Endress+Hauser Liquiline CA80SI Operating Instructions Manual
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Endress+Hauser Liquiline CA80SI Operating Instructions Manual

Colorimetric analyzer for silica
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BA01650C/07/EN/01.18
71405419
2018-11-21
Valid as of version
01.06.06
Products
Operating Instructions
Liquiline System CA80SI
Colorimetric analyzer for silica
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline CA80SI

  • Page 1 Products Solutions Services BA01650C/07/EN/01.18 71405419 2018-11-21 Valid as of version 01.06.06 Operating Instructions Liquiline System CA80SI Colorimetric analyzer for silica...

  • Page 3: Table Of Contents

    13.5 Replacing filter mats ....134 13.6 Replacing the dispensers ....134 13.7 Replacing the magnetic stir bar ..Endress+Hauser...
  • Page 4 16.10 Mechanical construction ....156 Index ....... . . 158 Endress+Hauser...

  • Page 5: About This Document

    Additional information, tips Permitted or recommended Not permitted or not recommended Reference to device documentation Reference to page Reference to graphic  Result of a step Symbols on the device Symbol Meaning Reference to device documentation Caution: Hazardous voltage Endress+Hauser...

  • Page 6: Documentation

    – Modbus, SD01189C – Web server, SD01190C – EtherNet/IP, SD01293C • Documentation on other devices in the Liquiline platform: – Liquiline CM44xR (DIN rail device) – Liquiline System CAT8x0 (sample preparation) – Liquistation CSFxx (sampler) – Liquiport CSP44 (sampler) Endress+Hauser...

  • Page 7: Basic Safety Instructions

    Before commissioning the entire measuring point: 1. Verify that all connections are correct. 2. Ensure that electrical cables and hose connections are undamaged. 3. Do not operate damaged products, and protect them against unintentional operation. 4. Label damaged products as defective. Endress+Hauser...
  • Page 8 Wipe up any spilt reagent with a disposable tissue and rinse with clear water. Then dry the cleaned areas with a cloth. CAUTION Risk of injury from door stop mechanism ‣ Always open the door fully to ensure the door stop engages properly. Endress+Hauser...

  • Page 9: Product Safety

    Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Endress+Hauser...

  • Page 10: Product Description

    Sample channel switching (2-channel version) Valve manifold Dispensers Reagent bottle Bottle tray Peristaltic pump for dosing the standard Cover (in front of overflow cuvette and photometer) A0036004  2 Example of Liquiline System CA80SI: sample channel switching, 6-channel version Sensor-actuator-distributor Panel Sample inlets Endress+Hauser...

  • Page 11: Measuring System

    Sample outlet Sample outlet Flow sensor Filter Filter Flow controller Flow controller Pressure relief valve Pressure relief valve SPx Sample inlet SPx Sample inlet Endress+Hauser...

  • Page 12: Equipment Architecture

    Sampling point SP1 is assigned to analyzer measuring channel 1. – "CH1: 1:1 pH glass" shown on the display for sensors means: Channel 1 (CH1) is slot 1 (basic module) : port 1 (input 1) and a pH glass sensor is connected here. Endress+Hauser...
  • Page 13 • 2DS module (2 sensor inputs) • 2AO module (2 current outputs) • 4R module (4 relays) Slot BASE-E Slot 4 Port 1 Pin 41 A0025105  6 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay Endress+Hauser...

  • Page 14: Incoming Acceptance And Product

    • Input and output values • Measuring range • Activation codes • Safety information and warnings • Certificate information • Approvals as per version ordered ‣ Compare the information on the nameplate with the order. 4.2.2 Product identification Product page www.endress.com/ca80si Endress+Hauser...

  • Page 15: Scope Of Delivery

    4. Enter the order code from the nameplate into the search field. Then select Show details.  Details of each feature (selected option) of the order code are displayed. 4.2.3 Manufacturer address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen Scope of delivery Scope of delivery •...

  • Page 16: Certificates And Approvals

    The product meets the requirements as per "CLASS 2252 06 - Process Control Equipment" and "CLASS 2252 86 - Process Control Equipment". It is tested to Canada and USA standards: CAN/CSA-C22.2 No. 61010-1-12 UL Std. No. 61010-1 (3 Edition). Endress+Hauser...

  • Page 17: Installation

    • Mounted on a base 6.1.1 Dimensions 463 (18.23) 530 (20.87) A0028820  7 Liquiline System CA80 closed version, dimensions in mm (in) 417 (16.42) 530 (20.87) A0030419  8 Liquiline System CA80 open version, dimensions in mm (in) Endress+Hauser...
  • Page 18 Liquiline System CA80 with base, dimensions in mm (in) (1.61) (2.20) A0036334  10 CA80SI 1-/2-channel version: Filter (left), pressure-reducing valve (right), dimensions in mm (in) 40 (1.57) 50 (1.97) A0036665  11 Dimensions of angle bracket for filter Fasteners (2 x M5) Endress+Hauser...
  • Page 19 7. Make sure air can circulate freely at the front of the housing. 8. Open analyzers (i.e.  analyzers that are supplied without a door) may only be erected in closed areas or in a protective cabinet or similar facility. Endress+Hauser...

  • Page 20: Mounting The Analyzer On A Wall

    The mounting materials required to secure the device to the wall are not supplied. ‣ The mounting materials to secure the device to the wall (screws, wall plugs) must be provided by the customer onsite. Endress+Hauser...

