Endress+Hauser Liquiline System CA80AL Brief Operating Instructions
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Endress+Hauser Liquiline System CA80AL Brief Operating Instructions

Colorimetric analyzer for aluminum
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KA01236C/07/EN/02.16
71343748
Valid as of version
01.06.03
Products
Brief Operating Instructions
Liquiline System CA80AL
Colorimetric analyzer for aluminum
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available on the CD.
Solutions
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Summary of Contents for Endress+Hauser Liquiline System CA80AL

  • Page 1 Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App Detailed information on the device can be found in the Operating Instructions and in the other documentation available on the CD.
  • Page 2 Liquiline System CA80AL Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Liquiline System CA80AL Table of contents Table of contents Document information ............4 Warnings .

  • Page 4: Document Information

    Document information Liquiline System CA80AL Document information Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) Consequences of non-compliance (if applicable) ‣...

  • Page 5: Symbols At The Device

    Warning: Risk of injury from rotating cogwheels Documentation The following instructions complement these Brief Operating Instructions and are available on the product pages on the internet: • Operating Instructions for Liquiline System CA80AL – Device description – Commissioning – Operation –...

  • Page 6: Basic Safety Instructions

    Designated use Liquiline System CA80AL is a wet-chemical analyzer for the almost continuous determination of the concentration of aluminum in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 7: Product Safety

    Liquiline System CA80AL Basic safety instructions If faults cannot be rectified: Take the products out of operation and safeguard them to ensure that they are not operated inadvertently. Keep this door closed when not carrying out service and maintenance work.

  • Page 8: Incoming Acceptance And Product Identification

    Incoming acceptance and product identification Liquiline System CA80AL Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 9: Scope Of Delivery

    Liquiline System CA80AL Incoming acceptance and product identification 3.2.2 Product identification Product page www.endress.com/ca80al Interpreting the order code The order code and serial number of your product can be found in the following locations: • On the nameplate • In the delivery papers Obtaining information on the product Go to the product page for your product on the Internet.
  • Page 10 Incoming acceptance and product identification Liquiline System CA80AL 3.4.3 cCSAus The product complies with "CLASS 2252 05 - Process Control Equipment" and "CLASS 2252 85 - Process Control Equipment - Certified to US Standards" requirements. Endress+Hauser...

  • Page 11: Installation

    Liquiline System CA80AL Installation Installation CAUTION Incorrect transportation or installation can cause injury and damage the device ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.
  • Page 12 Installation Liquiline System CA80AL 417 (16.42) 530 (20.87) A0030419  2 Liquiline System CA80 open version, dimensions in mm (inch) Endress+Hauser...
  • Page 13 Liquiline System CA80AL Installation 654 (25.74) A0028821  3 Liquiline System CA80 with base, dimensions in mm (inch) 4.1.3 Installation site Note the following when erecting the device: • Make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.

  • Page 14: Mounting The Analyzer On A Wall

    Installation Liquiline System CA80AL • Make sure that the fluid can drain freely without any siphoning effects. • Make sure air can circulate freely on the front of the housing. • Make sure that analyzers which are delivered as open analyzers (i.e. analyzers without a door) are only set up in closed areas or are installed in a protective cabinet or similar facility.
  • Page 15 Liquiline System CA80AL Installation Ø 11 (0.43) Ø 10.7 (0.42) 120 (4.72) A0028810  7 Securing the holder unit on the housing  6 Holder unit dimensions. Engineering unit mm (inch) Endress+Hauser...
  • Page 16 Installation Liquiline System CA80AL A0028812  8 Hooking into the wall holder unit Hook the analyzer into the wall holder unit. Secure the two top parts of the wall holder unit with the screw supplied. Endress+Hauser...

  • Page 17: Mounting The Analyzer On A Base

    Liquiline System CA80AL Installation Mounting the analyzer on a base 624 (24.57) 530 (20.87) A0028809  9 Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Endress+Hauser...

  • Page 18: Post-Installation Check

    Electrical connection Liquiline System CA80AL A0028817  10 Securing the base Screw the base to the ground. Have two people lift the analyzer and place it on the base. Use the recessed grips. Screw the base to the analyzer using the 6 screws supplied.

  • Page 19: Connecting The Analyzer

    Liquiline System CA80AL Electrical connection Connecting the analyzer NOTICE The device does not have a power switch ‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused plug socket so that it can be disconnected from the power supply.
  • Page 20 Electrical connection Liquiline System CA80AL Using a Phillips head screwdriver, release the six screws on the electronics compartment cover (4) and fold out the cover towards the front.  A0028912 Screws of carrier board Screws of electronics compartment cover Endress+Hauser...
  • Page 21 Liquiline System CA80AL Electrical connection Route the cables on the rear panel of the device so that they are properly protected. Cable glands are available for the cable entry.  A0028913 Cable glands In the case of order versions with G' and NPT cable glands, the pre-mounted cable glands with an M‐thread must be replaced by the G' or NPT glands enclosed.

  • Page 22: Connecting Sample Preparation

    Electrical connection Liquiline System CA80AL Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment. Establish the connection as per →  11,  22 A0028910 ...
  • Page 23 Liquiline System CA80AL Electrical connection Guide the cable through the cable gland. In the case of order versions with G' and NPT cable glands, the pre-mounted cable glands with an M‐thread must be replaced by the G' or NPT glands enclosed.
  • Page 24 Electrical connection Liquiline System CA80AL Cable sample (does not necessarily correspond to the genuine cable supplied)  14 Inserting the cable Shielding clamp for Memosens supply and power supply Cable clamp for hose heating  13 Terminated cable  15...

