Endress+Hauser Liquiline CA80AM Brief Operating Instructions
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Endress+Hauser Liquiline CA80AM Brief Operating Instructions

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KA01158C/07/EN/03.16
71313624
Valid as of version
01.06.00
Products
Brief Operating Instructions
Liquiline System CA80AM
Colorimetric analyzer for ammonium
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
Solutions
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Summary of Contents for Endress+Hauser Liquiline CA80AM

  • Page 1 These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information on the device can be found in the Operating Instructions and in the other documentation available at: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Liquiline System CA80AM Order code 00X00-XXXX0XX0XXX Ser. No.: X000X000000 TAG No.: XXX000 Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Configuring the measuring device ............Endress+Hauser...

  • Page 4: Document Information

    This symbol alerts you to situations which may result in damage to property. Cause/situation Consequences of non-compliance (if applicable) ‣ Action/note Symbols Symbol Meaning Additional information, tips Permitted or recommended Not permitted or not recommended Reference to device documentation Reference to page Reference to graphic  Result of a step Endress+Hauser...

  • Page 5: Symbols At The Device

    – Web server, SD01190C – EtherNet/IP, SD01293C • Special documentation on reagents: CY80AM • Documentation on other devices in the Liquiline platform: – Liquiline CM44xR (DIN rail device) – Liquiline System CAT8x0 (sample preparation) – Liquistation CSFxx (sampler) – Liquiport CSP44 (sampler) Endress+Hauser...

  • Page 6: Basic Safety Instructions

    Before commissioning the entire measuring point, verify that all connections are correct. Ensure that electrical cables and hose connections are undamaged. Do not operate damaged products, and safeguard them to ensure that they are not operated inadvertently. Label the damaged product as defective. Endress+Hauser...

  • Page 7: Product Safety

    Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Endress+Hauser...

  • Page 8: Incoming Acceptance And Product Identification

    • Firmware version • Ambient and process conditions • Input and output values • Measuring range • Activation codes • Safety information and warnings • Approvals as per version ordered ‣ Compare the data on the nameplate with your order. Endress+Hauser...

  • Page 9: Scope Of Delivery

     mark The product meets the requirements of the harmonized European standards. As such, it complies with the legal specifications of the EC directives. The manufacturer confirms successful testing of the product by affixing to it the  mark. Endress+Hauser...

  • Page 10: Installation

    The analyzer can be mounted in three different ways: • As an independent table-top device • Mounted on a wall • Mounted on a base (analyzer stand order version) 4.1.2 Dimensions 463 (18.23) 530 (20.87) A0028820  1 Liquiline System CA80 closed version, dimensions in mm (inch) Endress+Hauser...
  • Page 11 Liquiline System CA80AM Installation 417 (16.42) 530 (20.87) A0028819  2 Liquiline System CA80 open version with cooling module, dimensions in mm (inch) Endress+Hauser...
  • Page 12 • Mount the device on a level surface (with additional base). • Protect the device against additional heating (e.g. from heaters). • Protect the device against mechanical vibrations. • Protect the device against corrosive gases, e.g. hydrogen sulfide (H Endress+Hauser...

  • Page 13: Mounting The Analyzer On A Wall

    Maximum opening angle A0028811  4 Minimum spacing required for mounting. Engineering unit mm (inch). Mounting materials for securing the device to the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. Endress+Hauser...
  • Page 14 Installation Liquiline System CA80AM Ø 11 (0.43) Ø 10.7 (0.42) 120 (4.72) A0028810  7 Securing the holder unit on the housing  6 Holder unit dimensions. Engineering unit mm (inch) Endress+Hauser...
  • Page 15 Liquiline System CA80AM Installation A0028812  8 Hooking into the wall holder unit Hook the analyzer into the wall holder unit. Secure the two top parts of the wall holder unit with the screw supplied. Endress+Hauser...

  • Page 16: Mounting The Analyzer On A Base (Analyzer Stand Order Version)

    Installation Liquiline System CA80AM Mounting the analyzer on a base (analyzer stand order version) 624 (24.57) 530 (20.87) A0028809  9 Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Endress+Hauser...

  • Page 17: Post-Installation Check

    ‣ Prior to commencing connection work, ensure that no voltage is present on any cable. Before establishing the electrical connection, check whether the pre-installed power cable meets the local national electrical safety specifications. Endress+Hauser...

  • Page 18: Connecting The Analyzer

     A0028911 Bottle tray Cover Using a Torx screwdriver (T25), release the six screws on the carrier board (3) and fold out the board towards the front. For convenience of handling, hook the carrier board onto the locking plate. Endress+Hauser...
  • Page 19 Liquiline System CA80AM Electrical connection Using a Phillips head screwdriver, release the six screws on the electronics compartment cover (4) and fold out the cover towards the front.  A0028912 Screws of carrier board Screws of electronics compartment cover Endress+Hauser...
  • Page 20 With 24V power supply, a current of up to 10A can flow. For this reason pay attention to the voltage drop on the supply line. The voltage at the device terminals must be within the specified range (see "Supply voltage" section). To access the electronics compartment, proceed as described in the "Routing the cables" section. Endress+Hauser...

  • Page 21: Connecting Sample Preparation

    Assignment: -24 V DC Assignment: protective ground Connecting sample preparation 5.2.1 Connecting the optional cleaning valve of Liquiline System CAT810 Disconnect the mains plug. To fold out the carrier board towards the front, proceed as described in the "Routing the cables" section. Endress+Hauser...
  • Page 22 Use the six screws to secure the carrier plate after connecting. 5.2.2 Connecting the optional hose heater and communication between CAT820/ CAT860 and the analyzer Only use terminated genuine cables where possible. The sensor cable, fieldbus cable and Ethernet cable must be shielded cables. Endress+Hauser...
  • Page 23 M‐thread must be replaced by the G' or NPT glands enclosed. This does not affect the M32 hose glands. Compliance with the protective grounding specifications is mandatory when installing the device. Remove the protective cover in the upper right-hand corner.  A0028925 Endress+Hauser...

