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Endress+Hauser Liquiline System CA80TP Brief Operating Instructions

Colorimetric analyzer for total phosphorus
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KA01239C/07/EN/02.16
71324945
Valid as of version
01.06.02
Products
Brief Operating Instructions
Liquiline System CA80TP
Colorimetric analyzer for total phosphorus
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Solutions
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Summary of Contents for Endress+Hauser Liquiline System CA80TP

  • Page 1 These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline System CA80TP Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Liquiline System CA80TP Table of contents Table of contents Document information ............4 Warnings .

  • Page 4: Document Information

    Document information Liquiline System CA80TP Document information Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) Consequences of non-compliance (if applicable) ‣...

  • Page 5: Symbols At The Device

    Liquiline System CA80TP Document information Symbols at the device Symbol Meaning Reference to device documentation Caution: Hazardous voltage Warning: Health hazard Warning: Oxidizing Caution Warning: Corrosive Endress+Hauser...

  • Page 6: Documentation

    Liquiline System CA80TP Documentation The following instructions complement these Brief Operating Instructions and are available on the product pages on the internet: • Operating Instructions for Liquiline System CA80TP – Device description – Commissioning – Operation – Software description (excluding sensor menus; these are described in a separate manual - see below) –...

  • Page 7: Basic Safety Instructions

    Designated use Liquiline System CA80TP is a wet-chemical analyzer for the almost continuous determination of the concentration of total phosphorus in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 8: Product Safety

    Basic safety instructions Liquiline System CA80TP If faults cannot be rectified: Take the products out of operation and safeguard them to ensure that they are not operated inadvertently. Keep this door closed when not carrying out service and maintenance work.

  • Page 9: Incoming Acceptance And Product Identification

    Liquiline System CA80TP Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 10: Scope Of Delivery

    Incoming acceptance and product identification Liquiline System CA80TP 3.2.2 Product identification Product page www.endress.com/ca80tp Interpreting the order code The order code and serial number of your product can be found in the following locations: • On the nameplate • In the delivery papers Obtaining information on the product Go to the product page for your product on the Internet.

  • Page 11: Installation

    Liquiline System CA80TP Installation Installation CAUTION Incorrect transportation or installation can cause injury and damage the device ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.
  • Page 12 Installation Liquiline System CA80TP 417 (16.42) 530 (20.87) A0030419  2 Liquiline System CA80 open version, dimensions in mm (inch) Endress+Hauser...
  • Page 13 Liquiline System CA80TP Installation 654 (25.74) A0028821  3 Liquiline System CA80 with base, dimensions in mm (inch) 4.1.3 Installation site Note the following when erecting the device: • Make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.

  • Page 14: Mounting The Analyzer On A Wall

    Installation Liquiline System CA80TP • Make sure that the fluid can drain freely without any siphoning effects. • Make sure air can circulate freely on the front of the housing. • Make sure that analyzers which are delivered as open analyzers (i.e. analyzers without a door) are only set up in closed areas or are installed in a protective cabinet or similar facility.
  • Page 15 Liquiline System CA80TP Installation Ø 11 (0.43) Ø 10.7 (0.42) 120 (4.72) A0028810  7 Securing the holder unit on the housing  6 Holder unit dimensions. Engineering unit mm (inch) Endress+Hauser...
  • Page 16 Installation Liquiline System CA80TP A0028812  8 Hooking into the wall holder unit Hook the analyzer into the wall holder unit. Secure the two top parts of the wall holder unit with the screw supplied. Endress+Hauser...

  • Page 17: Mounting The Analyzer On A Base

    Liquiline System CA80TP Installation Mounting the analyzer on a base 624 (24.57) 530 (20.87) A0028809  9 Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Endress+Hauser...

  • Page 18: Mounting The Y Strainer (Optional)

    Installation Liquiline System CA80TP A0028817  10 Securing the base Screw the base to the ground. Have two people lift the analyzer and place it on the base. Use the recessed grips. Screw the base to the analyzer using the 6 screws supplied.
  • Page 19 Liquiline System CA80TP Installation Ø 7 (0.28) 96 (3.78) 118 (4.65) A0030527  11 Dimensions of the Y strainer. Engineering unit mm (inch) Mounting the Y strainer on an even surface Mount the Y strainer on the pipe clamps on an even surface. The Y strainer should be aligned as illustrated in .

  • Page 20: Post-Installation Check

    Electrical connection Liquiline System CA80TP 11. Turn the union nut to secure it.  A0030604  12 Y strainer Thread adapter nut Hose to analyzer Threaded joint Ferrule Threaded borehole Post-installation check After mounting, check all the connections to ensure they are secure.

  • Page 21: Connecting The Analyzer

    Liquiline System CA80TP Electrical connection Connecting the analyzer NOTICE The device does not have a power switch ‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused plug socket so that it can be disconnected from the power supply.
  • Page 22 Electrical connection Liquiline System CA80TP Using a Phillips head screwdriver, release the six screws on the electronics compartment cover (4) and fold out the cover towards the front.  A0029136 Screws of carrier board Screws of electronics compartment cover Endress+Hauser...

