration ....77 Device behavior .
  • Page 186 Liquiline System CA80CR IT security ....... . 9 Nameplate ......16 Language.
  • Page 187 Liquiline System CA80CR Cleaning......105 Soft key ....... . . 64 Controller.
  • Page 188 www.addresses.endress.com...

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