Endress+Hauser Liquiline System CA80AL Brief Operating Instructions
Colorimetric analyzer for aluminium
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KA01236C/07/EN/06.21
71530018
2021-01-31
Products
Brief Operating Instructions
Liquiline System CA80AL
Colorimetric analyzer for aluminum
These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
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Table of Contents
Related Manuals for Endress+Hauser Liquiline System CA80AL
Summary of Contents for Endress+Hauser Liquiline System CA80AL
- Page 1 These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
- Page 2 Liquiline System CA80AL Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0040778 Endress+Hauser...
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Page 3: Table Of Contents
Liquiline System CA80AL Table of contents Table of contents About this document ............. . 4 Warnings . -
Page 4: About This Document
About this document Liquiline System CA80AL About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣... -
Page 5: Documentation
About this document Documentation The following instructions complement these Brief Operating Instructions and are available on the product pages on the Internet: • Operating Instructions Liquiline System CA80AL • Device description • Commissioning • Operation • Software description (excluding sensor menus; these are described in a separate manual - see below) •... -
Page 6: Basic Safety Instructions
Designated use The Liquiline System CA80AL is a wet-chemical analyzer for the almost continuous determination of the concentration of aluminum in liquid media. The analyzer is designed for use in the following applications: •... -
Page 7: Product Safety
Liquiline System CA80AL Basic safety instructions Label damaged products as defective. During operation: If faults cannot be rectified: products must be taken out of service and protected against unintentional operation. Keep the door closed when not carrying out service and maintenance work. -
Page 8: Incoming Acceptance And Product Identification
Incoming acceptance and product identification Liquiline System CA80AL Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged. Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved. -
Page 9: Scope Of Delivery
Liquiline System CA80AL Incoming acceptance and product identification 3.2.2 Product identification Product page www.endress.com/ca80al Interpreting the order code The order code and serial number of your product can be found in the following locations: • On the nameplate • In the delivery papers Obtaining information on the product Go to www.endress.com. -
Page 10: Installation
Installation Liquiline System CA80AL 3.4.2 Other standards and guidelines cCSAus The product meets the requirements as per "CLASS 2252 06 - Process Control Equipment" and "CLASS 2252 86 - Process Control Equipment". It is tested to Canada and USA standards: CAN/ CSA-C22.2 No. - Page 11 Liquiline System CA80AL Installation 4.1.1 Dimensions 463 (18.23) 530 (20.87) A0028820 1 Liquiline System CA80 closed version, dimensions in mm (in) 417 (16.42) 530 (20.87) A0030419 2 Liquiline System CA80 open version, dimensions in mm (in) Endress+Hauser...
- Page 12 Installation Liquiline System CA80AL 654 (25.74) A0028821 3 Liquiline System CA80 with base, dimensions in mm (in) Endress+Hauser...
- Page 13 Liquiline System CA80AL Installation 1800 (70.9) 8 (0.31) A0041592 4 Post (accessory) for "Outdoor" version, dimensions in mm (inch) 4.1.2 Mounting location Note the following when erecting the device: ‣ If mounting on a wall, make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.
- Page 14 Installation Liquiline System CA80AL 4.1.3 Spacing requirements when mounting Spacing required for installing analyzer ≥330(12.99) ≤116 ° A0036774 A0036775 5 Minimum spacing required for mounting. 6 Maximum opening angle Engineering unit mm (in). Spacing required for installing wall-mount version Ø...
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Page 15: Mounting The Analyzer
Liquiline System CA80AL Installation Mounting the analyzer 4.2.1 Mounting the analyzer on a wall CAUTION Incorrect installation can cause injury and damage the device ‣ If mounting on a wall, check that the analyzer is fully hooked into the wall holder unit at the top and bottom, and secure the analyzer to the upper wall holder unit using the securing screw. - Page 16 Installation Liquiline System CA80AL A0036781 Hook the analyzer into the wall holder unit (1). Fix the mount and wall holder unit in place with the screw supplied (2). 4.2.2 Installing version with analyzer stand CAUTION Incorrect installation can cause injury and damage the device ‣...
- Page 17 Liquiline System CA80AL Installation 624 (24.57) 530 (20.87) A0036783 8 Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 A0036785 9 Securing the base Screw the base to the ground. With 2 people, lift the analyzer and fit it on the base. Use the recessed grips.
- Page 18 Installation Liquiline System CA80AL 4.2.3 "Outdoor" version: mounting on a post Erecting the post 4 x 12 (0.47) 250 (9.84) A0041437 10 Foundation plan, dimensions in mm (in) When installing outdoors, consideration must be given to providing correct protection against lightning.
- Page 19 Liquiline System CA80AL Installation Tool required for post mounting The following tools, which must be provided by the customer at the point of installation, are required to mount the analyzer on the post: • Open-end wrench, 17mm AF (for post retainer) •...
- Page 20 Installation Liquiline System CA80AL Mounting analyzer on the post A0041425 A0041426 11 Analyzer mounted on post (from front) 12 Analyzer mounted on post (from behind) Fit the clamp of the post retainer on the retaining rods and post using the nuts.
- Page 21 Liquiline System CA80AL Installation Fit the counterparts and fasten the post retainer using spring washers and nuts. Mount the wall holder unit (included in the delivery with the analyzer) on the post retainer. Endress+Hauser...
