Endress+Hauser Liquiline System CA80SI Brief Operating Instructions
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Endress+Hauser Liquiline System CA80SI Brief Operating Instructions

Colorimetric analyzer for silica
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KA01281C/07/EN/03.21
71525557
2021-01-31
Products
Brief Operating Instructions
Liquiline System CA80SI
Colorimetric analyzer for silica
These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
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Summary of Contents for Endress+Hauser Liquiline System CA80SI

  • Page 1 These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline System CA80SI Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0040778 Endress+Hauser...

  • Page 3: Table Of Contents

    Liquiline System CA80SI Table of contents Table of contents About this document ............. . 4 Warnings .

  • Page 4: About This Document

    About this document Liquiline System CA80SI About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣...

  • Page 5: Documentation

    About this document Documentation The following instructions complement these Brief Operating Instructions and are available on the product pages on the Internet: • Operating Instructions Liquiline System CA80SI • Device description • Commissioning • Operation • Software description (excluding sensor menus; these are described in a separate manual - see below) •...

  • Page 6: Basic Safety Instructions

    Designated use The Liquiline System CA80SI is a wet-chemical analyzer for almost continuous determination of the concentration of silica in ultrapure water and boiler feedwater. The analyzer is designed for use in the following applications: •...

  • Page 7: Product Safety

    Liquiline System CA80SI Basic safety instructions Ensure that electrical cables and hose connections are undamaged. Do not operate damaged products, and protect them against unintentional operation. Label damaged products as defective. During operation: ‣ If faults cannot be rectified: products must be taken out of service and protected against unintentional operation.

  • Page 8: Incoming Acceptance And Product Identification

    Incoming acceptance and product identification Liquiline System CA80SI Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.

  • Page 9: Scope Of Delivery

    Liquiline System CA80SI Incoming acceptance and product identification 3.2.2 Product identification Product page www.endress.com/ca80si Interpreting the order code The order code and serial number of your product can be found in the following locations: • On the nameplate • In the delivery papers Obtaining information on the product Go to www.endress.com.

  • Page 10: Certificates And Approvals

    Installation Liquiline System CA80SI 1-channel 2-channel 4-channel 6-channel Filters and 1 filter, 1 pressure 2 filters, 2 pressure Panel with 4 pre-installed Panel with 6 pre-installed pressure relief relief valve with relief valves with filters and 4 pre-installed filters and 6 pre-installed...
  • Page 11 Liquiline System CA80SI Installation 4.1.1 Dimensions 463 (18.23) 530 (20.87) A0028820  1 Liquiline System CA80 closed version, dimensions in mm (in) 417 (16.42) 530 (20.87) A0030419  2 Liquiline System CA80 open version, dimensions in mm (in) Endress+Hauser...
  • Page 12 Installation Liquiline System CA80SI 654 (25.74) A0028821  3 Liquiline System CA80 with base, dimensions in mm (in) Endress+Hauser...
  • Page 13 Liquiline System CA80SI Installation (1.61) (2.20) A0036334  4 CA80SI 1-/2-channel version: Filter (left), pressure-reducing valve (right), dimensions in mm (in) 40 (1.57) 50 (1.97) A0036665  5 Dimensions of angle bracket for filter Fasteners (2 x M5) 54 (2.13) 63,5 (2.5)
  • Page 14 Installation Liquiline System CA80SI 8 (0.31) 355 (13.98) 335 (13.19) (3.74) A0036389  7 CA80SI 4-/6-channel version: Panel with pressure-reducing valves and filters, dimensions in mm (in) 8 (0.31) 255 (10.04) (2.91) (9.25) A0036390  8 CA80SI 4-/6-channel version: Panel with sample channel switching, dimensions in mm (in) 4.1.2...
  • Page 15 Liquiline System CA80SI Installation 4.1.3 Spacing requirements when mounting Spacing required for installing analyzer ≥330(12.99) ≤116 ° A0036774 A0036775  9 Minimum spacing required for mounting.  10 Maximum opening angle Engineering unit mm (in). Spacing required for installing wall-mount version Ø...

  • Page 16: Mounting The Analyzer

    Installation Liquiline System CA80SI Mounting the analyzer 4.2.1 Mounting the analyzer on a wall CAUTION Incorrect installation can cause injury and damage the device ‣ If mounting on a wall, check that the analyzer is fully hooked into the wall holder unit at the top and bottom, and secure the analyzer to the upper wall holder unit using the securing screw.
  • Page 17 Liquiline System CA80SI Installation A0036781 Hook the analyzer into the wall holder unit (1). Fix the mount and wall holder unit in place with the screw supplied (2). 4.2.2 Installing version with analyzer stand CAUTION Incorrect installation can cause injury and damage the device ‣...
  • Page 18 Installation Liquiline System CA80SI 624 (24.57) 530 (20.87) A0036783  12 Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 A0036785  13 Securing the base Screw the base to the ground. With 2 people, lift the analyzer and fit it on the base. Use the recessed grips.
  • Page 19 Liquiline System CA80SI Installation 4.2.3 1-/2-channel version: Installing pressure relief valve and filter 1-/2-channel device: Installation area for pressure relief valve and filter L < 3 m L < 0,5 m (9.84 ) (1.64 ) A0036573  14 Permitted installation area, engineering unit m (ft) A0036671 ...
  • Page 20 Installation Liquiline System CA80SI A0045935 Correct flow direction of the pressure relief valve (indicated by triangle on pressure relief valve) Correct flow direction of filter (indicated by arrow on filter) Cut hose piece (polyurethane hose) to the required length (< 0.5 m (1.64 ft)).
  • Page 21 Liquiline System CA80SI Installation 4-/6-channel device: Installation area for sample channel switching and panel with pressure relief valves and filters L < 1m D + H < 3m (3.28 ) (9.84 ) A0036574  17 Permitted installation area, can be installed to the left or right of the analyzer, engineering unit m...
  • Page 22 Installation Liquiline System CA80SI D + H < 3m (9.84 ) A0036667  18 Permitted installation area, engineering unit m (ft) Endress+Hauser...