  • Page 24: Connecting The Sensors And Additional Modules

    Connecting the sensors and additional modules 5.3.1 Overview of connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 screws in the electronics compartment cover (1) to open the compartment: A0029058 Screws of electronics compartment cover Endress+Hauser...
  • Page 25  17 Connection compartment in the controller housing E basic module Analyzer interface Dummy cover Module cover E basic module 24 VDC Power A0016535  18 E basic module Indicator LEDs Slot for display cable Voltage connection Service interface Endress+Hauser...
  • Page 26 To access the electronics compartment, proceed as described in the "Routing the cables" section. Guide the sensor connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment. Endress+Hauser...
  • Page 27 If not all slots are occupied, always insert a dummy or end cover into the slot to the right of the last module. This ensures the that unit is shock-protected. ‣ Always ensure shock protection is guaranteed particularly in the case of relay modules (2R, 4R, AOR). Endress+Hauser...
  • Page 28 Electrical connection Liquiline System CA80AM Digital inputs and outputs DIO module – – – – – –  22 Module  23 Wiring diagram Current inputs Module 2AI – –  24 Module  25 Wiring diagram Endress+Hauser...
  • Page 29 – – – – – –  26 Module  27 Wiring  28 Module  29 Wiring diagram diagram Relay Module 2R Module 4R  33 Wiring  30 Module  31 Wiring  32 Module diagram diagram Endress+Hauser...
  • Page 30 • On = Transmission rate 100 MBit/s Power Supply voltage is applied and module is initialized Bus failure Bus failure System failure Device error Communication Modbus message sent or received Bus termination • Off = No termination • On = Termination is used Endress+Hauser...
  • Page 31 RJ45 10/100 • Off = Transmission rate 10 MBit/s • On = Transmission rate 100 MBit/s Power Supply voltage is applied and module is initialized Bus failure Not used System failure Device error Communication Modbus message sent or received Endress+Hauser...

  • Page 32: Hardware Settings

    Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.  The internal terminating resistor is used. 390 W 220 W 390 W DGND B/B' A/A'  39 Structure of the internal terminating resistor 2. External terminating resistor Endress+Hauser...

  • Page 33: Ensuring The Degree Of Protection

    Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required, designated use, may be carried out on the device delivered. ‣ Exercise care when carrying out the work. Endress+Hauser...

  • Page 34: Post-Connection Check

    Have the cables been routed without loops and cross-overs? ‣ Have the signal lines been connected correctly in accordance with the wiring diagram? ‣ Are all plug-in terminals securely engaged? ‣ Are all the connection wires securely positioned in the cable terminals? Endress+Hauser...

  • Page 35: Operation Options

    Status display Assignment of the soft keys, e.g. ESC: escape or abortion of a sampling process MODE: quick access to frequently required functions DIAG: link to Diagnostics menu ?: Help, if available DIAG MODE A0028988-EN  44 Display (example) Endress+Hauser...

  • Page 36: Access To The Operating Menu Via The Local Display

    Pressing the soft key: selecting the menu directly Menu/Language MODE DIAG Turning the navigator: selecting a value (e.g. from a list) Pressing the navigator: launching a function Menu/Language Menu/Language MODE DIAG Pressing the navigator: accepting the new value  New setting is accepted Endress+Hauser...

  • Page 37: Configuration Options

    • You receive a list of options. In a few cases, these also appear in the form of multiple choice boxes. • Usually you just select one option; in rare instances you select one or more options. • Example: Menu/Setup/General settings/Temperature unit Endress+Hauser...
  • Page 38 • You know that the item in question is an action if it is preceded by the following symbol: • Examples of typical actions include: – Deleting log entries – Saving or loading configurations – Triggering cleaning programs • Example: Menu/Setup/Analyzer/Manual operation Endress+Hauser...
  • Page 39 • Using the soft keys, you can: – Cancel your entries without saving the data () – Delete the character in front of the cursor ( ) – Move the cursor back one position ( – Finish your entries and save () E+H CA8 Endress+Hauser...

  • Page 40: Commissioning

    Connect the liquid-bearing hoses of the sample supply system. Self-priming: Connect the intake hose supplied (1.5 m) to the Liquid Manager ("sample") (see hose connection diagram), and guide the hose through the analyzer' s hose gland to the outside. Endress+Hauser...
  • Page 41 If present, connect the communication cable and hose heater of the sample preparation system to the analyzer. Ensure that only sample that has a low solids content is supplied, as otherwise there is a risk of blockage. The customer must guarantee a constant and sufficient volume of sample. Endress+Hauser...
  • Page 42 Commissioning Liquiline System CA80AM Hose connection diagram S1 RK A0028815  45 Liquiline System CA80AM, single-channel device A0028826  46 Liquiline System CA80AM, two-channel device and self-priming Endress+Hauser...

  • Page 43: Function Check

    If sample preparation is not connected, is the hose in the hose gland strain-relieved? ‣ Have the bottles with reagents, cleaner and standard been inserted and connected? ‣ Inspect the hose connections. Use the hose connection diagram as a guide. Endress+Hauser...

  • Page 44: Switching On The Measuring Device

    If you wish to configure your most important input and output parameters in the Basic setup analyzer : ‣ Configure the current inputs, relays, limit contactors, cleaning cycles and device diagnostics with the following submenus. Endress+Hauser...
  • Page 48 *71313624* 71313624 www.addresses.endress.com...

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