  • Page 23: Connecting The Sensors And Additional Modules

    Liquiline System CA80TP Electrical connection Route the cables on the rear panel of the device so that they are properly protected. Cable glands are available for the cable entry.  A0030460 Cable glands In the case of order versions with G' and NPT cable glands, the pre-mounted cable glands with an M‐thread must be replaced by the G' or NPT glands enclosed.
  • Page 24 Electrical connection Liquiline System CA80TP A0030429 Screws of electronics compartment cover BASE-E A0028935  13 Connection compartment in the controller housing E basic module Analyzer interface Dummy cover Module cover Endress+Hauser...
  • Page 25 Liquiline System CA80TP Electrical connection E basic module 24 VDC Power A0016535  14 E basic module Indicator LEDs Slot for display cable Voltage connection Service interface Alarm relay connection Connections for 2 Memosens sensors (optional) Power supply for digital fixed cable sensors...
  • Page 26 Electrical connection Liquiline System CA80TP 85 86 24VDC Alarm Sensor supply Power – (internal) – – 0/4 ... 20 mA Service Display HART – Sensor A0016537  15 E basic module wiring diagram 5.2.2 Connecting the sensors Only use terminated genuine cables where possible.
  • Page 27 Liquiline System CA80TP Electrical connection Ground the outer shield of the cable via the metal gland under the E basic module.  A0028930  17 Terminal strip 5.2.3 Connecting additional inputs, outputs or relays WARNING Module not covered No shock protection. Danger of electric shock! ‣...
  • Page 28 Electrical connection Liquiline System CA80TP Digital inputs and outputs DIO module – – – – – –  18 Module  19 Wiring diagram Current inputs Module 2AI – –  20 Module  21 Wiring diagram Endress+Hauser...
  • Page 29 Liquiline System CA80TP Electrical connection Current outputs – – – – – –  22 Module  23 Wiring  24 Module  25 Wiring diagram diagram Relay Module 2R Module 4R  29 Wiring  26 Module  27 Wiring ...
  • Page 30 Electrical connection Liquiline System CA80TP 5.2.4 Connecting digital communication Module 485 128/SW Service DGND  31 Wiring  30 Module diagram LEDs on front of module Description Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active •...
  • Page 31 Liquiline System CA80TP Electrical connection DIP switches on front of module Factory setting Assignment 1-128 Bus address (→ "Commissioning/communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off.

  • Page 32: Hardware Settings

    Electrical connection Liquiline System CA80TP DIP switches on front of module Factory setting Assignment 1-128 Bus address (→ "Commissioning/communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off.

  • Page 33: Ensuring The Degree Of Protection

    Liquiline System CA80TP Electrical connection Here, leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5‐V power supply.  The external terminating resistor is used.

  • Page 34: Post-Connection Check

    Electrical connection Liquiline System CA80TP Individual types of protection permitted for this product (impermeability (IP), electrical safety, EMC interference immunity, Ex protection) can no longer be guaranteed if, for example: • Covers are left off. • Different power units to the ones supplied are used.

  • Page 35: Operation Options

    Liquiline System CA80TP Operation options Operation options Overview 6.1.1 Display and operating elements Display (with red display background in alarm condition) Navigator (jog/shuttle and press/hold Analyzer_CA80 09:11:05 01.03.2016 function) Soft keys (function depends on menu) SP1: TP mg/l P MENU...

  • Page 36: Access To The Operating Menu Via The Local Display

    Operation options Liquiline System CA80TP Access to the operating menu via the local display 6.2.1 Operating concept MODE DIAG MENU MODE DIAG HOLD Turning the navigator: moving the cursor in the menu Pressing the soft key: selecting the menu directly...

  • Page 37: Configuration Options

    Liquiline System CA80TP Operation options 6.2.2 Locking or unlocking operating keys Locking operating keys Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...
  • Page 38 Operation options Liquiline System CA80TP 6.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Operation/Display/Contrast Menu/...ration/Display/Contrast 6.3.4 Actions •...
  • Page 39 Liquiline System CA80TP Operation options 6.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...

  • Page 40: Commissioning

    Commissioning Liquiline System CA80TP 6.3.6 Tables • Tables are needed to map mathematical functions . • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units.
  • Page 41 Liquiline System CA80TP Commissioning ‣ Self-priming: Connect the intake hose supplied (3 m) to the peristaltic pump ("sample") (see hose connection diagram), and guide the hose through the analyzer' s hose gland to the outside. Ensure that only sample that is aqueous and homogenized is supplied, as otherwise there is a risk of blockage.

  • Page 42: Function Check

    Commissioning Liquiline System CA80TP Hose connection diagram optional cooling A0028836  41 Liquiline System CA80TP Sample Drain Dilution module (optional) Cleaner Water for optional dilution module Standard 1 Reagent RB Ventilation Reagent RN Pressure reactor Dosing unit Reagent RK Function check...

  • Page 43: Switching On The Measuring Device

    Liquiline System CA80TP Commissioning • After mounting, check all the connections to ensure they are secure and leak-tight. • Visually inspect all the hose connections to ensure everything is correct. WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.
  • Page 44 Commissioning Liquiline System CA80TP Return to measuring mode by pressing and holding the soft key for ESC for at least one second.  Your analyzer now works with your basic settings. The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved.
  • Page 48 *71324945* 71324945 www.addresses.endress.com...

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