Endress+Hauser Liquiline System CA80AM Operating Instructions Manual
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Endress+Hauser Liquiline System CA80AM Operating Instructions Manual

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BA01240C/07/EN/02.15
71279633
Valid as of:
Softwareversion 01.05.02
Products
Operating Instructions
Liquiline System CA80AM
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline System CA80AM

  • Page 1 Products Solutions Services BA01240C/07/EN/02.15 71279633 Valid as of: Softwareversion 01.05.02 Operating Instructions Liquiline System CA80AM...

  • Page 3: Table Of Contents

    Liquiline System CA80AM Table of contents Document information ..5 System integration..48 Warnings ......5 Web server .
  • Page 4 Liquiline System CA80AM 11 Diagnostics and 15 Technical data ... . 188 troubleshooting ... 138 15.1 Input ......188 15.2 Output .

  • Page 5: Document Information

    Liquiline System CA80AM Document information Document information Warnings The structure, signal words and color coding of the warning information comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.

  • Page 6: Documentation

    Documentation The following instructions complement these Operating Instructions and are available on the product pages on the internet: • Brief Operating Instructions Liquiline System CA80AM, KA01158C • Operating Instructions Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors –...

  • Page 7: Basic Safety Instructions

    Designated use Liquiline System CA80AM is a wet-chemical analyzer for the almost continuous determination of the concentration of ammonium in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 8: Operational Safety

    Basic safety instructions Liquiline System CA80AM Operational safety ‣ Before commissioning the entire measuring point, check all the connections. Ensure that electrical cables and hose connections are not damaged. ‣ Do not operate damaged products and secure them against unintentional commissioning.

  • Page 9: Device Description

    Liquiline System CA80AM Device description Device description Device design Collecting vessel (optional) Window Air vent for cooling Bottle tray for reagents, cleaner and standard Reagent insulation box (optional) Photometer Controller a0022320 Fig. 1: Example of Liquiline System CA80AM with cooling module Endress+Hauser...

  • Page 10: Measuring System

    Device description Liquiline System CA80AM Measuring system A complete measuring system consists of: • Liquiline System CA80AM analyzer in the configuration ordered • Reagents, cleaners and standard solutions (to be ordered separately) • Liquiline System CAT8x0 sample conditioning (optional) a0023120 a0023080 Fig.
  • Page 11 Liquiline System CA80AM Device description a0021106 a0021105 Fig. 4: Measuring system with Liquiline System CAT820 Fig. 5: Measuring system with Liquiline System CAT860 Pump Pump Liquiline System CA80 Valve Collecting vessel Liquiline System CA80 Outlet Sample Sample Valve Filter (ceramic)
  • Page 12 Device description Liquiline System CA80AM a0021111 Fig. 6: Measuring system with two Liquiline System CAT820 units Filter (ceramic) Pump Liquiline System CA80 Sample Valve Medium Endress+Hauser...
  • Page 13 Liquiline System CA80AM Device description a0021104 Fig. 7: Measuring system with Liquiline System CA80, Liquiline System CAT820 and a second analyzer Backflushing with compressed air (optional) Sample Valve (optional) Second analyzer Pump Sample to second analyzer Liquiline System CA80 Filter (ceramic)

  • Page 14: Device Architecture

    Device description Liquiline System CA80AM Device architecture 3.3.1 Slot and port assignment – – 12,5V 3,3V a0021498-de Fig. 8: Slot and port assignment of hardware and on-screen display The electronic configuration follows a modular concept: • Several slots are available for electronics modules. These are referred to as "slots".
  • Page 15 Liquiline System CA80AM Device description • The outputs and relays are named after their function, e.g. "Current output", and are displayed in ascending order with the slot and port numbers Example,  å 8: – "Current output 2:1" shown on the display means: Slot 2 (e.g.