  • Page 21: Installing Version With Analyzer Stand

    2. Secure the two top parts of the wall holder unit with the screw supplied. Installing version with analyzer stand CAUTION Incorrect installation can cause injury and damage the device ‣ If using the version with analyzer stand, make sure that the analyzer stand is secured to the floor. Endress+Hauser...

  • Page 22: 2-Channel Version: Installing Pressure Relief Valve And Filter

    2. With 2 people, lift the analyzer and fit it on the base. Use the recessed grips. 3. Secure the base to the analyzer using the 6 screws supplied. 1-/2-channel version: Installing pressure relief valve and filter Dimensions of pressure relief valve and filter Endress+Hauser...
  • Page 23 1. Cut hose piece (polyurethane hose) to the required length (< 0.5 m (1.64 ft)). 2. Mount pressure relief valve in angle bracket: Unscrew coupling nut, guide pressure relief valve through round opening, screw coupling nut back on. 3. Attach the hose piece to the push-in connector of the pressure relief valve. Endress+Hauser...

  • Page 24: 6-Channel Version: Installing Panel With Pressure Relief Valves And Filters

    4-/6-channel version: Installing panel with pressure relief valves and filters Mounting materials are not supplied. ‣ The mounting materials must be provided by the customer onsite. Panel dimensions A0036340  24 Panel with pressure relief valves and filters Endress+Hauser...

  • Page 25: 6-Channel Version: Installing Panel With Sample Channel Switching

    D + H < 3m (9.84 ) A0036667  26 Permitted installation area, engineering unit m (ft) 4-/6-channel version: Installing panel with sample channel switching Mounting materials are not supplied. ‣ The mounting materials must be provided by the customer onsite. Panel dimensions Endress+Hauser...

  • Page 26: Post-Installation Check

    Installation Liquiline System CA80SI A0036341  27 Panel with sample channel switching Post-installation check After mounting, check all the connections to ensure they are secure. Endress+Hauser...

  • Page 27: Electrical Connection

    1. Remove the bottle tray: Lift up the recessed grip slightly and pull it towards the front. 2. Remove all liquid-bearing sample lines. 3. Release the six screws on the carrier board using a Torx screwdriver (T25). 4. Fold out the carrier board towards the front and remove. Endress+Hauser...
  • Page 28 10. Use the 6 screws to secure the electronics compartment cover after connecting. 11. Use the 6 screws to secure the carrier plate after connecting. 12. Tighten the cable glands on the bottom of the device to secure the cables. Endress+Hauser...

  • Page 29: Connecting The Sensors And Additional Modules

    (1). A0030429 Screws of electronics compartment cover BASE-E A0028935  28 Connection compartment in the controller housing Base module E Analyzer interface Dummy cover Module cover Base module E 24 VDC Power A0016535  29 Base module E Endress+Hauser...
  • Page 30 2. Guide the sensor connecting cable from below through the cable gland on the inner rear panel of the device and feed it up into the electronics compartment. 3. Establish the connection as per →  31,  30. Endress+Hauser...
  • Page 31 If additional shields are required, connect them with PE centrally in the control cabinet via terminal blocks supplied by the customer. Digital inputs and outputs DIO module – – – – – –  34 Wiring  33 Module diagram Endress+Hauser...
  • Page 32 Electrical connection Liquiline System CA80SI Current inputs Module 2AI – –  35 Module  36 Wiring diagram Current outputs – – – – – –  38 Wiring  39 Module  40 Wiring  37 Module diagram diagram Endress+Hauser...
  • Page 33 CM44x/CM44xR/ CM44P A0028598  45 Connecting the CYR10 injector cleaning unit External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi) Backflow valve (to be provided by the customer) Endress+Hauser...
  • Page 34 • On = Transmission rate 100 MBit/s Power Supply voltage is applied and module is initialized Bus failure Bus failure System failure Device error Communication Modbus message sent or received Bus termination • Off = No termination • On = Termination is used Endress+Hauser...
  • Page 35 RJ45 10/100 • Off = Transmission rate 10 MBit/s • On = Transmission rate 100 MBit/s Power Supply voltage is applied and module is initialized Bus failure Not used System failure Device error Communication Modbus message sent or received Endress+Hauser...

  • Page 36: Hardware Settings

    Leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the external termination to terminals 81 and 82 on the front of module 485 for 5‐V power supply.  The external termination is used. Endress+Hauser...

  • Page 37: Ensuring The Degree Of Protection

    The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual. ‣ Put the device into operation only if you can answer yes to all the following questions. Endress+Hauser...
  • Page 38 Are the cables routed without loops and cross-overs? ‣ Are the signal cables correctly connected as per the wiring diagram? ‣ Are all plug-in terminals securely engaged? ‣ Are all the connection wires securely positioned in the cable terminals? Endress+Hauser...

  • Page 39: System Integration

     The system takes a few moments to establish the connection and then the CM44 web server starts. You might be asked for a password. The factory setting is "admin" for the user name and "admin" for the password. Endress+Hauser...

  • Page 40: Service Interface

    12. Enter the following address(es) to download logbooks:  192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (→ www.endress.com/ms20) 8.1.3 Operation The menu structure of the web server corresponds to the onsite operation.