  • Page 23: Post-Installation Check

    Liquiline System CA80SI Electrical connection 4.2.5 4-/6-channel version: Installing panel with sample channel switching Mounting materials are not supplied; they must be provided by the customer onsite. ‣ A0040650 Mount the panel via the mounting boreholes (blue). Panel dimensions →  14 Post-installation check After mounting, check all the connections to ensure they are secure.

  • Page 24: Connection Conditions

    Electrical connection Liquiline System CA80SI Connection conditions Power supply cable Power supply cable with safety plug Cable length 4.3 m (14.1 ft) Order version CA80xx-CA (CSA C/US General Purpose): Power supply cable as per North American standard Mains voltage The maximum mains voltage fluctuation may not be more than ±10% of the values indicated on the nameplate.
  • Page 25 Liquiline System CA80SI Electrical connection Release the 6 screws on the carrier board using a Torx screwdriver (T25). Fold out the carrier board towards the front and remove. 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips-head screwdriver and fold out the cover towards the front.

  • Page 26: Ensuring The Degree Of Protection

    Electrical connection Liquiline System CA80SI Sample outlet hose "D" and either sample inlet hose SP1 and SP2 (1-/2-channel version) or SPx (4-/6-channel version) Outlet hose "W" 4-/6-channel version: Cable connection for panel Connections for sensors, signal lines Power cable (factory-connected) Guide the cables through the cable glands on the bottom of the device.

  • Page 27: Post-Connection Check

    Liquiline System CA80SI Operation options • The display is not fully secured (risk of moisture entering due to inadequate sealing) • Loose or insufficiently tightened cables/cable ends • Conductive cable strands are left in the device Post-connection check WARNING Connection errors...

  • Page 28: Commissioning

    Commissioning Liquiline System CA80SI Commissioning Before the supply voltage is applied On account of the device design, high switch-on currents occur when the device is commissioned at low temperatures. The power value indicated on the nameplate refers to the power consumption after one minute of operation when the device is commissioned at 5 °C (41 °F).
  • Page 29 Liquiline System CA80SI Commissioning 7.1.2 Hose connection diagram The diagrams below reflect the status at the time of issue of this documentation. The hose connection diagram that applies for your device version is provided on the inside of the door of the analyzer.
  • Page 30 Commissioning Liquiline System CA80SI RN RK RB SP5 SP6 A0036791  23 Hose connection diagram for 4-/6-channel version Sample outlet RB..N Reagents RB, RK, RN Flow sensor Standard 1 Pressure relief valve SP1..6 Sample inlets Filter Outlet Heater 1, 2, 3...
  • Page 31 Liquiline System CA80SI Commissioning 7.1.4 Connecting the sample inlet hose "SPx" A0036036 Sample outlet hose "D" and either sample inlet hose SP1 and SP2 (1-/2-channel version) or SPx (4-/6- channel version) Outlet hose "W" 4-/6-channel version: Cable connection for panel...
  • Page 32 Commissioning Liquiline System CA80SI Connect sample inlet hoses SP1 and SP2 to the pressure relief valves. Keep the length of hose between the sample inlet hose and the pressure relief valve as short as possible: max. 3 m (9.84 ft).
  • Page 33 Liquiline System CA80SI Commissioning 7.1.6 Placing the magnetic stir bar in the measuring chamber of the cuvette Before operating the analyzer, you must insert the magnetic stir bar supplied into the cuvette. Remove the cover. Remove outlet hose "W". Endress+Hauser...
  • Page 34 Commissioning Liquiline System CA80SI Lift the rubber cover off the cuvette. There must be no kinks in the capillaries at the capillary holder or at the valves, and the capillaries must not be removed from the hose connector. Push the cuvette out from below by pressing simultaneously against the tab and the hose attachment.
  • Page 35 Liquiline System CA80SI Commissioning Place the magnetic stir bar in the measuring chamber, making sure that it is flat and in the measuring chamber. Put the rubber cover back on, making sure that all the capillaries are located in the measuring chamber.

  • Page 36: Function Check

    Commissioning Liquiline System CA80SI Push the cuvette with the magnetic stir bar and cover into the holder. Ensure that the tab (1) snaps into place. Connect the outlet hose "W" again and secure the cover again. Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions! ‣...

  • Page 37: Switching On The Measuring Device

    Liquiline System CA80SI Commissioning WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.
  • Page 38 Commissioning Liquiline System CA80SI Optionally, also change the measuring interval: Measurement/Measuring interval.  All the other settings can be left in the default factory settings for the time being. Return to the measuring mode: press and hold the soft key for ESC for at least one second.

  • Page 39: Starting The Measurement

    Liquiline System CA80SI Commissioning Using the large reagent set (optional) If the large reagent set is used, the calibration standard (5 l) must be installed outside the analyzer. The hose of the standard solution must be replaced with the long hose supplied.
  • Page 40 *71525557* 71525557 www.addresses.endress.com...

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