  • Page 16: Incoming Acceptance And Product Identification

    Incoming acceptance and product identification Liquiline System CA80AM Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged.  Inform the supplier about any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 17: Product Identification

    Liquiline System CA80AM Incoming acceptance and product identification Product identification 4.2.1 Nameplate Nameplates can be found: • On the inside of the door on the bottom right, or on the front in the bottom right-hand corner. • On the packaging (adhesive label, portrait format) The nameplate provides you with the following information on your device: •...

  • Page 18: Installation

    Installation Liquiline System CA80AM Installation CAUTION Incorrect transportation or installation can cause injury and damage the device ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.

  • Page 19: Installation Conditions

    Liquiline System CA80AM Installation Installation conditions 5.1.1 Dimensions a0020696 Fig. 10: Liquiline System CA80 without/with base, dimensions in mm (inch) Endress+Hauser...
  • Page 20 Installation Liquiline System CA80AM 5.1.2 Holder unit Mounting materials for securing the device to the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. a0021967 Fig. 12: Securing the holder unit on the housing a0021955 Fig.
  • Page 21 Liquiline System CA80AM Installation 5.1.3 Spacing required for mounting ≥ 330(12.99) a0021997 Fig. 14: Maximum opening angle a0021961 Fig. 13: Minimum spacing required for mounting. Engineering unit mm (in). Endress+Hauser...
  • Page 22 Installation Liquiline System CA80AM 5.1.4 Hooking the analyzer into the wall holder unit a0021982 Fig. 15: Hooking into the wall holder unit 1. Hook the analyzer into the wall holder unit. 2. Secure the two top parts of the wall holder unit with the screw supplied.
  • Page 23 Liquiline System CA80AM Installation 5.1.5 Base mounting a0023032 Fig. 16: Securing the base 1. Have two people lift the analyzer and place it on the base. Use the recessed grips. 2. Screw the base to the analyzer using 6 screws.
  • Page 24 Installation Liquiline System CA80AM 5.1.6 Mounting location Note the following when mounting the device: • Make sure that the wall has sufficient load-bearing capacity. • Mount the device on a level surface (with additional base). • Protect the device from additional heating (e.g. from heaters).
  • Page 25 Liquiline System CA80AM Installation Hose connection diagram a0022005 Fig. 17: Single-channel device a0022578 Fig. 18: Two-channel device and self-priming Cleaner Sample S1 Standard 1 Dispenser RB Reagent RB Drain Reagent RI 2 - 7 Dispenser W1 Drain Photometer/measuring cell Cu Cell Connect reagent RB to R1.

  • Page 26: Post-Installation Check

    Installation Liquiline System CA80AM Foundation plan for version with base 624 (24.57) 530 (20.87) a0021043 Fig. 19: Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Post-installation check • After mounting, check all the connections to ensure they are secure and leak-tight.

  • Page 27: Electrical Connection

    Liquiline System CA80AM Electrical connection Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.
  • Page 28 Electrical connection Liquiline System CA80AM 6.1.2 Remote operation via Ethernet/Web server/Modbus TCP/EtherNet/IP a0015876 Fig. 21: Modbus TCP and / or ethernet Available from software version 01.05.04 Endress+Hauser...

  • Page 29: Connecting The Analyzer

    Liquiline System CA80AM Electrical connection Connecting the analyzer NOTICE The device does not have a mains switch. ‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused plug socket. Depending on the order code, the mounted cable glands with an M-thread should be replaced by the G' or NPT glands enclosed.
  • Page 30 Electrical connection Liquiline System CA80AM 6.2.3 Connecting 24V devices • To access the electronics compartment, proceed as described in the "Routing the cables" section. • Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment.
  • Page 31 Liquiline System CA80AM Electrical connection 6.2.4 Cable terminals Plug-in terminals for Memosens and RS485 connections a0012691 a0012692 a0012693 Fig. 23: Press the screwdriver against Fig. 24: Insert the cable until the limit Fig. 25: Remove the screwdriver (closes the clip (opens the terminal)

  • Page 32: Connecting Sample Preparation

    Electrical connection Liquiline System CA80AM Connecting sample preparation 6.3.1 Connecting the optional valve of Liquiline System CAT810 1. Disconnect the mains plug. 2. Remove the bottle tray by lifting up the recessed grip slightly and then pulling it towards the front.
  • Page 33 Liquiline System CA80AM Electrical connection 6.3.2 Liquiline System CAT820 / CAT860 connection Only use terminated genuine cables. The cables must be shielded. Cable example (does not necessarily correspond to the original cable) a0023132 a0023133 a0013210 Fig. 31: Inserting the cable Fig.
  • Page 34 Electrical connection Liquiline System CA80AM 6. Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals.