  • Page 41: Fieldbuses

    ASCII on the device. ‣ Connect the Modbus data cable to the terminals of the fieldbus module (RS 485) or to the RJ45 (TCP) port as described. For detailed information on "Modbus communication", see product pages on the internet (→ SD01189C). Endress+Hauser...
  • Page 42 With the fieldbus module 485 or the ETH module and the appropriate device version, you can communicate via EtherNet/IP. ‣ Connect the EtherNet/IP data cable to the RJ45 socket of module 485 or ETH. For detailed information on "EtherNet/IP communication", see product pages on the internet (→ SD01293C). Endress+Hauser...

  • Page 43: Operation Options

     The keys are locked. No more entries can be made. In the soft key bar, you will see the symbol. The password is 0000 when the device is delivered from the factory. Make sure to note down any changes to the password, as otherwise you will not be able to unlock the keypad yourself. Endress+Hauser...
  • Page 44 • You know that the item in question is an action if it is preceded by the following symbol: • Examples of typical actions include: – Deleting log entries – Saving or loading configurations – Triggering cleaning programs • Example: Menu/Setup/Analyzer/Manual operation Endress+Hauser...
  • Page 45 • You can add lines to the table ( INSERT) or delete lines from the table ( DEL). • Afterwards, you save the table ( SAVE). • You can also cancel your entries any time using the  soft key. • Example: Menu/Setup/Inputs/pH/Medium comp. Endress+Hauser...

  • Page 46: Commissioning

    9. Place the magnetic stir bar in the measuring chamber of the cuvette. 10. Switch on measuring device. 11. Perform basic configuration of measuring device. 12. Configure the sample flow. 13. Connect reagents and standard. 14. Start the measurement. 15. Attach cover in front of cuvette assembly. Endress+Hauser...
  • Page 47 ID 13 mm PVC, Point de prélèvement / Drain / Ablauf / Évacuation / Magnetic stirrer / Magnetrührer / Agitateur magnétique / Syringes / Spritzen / Seringues / 1, 2, A0036787  61 Hose connection diagram for 1-/2-channel version Endress+Hauser...
  • Page 48 2. Attach sample hose "D" to the outlet of the sample channel switching and secure using a PG coupling with the appropriate clamping unit. 4-/6-channel version ‣ Attach sample outlet hose "D" to the outlet of the panel with the sample channel switching. Endress+Hauser...
  • Page 49 2. Using the SPx sample inlet hoses, connect the channels of the panel with the sample channel switching to the pressure relief valves of the panel. Keep the length of hose between the pressure relief valves and the panel with the sample channel switching as short as possible: max. 1 m (3.28 ft). Endress+Hauser...

  • Page 50: Switching On The Measuring Device

    5. To return to the measuring mode: press the soft key for ESC for at least one second.  Your analyzer now works with your basic settings. The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved. Endress+Hauser...

  • Page 51: Function Check

    ‣ Put the device into operation only if you can answer yes to all the following questions. Instrument status and specifications ‣ Are the hoses free from damage on the outside? Endress+Hauser...
  • Page 52 4. If necessary, adjust the sequence of sample channels under Menu/Setup/Analyzer/ Measurement/Measuring interval/Sequence of measurements. 5. Start automatic mode: Press the MODE soft key and select Start automatic mode .  The display shows Current mode- Automatic. ‣ Re-attach the cover in front of the cuvette assembly. Endress+Hauser...

  • Page 53: Operation

    Month (two-digit): 01 to 12 Year (four-digit): 1970 to 2106 Set time Depends on the format Editing mode: hh (hour): 00 to 23 / 0 am to 12 pm mm (minutes): 00 to 59 ss (seconds): 00 to 59 Endress+Hauser...
  • Page 54 • Operator events • Diagnostic events You define how the logbooks should store the data. In addition, you can also define individual data logbooks for sensors. 1. Assign the logbook name. 2. Select the measured value to be recorded. Endress+Hauser...
  • Page 55 Factory setting Analyzer data logbooks For analyzer measured data The entry is made automatically on completion of the measurement. A setting does not need to be made. The logbook is activated automatically. SP1 is assigned to data logbook SP1. Endress+Hauser...
  • Page 56 • Fieldbus signals • Fieldbus signals • Mathematical functions • Binary input signals Factory setting • Mathematical functions None Measured value Selection You can record different measured values depend on Source of data depending on the data source. Factory setting None Endress+Hauser...
  • Page 57 ‣ Overflow warnings Selection Decide whether you want to receive a • Off diagnostic message if the fill buffer of the Data logbook = • On relevant logbook overflows. Fill up buffer Factory setting Endress+Hauser...
  • Page 58  Additional display: Log time left. 4. Only for Fill up buffer: Choose Overflow warning: On or Off.  On: The device displays a diagnostic message in the event of memory overflow. 5. Submenu Line plotter: Specify the type of graphic representation. Endress+Hauser...
  • Page 59 You can define the cleaning programs under: • Cleaning 2 Menu/Setup/Additional functions/Cleaning. • Cleaning 3 • Cleaning 4 Factory setting None Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem. Endress+Hauser...
  • Page 60 0 to 999 s If no data transmission takes place for longer than the time set, this is an indicator that Factory setting communication has been interrupted. After this time, input values received via the Modbus are considered to be invalid. Endress+Hauser...
  • Page 61 Enter new user password Free text Assign any name to the new user. Confirm new user Free text password Select a password for the user. Change user password Free text Confirm password.  You can now change the password at any time. Endress+Hauser...
  • Page 62 EtherNetIP Port 44818 Read only A port is a part of an address which assigns data segments to a network protocol. Endress+Hauser...
  • Page 63 5. Use OK to confirm or cancel and assign a new file name.  Your setup is stored on the SD card and you can upload it quickly to the device at a later date. Loading the setup When you load a setup, the current configuration is overwritten. Endress+Hauser...
  • Page 64 You only require the codes if servicing the device. 1. Enter activation code: Menu/Setup/General settings/Extended setup/Data management/Activation code. 2. Confirm your entry.  The new hardware or software function is activated and can be configured. Endress+Hauser...