- Page 22 Installation Liquiline System CA80AL Insert the spacer. Screw the suspension bracket of the wall holder unit (included in the delivery with the analyzer) onto the analyzer. Endress+Hauser...
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Page 23: Post-Installation Check
Liquiline System CA80AL Electrical connection Hook in the analyzer. Fix the upper wall holder unit in place with the screw provided. Post-installation check After mounting, check all the connections to ensure they are secure. Electrical connection WARNING Device is live! Incorrect connection may result in injury or death! ‣... -
Page 24: Connection Conditions
Electrical connection Liquiline System CA80AL ‣ Before establishing the electrical connection, verify that the pre-installed power cable meets the local national electrical safety specifications. Connection conditions 5.1.1 Cable types Power supply cable Power supply cable with safety plug A power supply cable is not supplied Cable length 4.3 m (14.1 ft) - Page 25 Liquiline System CA80AL Electrical connection Connection of analog inputs and outputs, Memosens sensors or digital fieldbuses Remove the bottle tray: Lift up the recessed grip slightly and pull it towards the front. Remove the cover that is hooked into place.
- Page 26 Electrical connection Liquiline System CA80AL Fold out the carrier board towards the front . For convenience of handling, hook the carrier board onto the locking plate. 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips-head screwdriver and fold out the cover towards the front.
- Page 27 Liquiline System CA80AL Electrical connection Only for the "Outdoor" version Guide the cable of the heated waste hose through the cable gland indicated. Guide the power supply cable, which is provided by the customer at the installation location, through the cable gland indicated.
- Page 28 Electrical connection Liquiline System CA80AL To access the electronics compartment, proceed as described in the "Routing the cables" section (→ 24). Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it up into the electronics compartment.
- Page 29 Liquiline System CA80AL Electrical connection 5.2.3 "Outdoor" version: connecting the power supply and hose heater The power supply cable is not included with the delivery and must be provided by the customer. Guide the power supply cable and the cable of the hose heater from below through the cable gland on the inner rear panel of the device and feed them up into the electronics compartment (→...
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Page 30: Connecting Sample Preparation
Electrical connection Liquiline System CA80AL N N S A0044093 14 Terminal assignment for the "Outdoor" version Terminals for power supply Terminals for hose heater Connecting sample preparation 5.3.1 Connecting the optional cleaning valve of Liquiline System CAT810 Disconnect the mains plug. - Page 31 Liquiline System CA80AL Electrical connection Only for order versions with G or NPT glands: Replace the pre-installed M-thread cable glands with the G or NPT cable glands that are enclosed. This does not affect the M32 hose glands. Comply with the instructions for protective grounding when installing the analyzer.
- Page 32 Electrical connection Liquiline System CA80AL Cable sample (does not necessarily correspond to the original cable supplied) A0044089 A0044090 A0044091 16 Terminated cable 17 Inserting the cable 18 Tightening the screw (2 Nm) Outer shield (exposed) Cable clamp for hose heating...
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Page 33: Ensuring The Degree Of Protection
Liquiline System CA80AL Electrical connection Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals. -
Page 34: Post-Connection Check
Operation options Liquiline System CA80AL Post-connection check WARNING Connection errors The safety of people and of the measuring point is at risk! The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual. -
Page 35: Commissioning
Liquiline System CA80AL Commissioning Commissioning Before the supply voltage is applied On account of the device design, high switch-on currents occur when the device is commissioned at low temperatures. The power value indicated on the nameplate refers to the power consumption after one minute of operation when the device is commissioned at 5 °C (41 °F). - Page 36 Only connect the hoses as specified in this diagram. A0041298 22 Hose connection diagram optional dilution A0029089 23 Liquiline System CA80AL, single-channel device Reagent RN Photometer/measuring cell Cleaner Cuvette Standard 1 Sample Reagent RK 2, 3, 4, 5, 7 Dispensers...
- Page 37 Liquiline System CA80AL Commissioning optional dilution A0029033 24 Liquiline System CA80AL, two-channel device Reagent RN Photometer/measuring cell Cleaner Cuvette Standard 1 Sample Reagent RK 2, 3, 4, 5, 7 Dispensers Reagent RB Outlet Outlet Sample collecting vessel T-piece Endress+Hauser...
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Page 38: Function Check
Commissioning Liquiline System CA80AL optional dilution A0033652 25 Liquiline System CA80AL, self-priming Reagent RN Photometer/measuring cell Cleaner Cuvette Standard 1 Sample Reagent RK 2, 3, 4, 5, 7 Dispensers Reagent RB Outlet Outlet T-piece 7.1.3 Connecting the sample inlet hose Ensure a constant and sufficient supply of sample at the installation location. -
Page 39: Switching On The Measuring Device
Liquiline System CA80AL Commissioning WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual. - Page 40 Commissioning Liquiline System CA80AL • Device tag Give your device any name of your choice (max. 32 characters). • Set date Correct the set date if necessary. • Set time Correct the set time if necessary. Insert the bottles and activate the bottles used in the menu: Bottle insertion/Bottle selection.
- Page 44 *71530018* 71530018 www.addresses.endress.com...