  • Page 35: Connection Compartment In The Controller

    Liquiline System CA80AM Electrical connection Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 housing screws to open the connection compartment: BASE-E a0023129 Fig. 34: Basic module E Base-E Analyzer interface Dummy cover...
  • Page 36 Electrical connection Liquiline System CA80AM 6.4.1 E basic module a0016535 Fig. 35: E basic module Indicator LEDs SD card slot Voltage connection Slot for the display cable Alarm relay connection Service interface Power supply for digital fixed cable sensors Connections for 2 Memosens sensors (optional)

  • Page 37: Connecting The Sensors

    Liquiline System CA80AM Electrical connection Connecting the sensors Only use terminated genuine cables. a0003350 Fig. 37: Example of Memosens data cable CYK10 Connecting the ferrules of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland under the E basic module.

  • Page 38: Optional Sensor Inputs, Current Outputs And Relays

    Electrical connection Liquiline System CA80AM Optional sensor inputs, current outputs and relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps.
  • Page 39 Liquiline System CA80AM Electrical connection Current inputs Module 2AI a0016184 a0015761 Fig. 41: Module front Fig. 42: Wiring diagram Current outputs Module 2AO Module 4AO a0016179 a0015759 a0016178 a0015760 Fig. 43: Module front Fig. 44: Wiring diagram Fig. 45: Module front Fig.
  • Page 40 Electrical connection Liquiline System CA80AM Relays Module 2R Module 4R a0016181 a0015758 a0016182 a0015757 Fig. 47: Module front Fig. 48: Wiring diagram Fig. 49: Module front Fig. 50: Wiring diagram Example: Connecting the compressed air cleaning unit 71072583 for CAS40D T2.0A...
  • Page 41 Liquiline System CA80AM Electrical connection Example: Connecting the injector cleaning unit Chemoclean CYR10 CYR10 CA80 a0021354 Fig. 52: Connecting the injector cleaning unit CYR10 External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)

  • Page 42: Connecting Communication

    Electrical connection Liquiline System CA80AM Connecting communication 6.7.1 Module 485 a0016173 a0015762 Fig. 53: Bus connections on module 485 Fig. 54: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
  • Page 43 Liquiline System CA80AM Electrical connection DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON", the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, subnet mask=255.255.255.0, gateway=0.0.0.0, DHCP=Off...
  • Page 44 Electrical connection Liquiline System CA80AM LEDs on front of module Name Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 • Off = Transmission rate 10 MBit/s •...

  • Page 45: Hardware Settings

    Liquiline System CA80AM Electrical connection Hardware settings 6.8.1 Bus termination (module 485 only) There are two ways to terminate the bus: Internal terminating resistor (via DIP switch on the module board) Fig. 57: DIP switches for internal terminating resistor ‣...

  • Page 46: Guaranteeing The Degree Of Protection

    Electrical connection Liquiline System CA80AM 6.8.2 Bus address Setting the bus address ‣ Set the desired bus address via the DIP switches of module 485. For Modbus, valid bus adresses are anything between 1 and 247. If you configure an invalid address, software addressing is automatically enabled via the local configuration or via the fieldbus.

  • Page 47: Post-Connection Check

    Liquiline System CA80AM Electrical connection 6.10 Post-connection check WARNING Wiring errors Incorrect wiring puts the safety of people and the measuring point at risk. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 48: System Integration

    System integration Liquiline System CA80AM System integration Web server 7.1.1 Connection ‣ Connect the PC communication cable to the RJ45 port of module 485 or module ETH. a0016228 Fig. 61: Ethernet connection 7.1.2 Creating the data connection 1. Start your PC.
  • Page 49 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.