  • Page 65: Analyzer

    Info Mode Read only Manual, automatic or fieldbus ‣ Device tag Customized text, Select any name for your analyzer. Use the 32 characters TAG name for example. Factory setting Analyzer_serial number Meas. param Read only Measuring range Read only Endress+Hauser...
  • Page 66 Warning limit Remaining Read only operating time Dispenser 1 Selection Dispenser 2, 1 to 90 (d) Dispenser 3, Factory setting 28 d Diag. code 733 Read only Alarm limit Remaining Selection operating time 1 to 60 (d) Factory setting Endress+Hauser...
  • Page 67 Read only Alarm limits Standard S1 Selection 1 to 20 % Factory setting Reagent RB Selection 1 to 40 % Factory setting Reagent RK Selection 1 to 40 % Factory setting Reagent RN Selection 1 to 40 % Factory setting Endress+Hauser...
  • Page 68 For configuring the time interval of the measurement If the start condition selected is Date/time Date 01.01.1970 to 07.02.2106 Factory setting DD.MM.YYYY Time 00:00:00 to 23:59:59 Factory setting HH:MM:SS (24 h) Measuring interval Factory setting For configuring the time interval of the measurement Endress+Hauser...
  • Page 69 Factory setting For configuring the time interval of the 02-00 calibration/adjustment. Next calibration Read only Mode = Automatic Zero point Read only Calibration factor Read only Relationship of the measured concentration to the pre-specified concentration of the calibration standard. Endress+Hauser...

  • Page 70: Current Inputs

    Input mode = Parameter Unit of measure Customized text, 16 You cannot choose the unit from a list. If you characters want to use a unit, you must enter it here as Input mode = Parameter customized text. Endress+Hauser...

  • Page 71: Binary Inputs And Outputs

    – diagnostic states, point level switches, "Active measurement" system state, "Sample required" information or similar states transmitted statically (similar to a relay) – the dynamic transmission (comparable to a non-wearing "analog output") of PFM signals, e.g. to control dosing pumps Endress+Hauser...
  • Page 72 6. Input mode: select the corresponding measured value (Flow rate).  You can now use the input you have just configured as the disturbance variable for your controller An activation code, Order No. 71211288, is necessary for the "feedforward control" function. Endress+Hauser...
  • Page 73 Interrupting the operation via an external signal You can temporarily interrupt the automatic operation of the analyzer via an external signal at the "DIO" module. This can be useful if no sample is available in your process at certain times, e.g. during a cleaning phase. Endress+Hauser...
  • Page 74 If necessary, connect the signal Measurement active to a binary output to identify when the measurement actually begins. If you do not want any more measurements after the end of the first measurement, you have to deactivate the Signal for process access while the measurement is still running. Endress+Hauser...
  • Page 75 Binary output Selection Signal type Selection Static signal Function Selection Analyzer Assignments Selection Here select which binary outputs output the Measurement active SP1 system status for a measurement currently Function = Analyzer running. x:y = slot no. : input number Endress+Hauser...
  • Page 76 Here select which binary outputs output the Sample required SP1 system status for a measurement currently Function = Analyzer running. x:y = slot no. : input number 5.  The output signal level High indicates that sample is required. Endress+Hauser...
  • Page 77 If the value is too large, on the other hand, the resolution for small frequencies will be relatively inexact. ‣ Meas. value format Selection Specify the number of decimal places. • # • #.# • #.## • #.### Factory setting #.## Endress+Hauser...
  • Page 78 , a limit switch or the status of an active Static signal measurement You can output a measured value, e. g. the chlorine value or the manipulated variable of a controller. It functions as a "wear-free" switching contact that can be used to activate a dosing pump, for example. Endress+Hauser...
  • Page 79 Maximum frequency of the PFM output signal Is to equal the maximum possible upper limit of Factory setting the measuring range. 1000.00 Hz ‣ Meas. value format Selection Specify the number of decimal places. • # • #.# • #.## • #.### Factory setting #.## Endress+Hauser...