  • Page 25: Connecting The Sensors And Additional Modules

    Liquiline System CA80AL Electrical connection Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals.
  • Page 26 Electrical connection Liquiline System CA80AL BASE-E A0028935  17 Connection compartment in the controller housing E basic module Analyzer interface Dummy cover Module cover E basic module 24 VDC Power A0016535  18 E basic module Indicator LEDs Slot for display cable...
  • Page 27 Liquiline System CA80AL Electrical connection Alarm relay connection Connections for 2 Memosens sensors (optional) Power supply for digital fixed cable sensors Current outputs with Memosens protocol SD card slot Internal device connection. Do not disconnect the plug! 85 86 24VDC...
  • Page 28 Electrical connection Liquiline System CA80AL Establish the connection as per →  20,  27 Ground the outer shield of the cable via the metal gland under the E basic module.  A0028930  21 Terminal strip 5.3.3 Connecting additional inputs, outputs or relays...
  • Page 29 Liquiline System CA80AL Electrical connection Digital inputs and outputs DIO module – – – – – –  22 Module  23 Wiring diagram Current inputs Module 2AI – –  24 Module  25 Wiring diagram Endress+Hauser...
  • Page 30 Electrical connection Liquiline System CA80AL Current outputs – – – – – –  26 Module  27 Wiring  28 Module  29 Wiring diagram diagram Relay Module 2R Module 4R  33 Wiring  30 Module  31 Wiring ...
  • Page 31 Liquiline System CA80AL Electrical connection 5.3.4 Connecting digital communication Module 485 128/SW Service DGND  35 Wiring  34 Module diagram LEDs on front of module Description Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active •...
  • Page 32 Electrical connection Liquiline System CA80AL DIP switches on front of module Factory setting Assignment 1-128 Bus address (→ "Commissioning/communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off.

  • Page 33: Hardware Settings

    Liquiline System CA80AL Electrical connection DIP switches on front of module Factory setting Assignment 1-128 Bus address (→ "Commissioning/communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off.

  • Page 34: Ensuring The Degree Of Protection

    Electrical connection Liquiline System CA80AL 2. External terminating resistor Here, leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5‐V power supply.

  • Page 35: Post-Connection Check

    Liquiline System CA80AL Electrical connection Individual types of protection permitted for this product (impermeability (IP), electrical safety, EMC interference immunity, Ex protection) can no longer be guaranteed if, for example: • Covers are left off. • Different power units to the ones supplied are used.

  • Page 36: Operation Options

    Operation options Liquiline System CA80AL Operation options Overview 6.1.1 Display and operating elements Display (with red display background in alarm condition) Navigator (jog/shuttle and press/hold Analyzer_CA80 09:11:05 01.12.2016 function) Soft keys (function depends on menu) SP1: Aluminium µg/l Al MENU...

  • Page 37: Access To The Operating Menu Via The Local Display

    Liquiline System CA80AL Operation options Access to the operating menu via the local display 6.2.1 Operating concept MODE DIAG MENU MODE DIAG HOLD Turning the navigator: moving the cursor in the menu Pressing the soft key: selecting the menu directly...

  • Page 38: Configuration Options

    Operation options Liquiline System CA80AL 6.2.2 Locking or unlocking operating keys Locking operating keys Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...
  • Page 39 Liquiline System CA80AL Operation options 6.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Operation/Display/Contrast 6.3.4 Actions •...
  • Page 40 Operation options Liquiline System CA80AL 6.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...

  • Page 41: Commissioning

    Liquiline System CA80AL Commissioning 6.3.6 Tables • Tables are needed to map mathematical functions . • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units.
  • Page 42 Commissioning Liquiline System CA80AL CAUTION Analyzer in operation and during maintenance activities Risk of injury and infection from medium, reagents or cleaner ‣ Before hoses are released make sure that no action, such as the pumping of sample, is currently running or is due to start soon.
  • Page 43 Liquiline System CA80AL Commissioning Hose connection diagram A0029089  45 Liquiline System CA80AL, single-channel device The D6 hose must always be routed such that it descends from M to D Reagent RN Photometer/measuring cell Cleaner Photometer cuvette Standard 1 Sample...

  • Page 44: Function Check

    Commissioning Liquiline System CA80AL A0029033  46 Liquiline System CA80AL, two-channel device and self-priming The D6 hose must always be routed such that it descends from M to D Reagent RN Photometer/measuring cell Cleaner Photometer cuvette Standard 1 Sample Reagent RK...

  • Page 45: Switching On The Measuring Device

    Liquiline System CA80AL Commissioning • After mounting, check all the connections to ensure they are secure and leak-tight. • Check that the hoses of the sample preparation system are mounted correctly in the hose glands. It should not be possible to remove the hoses without the application of force.
  • Page 46 Commissioning Liquiline System CA80AL Set time: Correct the set time if necessary. Return to measuring mode by pressing and holding the soft key for ESC for at least one second.  Your analyzer now works with your basic settings. The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved.
  • Page 48 *71343748* 71343748 www.addresses.endress.com...

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