  • Page 50: Service Interface

    System integration Liquiline System CA80AM Service interface You can connect the device to a computer via the service interface and configure it using "Fieldcare". Furthermore, configurations can also be saved, transferred and documented. 7.2.1 Connection ‣ Connect the service interface on the controller housing to the Commubox (FXA291).

  • Page 51: Fieldbuses

    Liquiline System CA80AM System integration 7.2.3 Operation • In the DTM the menu structure corresponds to the onsite operation. The functions of the Liquiline System soft keys are found in the main window on the left. This is where you also navigate through the software.

  • Page 52: Operation Options

    Operation options Liquiline System CA80AM Operation options Overview 8.1.1 Display and operating elements Analyzer_CA80 09:11:05 26.08.2013 SP1: Ammonium NH4-N 14.3 mg/l MENU MODE DIAG HOLD Navigator (jog/shuttle and press/hold function) Soft keys (function depends on the menu) Display (red background in the event of an a0021504 Fig.
  • Page 53 Liquiline System CA80AM Operation options Access to the operating menu via the local display 8.2.1 Operation concept 0.2 mg/l 0.2 mg/l SP1: Ammonium NH4-N DIAG HOLD MODE a0021462-de a0023169-de Fig. 66: Pressing the soft key: selecting the menu directly Fig. 67: Turning the navigator: moving the cursor in the...
  • Page 54 Operation options Liquiline System CA80AM 8.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...

  • Page 55: Access To The Operating Menu Via The Web

    Enter the following address(es) to download logbooks: • 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) Endress+Hauser...

  • Page 56: Configuration Options

    Operation options Liquiline System CA80AM Configuration options 8.4.1 Display only • You can only read the values but cannot change them. • Typical read-only values are: analyzer data, sensor data and system information • Example: Menu/Setup/Analyzer/../Measuring parameter 8.4.2 Picklists • You receive a list of options.
  • Page 57 Liquiline System CA80AM Operation options 8.4.5 Customized text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...
  • Page 58 Operation options Liquiline System CA80AM 8.4.6 Tables • Tables are needed to map mathematical functions. • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units.

  • Page 59: Commissioning

    Liquiline System CA80AM Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 60: Configuring The Measuring Device

    Commissioning Liquiline System CA80AM Configuring the measuring device 9.4.1 Display settings Path: Menu/Operation Function Options Info Display Contrast 5 ... 95 % Adjust the screen settings to suit your working environment. Factory setting Backlight="Automatic" 50 % The backlighting is switched off automatically after a short time if a button is not pressed.
  • Page 61 Liquiline System CA80AM Commissioning Path: Menu/Operation Function Options Info Signal type Options Select a source of data or an output as the signal type. • Source of data • Output Factory setting Source of data Source of data Options Select a binary-, current- or temperature input as the •...
  • Page 62 Commissioning Liquiline System CA80AM Path: Menu/Operation Function Options Info Current action for Read only Is only displayed if an action is currently running. Display in MM:SS Start measurement Starts a measurement immediately. Is only displayed if no measurement is currently running.
  • Page 63 Liquiline System CA80AM Commissioning Path: Menu/Operation Function Options Info Start flushing with cleaner (CAT860) Stop flushing with cleaner (CAT860) Any remaining cleaner is rinsed out, for example, when you exit the menu. The system is set to a defined state.
  • Page 64 Commissioning Liquiline System CA80AM Path: Menu/Operation Function Options Info Dispenser replacement Dispenser selection Options Select the dispensers that you would like to replace. • None It is possible to select multiple bottles. • 2 • 3 • 4 • 7...
  • Page 65 Liquiline System CA80AM Commissioning 9.4.2 Basic setup analyzer Path: Menu/Setup/Basic setup analyzer Function Options Info Device tag Customized text, Select any name for your analyzer. Use the TAG name 32 characters for example. Factory setting Analyzer_serial number Set date Depends on the format...
  • Page 66 Commissioning Liquiline System CA80AM The table helps you locate the description in the specific section of the manual. Menu in Basic setup Section Software path in main menu analyzer Extended setup Extended setup Setup/Analyzer/Extended setup Measurement SP%0V Measurement SP%0V Setup/Analyzer/Measurement SP%0V...