  • Page 80: Signal Outputs

    11.5 Signal outputs 11.5.1 Current outputs Liquiline System CA80 has two analog current outputs by default. You can configure additional current outputs with extension modules. Setting the current output range ‣ Menu/Setup/General settings: select 0..20 mA or 4..20 mA. Endress+Hauser...
  • Page 81 = slot: output number Measured value depending on the Source of data Source of data Measured value Selection Main value pH Glass Selection • Raw value mV pH ISFET • pH • Temperature Selection • Temperature • ORP mV • ORP % Endress+Hauser...
  • Page 82 (only for current outputs) Controller 2 • Unipolar+ Temperature 1 ... 3 • Unipolar- Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value. Endress+Hauser...
  • Page 83 Limit switch 1 ... 8 relay is to be output. Factory setting The limit switches are configured in the menu: None Setup/Additional functions/Limit switches.  Use the softkeys ALL and NONE to select or deselect all the limit switches in one go. Endress+Hauser...
  • Page 84 ) are output and the interval between the pulses varies (t ). At a maximum frequency, t y = f / f = T / T 20 % 100 % 50 % 1 "High" 0 "Low"  66 Typical application: dosing pump Endress+Hauser...
  • Page 85 • Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior (device-specific messages) • Menu/Setup/Inputs/<Sensor>/Extended setup/Diagnostics settings/Diag. behavior (sensor-specific messages) Before being able to assign the relay output to a special message in Diag. behavior you must first configure Outputs/Relay x:y or /Alarm relay/Function = Diagnostics . Endress+Hauser...
  • Page 86 • None to whether a measurement is active on the Function = Analyzer • Sample required SP1 selected measuring channel or an action is • Measurement active SP1 started that requires sample (measurement, calibration or cleaning). Factory setting None Endress+Hauser...
  • Page 87 Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes" the measured value. Further information on "Modbus" can be found in the Guideline for Communication via Modbus, SD01189C 11.5.5 EtherNet/IP Specify which process values should be output via EtherNet/IP communication. Endress+Hauser...

  • Page 88: Additional Functions

    Select the measured value, see the following Depends on: table. Source of data Measured value depending on the Source of data Source of data Measured value Selection Main value pH Glass Selection • Raw value mV pH ISFET • pH • Temperature Endress+Hauser...
  • Page 89 • Turbidity Formazine (only TU) • Turbidity solid (only TU) Nitrate Selection • Temperature • NO3 • NO3-N Ultrasonic interface Selection • Temperature • Interface • Turbidity Selection • Temperature • SAC • Transm. • Absorption • COD • BOD Endress+Hauser...
  • Page 90 + Hysteresis) and the start delay (Start delay) has elapsed. • If the measured values are decreasing, the relay contact is reset when the off-value is undershot (Limit value - Hysteresis) and following the drop-out delay (Switch off delay). Endress+Hauser...
  • Page 91 Hysteresis taking the example of limit value overshoot Limit value Alarm range Hysteresis range An event is generated Start delay 0 to 9999 s Synonyms: pick-up and drop-out delay Operating mode ≠ Change Factory setting rate Switch off delay Operating mode ≠ Change rate Endress+Hauser...
  • Page 92 The neutral zone is used to suppress control deviations (e) that are too small. The control deviation thus filtered is now fed to the actual PID controller which divides into 3 parts based on the P (proportional), I (integral) and D (derivative) values (top-down). The Endress+Hauser...
  • Page 93 – Unipolar-: assign this setting to the output for an actuator which can decrease the measured value. – Bipolar: select this setting if you want to output the manipulated variable via one current output only (split range). • (8) Configure the outputs and switch on the controller. Endress+Hauser...
  • Page 94  A mixture of both process types can often be found in practice: the semi‐batch process. Depending on the ratio between the flow and the container volume, this arrangement behaves either like a batch process or an in-line process. Endress+Hauser...
  • Page 95 On the other hand, the manipulated variable is negative if the process value should be decreased. The value for x is greater than the set point w. +100 % x < w x > w -100 %  72 Relationship y = (w-x)/X Endress+Hauser...
  • Page 96 Specify the target value for the controlled factory setting depending variable. on the Source of data 0.0 to 999.9 s Time constant for the set point damping filter Setup Level = Advanced Factory setting 2.0 s  Disturbance variable optional, activation code necessary Endress+Hauser...
  • Page 97 ‣ Source of data Selection Specify the input which should be the source • None of data for the disturbance variable. • Sensor inputs • Current inputs • Fieldbus signals • Binary inputs • Mathematical functions Factory setting None Endress+Hauser...
  • Page 98 The integral action time is the time needed in a step-function response to achieve a change in the manipulated variable - as a result of the I effect - which has the same magnitude as the P-value. e = control deviation, e=w‐x (set point controlled variable) Endress+Hauser...
  • Page 99 Range of adjustment and for x < w (controlled variable < set point) factory setting depending Process balance = on the Source of data Asymmetric XN High for x > w (controlled variable > set point) Process balance = Asymmetric Endress+Hauser...
  • Page 100 If a cleaning system is connected, switch it off before removing a sensor from the medium. ‣ If you wish to check the cleaning function and have therefore not switched off the cleaning system, wear protective clothing, goggles and gloves or take other appropriate measures. Endress+Hauser...
  • Page 101 0 to 900 s Cleaning duration Factory setting Prerinse time 0 to 900 s The cleaning duration, pre-rinse and post-rinse times and the interval depend on the process Factory setting Postrinse time and sensor. Determine the variables empirically or based on experience. Endress+Hauser...
  • Page 102 Here there are two states: 0 (= "off" or "closed") and 1 (= "on" or "open"). The hardware required for "Chemoclean Plus", such as control valves, pumps, compressed air supply, media supply etc., must be provided by the customer. Endress+Hauser...
  • Page 103 Shows an overview of the cleaning processes assignment view 11.6.4 Mathematical functions In addition to "real" process values, which are provided by connected physical sensors or analog inputs, mathematical functions can be used to calculate a maximum of 6 "virtual" process values. Endress+Hauser...
  • Page 104 You have a pH sensor and an oxygen sensor at inputs 1 and 2. Select the pH sensor as Y1 and Measured value the oxygen sensor as Y2 item. Measured value: In each case Temperature item. Y3 (optional) Measured value Endress+Hauser...
  • Page 105 • If carbon dioxide is regarded as non-corrosive, the live steam can be directed to the turbine far earlier during startup. • If the conductivity value increases during normal operation, it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity. Endress+Hauser...
  • Page 106 • S/cm • µS/m • mS/m • S/m Factory setting Auto Dual conductivity Read only View this value in a user-defined measuring screen or output the value via the current output. Mathematical function Overview of the configured functions assignment view Endress+Hauser...
  • Page 107 Symbol Operation Type of operands Type of result Example Addition Numerical Numerical Subtraction Numerical Numerical 100-B Multiplication Numerical Numerical Select / Division Numerical Numerical B/100 Power Numerical Numerical ² Square Numerical Numerical A² ³ Cube Numerical Numerical B³ Endress+Hauser...
  • Page 108 Table →  107  Make sure the exact notation is used (upper case). Blank spaces before and after mathematical characters are irrelevant. Note the operator precedence, i.e. multiplication and division take precedence over addition and subtraction. Use parentheses if necessary. Endress+Hauser...
  • Page 109 Source B = volume flow input signal.  Formula: A*B*x (where x is an application-specific proportionality factor) 3. Select this formula as the source e.g. of the current output or of a modulated binary output. 4. Connect the valve or pump. Endress+Hauser...

  • Page 110: Diagnostics And Troubleshooting

    First perform tests and take measures as outlined in "Process-specific errors" section Measuring input test: ‣ Connect the Memocheck Sim CYP03D to the input and use it to check the function of the input. ‣ Calibration / adjustment Repeat the calibration failed Endress+Hauser...

  • Page 111: Diagnostic Information On Local Display

    The same information as for the local display is available via the web server. 12.4 Diagnostic information via fieldbus Diagnostic events, status signals and more information are transmitted according to the definitions and technical capability of the respective fieldbus systems. Endress+Hauser...

  • Page 112: Adapting The Diagnostic Information

     The message is no longer displayed. In the DIAG menu, the message appears as Past message. Possible settings The list of diagnostic messages displayed depends on the path selected. There are device- specific messages, and messages that depend on what sensor is connected. Endress+Hauser...
  • Page 113 • Cleaning 1 ... 4 You can define cleaning programs under: Factory setting Menu/Setup/Additional functions/Cleaning. None Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem. Endress+Hauser...

  • Page 114: Overview Of Diagnostic Information

    Check the system information Contact the Service Department Power consumption Total power consumption too high Check installation Remove sensors/modules Software error Internal firmware error ‣ Contact the Service Department Fan defective Ventilator defective Replace the ventilator Contact the Service Department Endress+Hauser...
  • Page 115 Check sensor, replace if necessary Firmware failure Internal software error Update the software Replace backplane Contact the Service Department and quote the number displayed Heating temp. low Sample pre-heating target temperature not reached Check fuse. Check cable and connector. Endress+Hauser...
  • Page 116 Invalid configuration of sample preparation system In Setup/Sample preparation check the number of channels used and their operating mode and installation type. Check the permitted combinations of sample preparation and analyzers, see the Operating Instructions for the sample preparation system. Endress+Hauser...
  • Page 117 Replace the relevant wear parts and reset the counter in Diagnostics/Operating time information . Wear parts warning One or more wear parts has almost reached the end of its service life. ‣ Replace the relevant wear parts and reset the counter in Diagnostics/Operating time information . Endress+Hauser...
  • Page 118 Diagnostic module 1 Diagnostic module is enabled (961) Diagnostic module 8 (968) Modbus Watchdog The device did not receive a Modbus telegram from the master within the specified time. The status of Modbus process values received is set to invalid Endress+Hauser...

  • Page 119: Pending Diagnostic Messages

    Check the input variables. Status signal Diagnostic message Error current 12.6.2 Sensor-specific diagnostic messages Operating Instructions "Memosens", BA01245C 12.7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. Endress+Hauser...

  • Page 120: Diagnostics List

    Analyzer calibration Analyzer calibration (Yes) logbook logbook Analyzer data logbook Analyzer data 20000 logbooks Analyzer absorbance Absorption data 5000 data logbook logbook Analyzer raw values Raw data logbook 5000 logbook Version logbook All events Hardware version All events logbook Endress+Hauser...
  • Page 121 In this way, you avoid having to scroll • Time through all the information. The complete list is always visible, however. Delete all entries Action You can use this to delete all the diagnostics logbook entries. Endress+Hauser...
  • Page 122 126.00 126.00 34.00 34.00 09.11.2011 09.11.2011 23.11.2011 23.11.2011 14:02:20 14:02:20 11:25:32 11:25:32 12.00 6.00 09.11.2011 09.11.2011 23.11.2011 23.11.2011 14:02:20 14:02:20 11:25:32 11:25:32 A0016688  74 Simultaneous display of two graphs, the top one is "selected" Endress+Hauser...
  • Page 123 The entries are displayed according to your logbook entries settings in the General settings/Logbooks. Delete all entries Action You can delete all the absorption data logbook entries here. Data logbooks Chronological list of the data logbook entries for sensors Endress+Hauser...
  • Page 124 CSV files use international number formats and separators. Therefore they must be imported into MS Excel as external data with the correct format settings. If you double-click the file to open it, the data are only displayed correctly if MS Excel is installed with the US country setting. Endress+Hauser...

  • Page 125: 12.10 System Information

    Modbus RS485 or PROFIBUS • DHCP DP option • IP-Address • Netmask • Gateway • Service switch • MAC-Address • EtherNetIP Port 44818 • Modbus TCP Port 502 • Webserver TCP Port 80 SD card Read only • Total • Free memory Endress+Hauser...

  • Page 126: 12.11 Sensor Information

    Only current values are simulated. Via the simulation function, it is not possible to calculate the totalized value for the flow or rainfall. ‣ Before simulation: Enable the inputs and outputs in the Setup menu. Not available for all sensor types. Endress+Hauser...

  • Page 127: 12.13 Device Test

    -50.0 to +250.0 °C Set the desired simulation value. (-58.0 to 482.0 °F) Factory setting 20.0 °C (68.0 °F) 12.13 Device test DIAG/Systemtest Function Options Info Analyzer Photometer Cleaning factor Read only Raw value Read only Cuvette heating Cuvette heating test Endress+Hauser...
  • Page 128 The pump is switched on for 1 minute. Stop Sample channel Current channel Displays the active measuring channel Flow rate Displays the current flow of the active measuring channel Test channel Select the measuring channel to be tested After making the selection, press Confirm Confirm Dispensers Endress+Hauser...

  • Page 129: 12.14 Resetting

    Displays the remaining period of usage in days; i.e. the individual dispensers can still be used for this many days. Remaining operating Read only time Dispenser 1, Read only Dispenser 2, Dispenser 3 Set the relevant counter reading to zero with "Reset". Endress+Hauser...

  • Page 130: 12.16 Firmware History

    THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE. Endress+Hauser...

  • Page 131: Maintenance

    • Replace standard CY80SI (typically: with a calibration interval of 48 h) Every 6 months • Replace dispensers and hose connectors at dispensers • Visually inspect the cuvette for cracks and replace if damaged Endress+Hauser...

  • Page 132: Cleaning

    1. Open the analyzer. 2. Stop the sample supply. 3. Press the soft key MODE and select Manual mode item.  The display shows Current mode- Manual. Wait until all operations have stopped. Ongoing operations can be stopped under Menu/Operation/Manual operation. Endress+Hauser...

  • Page 133: Replacing The Hoses

    4. Remove the bottles and the bottle tray. 5. Press the soft key MODE and select Manual mode item.  The display shows Current mode- Manual. Wait until all operations have stopped. Ongoing operations can be stopped under Menu/Operation/Manual operation. Endress+Hauser...

  • Page 134: Replacing Filter Mats

    2. Slide the dispenser holder over the snap-fit hooks. Ensure that the holder snaps into place. 3. Place the bottle tray back into the housing. 4. Connect the bottles to the appropriate covers and hoses. 5. Menu/Operation/Dispenser replacement/Dispenser selection item. Endress+Hauser...

  • Page 135: Replacing The Magnetic Stir Bar

    To decommission, proceed as follows: 1. Prepare for commissioning →  135 2. Rinse the system→  136 3. Empty the sample channels →  136, →  137 4. Empty the cuvette →  137 Preparing for commissioning 1. Open the analyzer. Endress+Hauser...
  • Page 136  Any liquid remaining in the sample channel is driven into the cuvette. 5. Repeat steps 2 to 4 until the sample channel is empty. 6. Slide the connector nozzle of sample inlet hose SPx back into the outlet at the sample channel switching in the analyzer. Endress+Hauser...
  • Page 137 5. Repeat steps 2 to 4 until the sample channel is empty. Emptying the cuvette 1. Remove the cover in front of the cuvette. 2. Insert the maintenance dispenser together with the hose piece provided through the hole in the capillary holder of the cuvette. 3. Empty the cuvette completely. Endress+Hauser...

  • Page 138: Repair

    Repair Liquiline System CA80SI Repair 14.1 Spare parts Contact your Endress+Hauser Service Department if you have any questions about the spare parts. 14.2 Return The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered.

  • Page 139: Accessories

    • Product Configurator on the product page: www.endress.com/cps31d Technical Information TI00030C Ceramax CPS341D • pH electrode with pH-sensitive enamel • Meets highest demands of measuring accuracy, pressure, temperature, sterility and durability • Product Configurator on the product page: www.endress.com/cps341d Technical Information TI00468C Endress+Hauser...
  • Page 140 • Compact ORP sensor for installation or immersion operation in process water and wastewater • Product Configurator on the product page: www.endress.com/cpf82d Technical Information TI00191C Orbipore CPS92D • ORP electrode with open aperture for media with high dirt load • Product Configurator on the product page: www.endress.com/cps92d Technical Information TI00435C Endress+Hauser...
  • Page 141 • Product Configurator on the product page: www.endress.com/ccs50d Technical Information TI01353C CCS142D • Membrane-covered amperometric sensor for free chlorine • Measuring range 0.01 to 20 mg/l • With Memosens technology • Product Configurator on the product page: www.endress.com/ccs142d Technical Information TI00419C Endress+Hauser...

  • Page 142: Additional Functionality

    SD card with Liquiline Firmware, 1 GB, Industrial Flash Drive 71135636 Activation code for Modbus RS485 71135637 Activation code for Modbus TCP 71219871 Activation code for EtherNet/IP 71279813 Activation code for Modbus TCP for module ETH 71279830 Activation code for EtherNet/IP for module ETH Endress+Hauser...

  • Page 143: Measuring Cable

    • For digital sensors with Memosens technology • Product Configurator on the product page: www.endress.com/cyk10 Technical Information TI00118C Memosens data cable CYK11 • Extension cable for digital sensors with Memosens protocol • Product Configurator on the product page: www.endress.com/cyk11 Technical Information TI00118C Endress+Hauser...

  • Page 144: Software

    • SQL database for secure data storage 15.6 Other accessories 15.6.1 SD card • Industrial Flash Drive, 1 GB • Weight: 2 g • Order No. 71110815 15.6.2 Cable junction with Velcro strip • 4 pieces, for sensor cable • Order No. 71092051 Endress+Hauser...

  • Page 145: Technical Data

    Test voltage 500 V Cable specification Cable type (for optional sensors with Memosens data cable CYK10 or sensor fixed cable, each with cable end sleeves or M12 Memosens technology) round-pin connector (optional) Cable length Max. 100 m (330 ft) Endress+Hauser...

  • Page 146: Output

    • In measuring range 4 to 20 mA: Failure current from 2.4 to 23 mA • Factory setting for failure current for both measuring ranges: 21.5 mA Load Max. 500 Ω Transmission behavior Linear 16.3 Current outputs, active Span 0 to 23 mA Signal characteristic Linear Endress+Hauser...

  • Page 147: Relay Outputs

    0.5 A 350,000 150,000 Minimum load (typical) • Min. 100 mA at 5 V DC • Min. 1 mA at 24 V DC • Min. 5 mA at 24 V AC • Min. 1 mA at 230 V AC Endress+Hauser...

  • Page 148: Protocol-Specific Data

    EtherNet/IP EtherNet/IP ODVA certification Device profile Generic device (product type: 0x2B) Manufacturer ID 0x049E Device type ID 0x109F Polarity Auto-MIDI-X Connections Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI 10000 ms System integration EtherNet/IP Endress+Hauser...
  • Page 149 Measured values: • 16 AI (analog input) + Status + Unit • 8 DI (discrete input) + Status Output (O → T) Actuating values: • 4 A0 (analog output) + status + unit • 8 DO (discrete output) + Status Endress+Hauser...

  • Page 150: Power Supply

    4 to 8 mm (0.16 to 0.32") G³/₈ 4 to 8 mm (0.16 to 0.32") NPT½" 6 to 12 mm (0.24 to 0.48") G½ 7 to 12 mm (0.28 to 0.48") Cable glands mounted at the factory are tightened with 2 Nm. Endress+Hauser...
  • Page 151 A maximum of two "DIO" modules is permitted. ‣ Please contact your Endress+Hauser sales center should you have any questions. The number of modules is limited by the number of existing cable entries. Cable entries and possible cable diameters→  150...
  • Page 152 • 2 relays 71125375 71125376 • 2 power supply with auxiliary • Order No. systems for digital voltage 71111053 sensors • Order No. • Order No. 71135638 71135631 – – – – – – – – – – – – Endress+Hauser...
  • Page 153 – – 128/SW 128/SW – Service Service DGND Termi- nation – RS485 PROFIBUS DP (module 485) Contacts 95, 96 and 99 are bridged in the connector. This ensures that PROFIBUS communication is not interrupted if the connector is disconnected. Endress+Hauser...
  • Page 154 Conductivity sensors with inductive measurement of conductivity Digital sensors with Fixed cable • Turbidity sensors additional internal power • Sensors for interface measurement supply • Sensors for measuring the spectral absorption coefficient (SAC) • Nitrate sensors • Optical oxygen sensors • Ion-sensitive sensors Endress+Hauser...

  • Page 155: Performance Characteristics

    Every 3 to 6 months, depending on the application Maintenance effort Weekly: visual inspection According to ISO 15839 with standard solutions. Measured errors include all the uncertainties of the analyzer. They do not include the uncertainties from the standard solutions used as a reference. Endress+Hauser...

  • Page 156: Environment

    Recommended:1.5 to 3 bar (21.8 to 43.5 psi) Sample flow rate 60 to 200 ml/min Recommended:70 ml/min Consistency of the sample Particle-free Process connection Plug-in hose connector for rigid hoses with OD 6 mm 16.10 Mechanical construction Dimensions →  17 Endress+Hauser...
  • Page 157 • Stainless steel 1.4408 • PTFE Capillary holder PC, black Photometer cuvette PMMA Sample channel switching Sample pre-heating (heating coil) Stainless steel 1.4301 Hoses • C-Flex • Norprene • PEEK • Polyurethane • PTFE • PVC Plug-in connector (John-Guest plug-in connector) Endress+Hauser...

  • Page 158: Index

    Check ........37 Termination ......36 Endress+Hauser...
  • Page 159 Operational safety ......7 Service interface ......40 Endress+Hauser...
  • Page 160 Warnings ........5 Web server ......61, 148 Endress+Hauser...
  • Page 162 www.addresses.endress.com...

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