  • Page 67: Display

    Liquiline System CA80AM Commissioning Display 9.5.1 Soft keys in the measurement mode On the bottom row of the display you can find four soft keys in the measuring screens: • Using "MENU" and "DIAG" brings you directly to the relevant software menu.
  • Page 68 Commissioning Liquiline System CA80AM 9.5.3 Device status Icons on the display alert you to special device conditions. Icon Location Description Title bar Diagnostics message "Failure" Title bar Diagnostics message "Maintenance request" Title bar Diagnostics message "Check" Title bar Diagnostics message "Out of specification"...

  • Page 69: Operation

    Liquiline System CA80AM Commissioning Operation The analyzer can be operated in three different modes. These modes can be accessed at any time via the "MODE" softkey. The user can switch the modes as he wishes. Restrictions only apply due to current operating states.

  • Page 70: Operation

    Operation Liquiline System CA80AM Operation 10.1 General settings 10.1.1 Basic settings Path: Menu/Setup/General settings Function Options Info Temperature unit Options • °C • °F • K Factory setting °C Current output range Options In accordance with Namur NE43, the linear range •...
  • Page 71 Liquiline System CA80AM Operation 10.1.2 Date and time Path: Menu/Setup/General settings/Date/Time Function Options Info Set date Depends on the format Editing mode: Day (two-digit): 01 to 31 MM (month): 01 to 12 YYYY (year): 1970 to 2106 Set time Depends on the format...
  • Page 72 Operation Liquiline System CA80AM 10.1.3 Hold settings Path: Menu/Setup/General settings/Hold settings Function Options Info Settings automatic Hold Hold release time 0 to 600 s The hold status is maintained for the duration of the delay time when you switch to measuring mode.
  • Page 73 Liquiline System CA80AM Operation 10.1.4 Logbooks Logbooks record the following events: • Calibration/adjustment events • Operation events • Diagnostic events Here you define how the logbooks should store the data. In addition, you can also define individual data logbooks for sensors. Assign the logbook name and select the measured value to be recorded.
  • Page 74 Operation Liquiline System CA80AM Path: Menu/Setup/General settings/Logbooks Function Options Info Overflow warnings Options If the fill-up buffer overruns, you can decide whether • Off you want to receive a diagnostic message from the Analyzer event logbook="Fill • On controller or not for each individual logbook.
  • Page 75 Liquiline System CA80AM Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Data logbooks For connected Memosens sensors (optional) You can create a maximum of 8 data logbooks. Logbook name Customized text, 20 characters Source of data Options Select a data source for the logbook entries. You can •...
  • Page 76 Operation Liquiline System CA80AM Path: Menu/Setup/General settings/Logbooks Function Options Info Source of data Read only This is for information purposes only. If you want to record another value, delete this logbook and create a Measured value new data logbook. Log time left...
  • Page 77 Liquiline System CA80AM Operation Example for setting up a new data logbook (for sensors, for instance) Menu/Setup/General settings/Logbooks/Data logbooks/New: a. Logbook name: Assign a name, e.g. "01". b. Source of data: Select a data source, e.g. the sensor connected to channel 1 (CH1).
  • Page 78 Operation Liquiline System CA80AM Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options Info Diag. output Options Before you can assign the message to an output, you • None must first configure a relay output for "Diagnostics" (Menu/Setup/Outputs, assign "Diagnostics" function and Factory setting set Operating modeto "as assigned"...
  • Page 79 Liquiline System CA80AM Operation EtherNet/IP EtherNet Industrial Protocol is an open fieldbus standard of the Open DeviceNet Vendor Association (ODVA). → www.odva.org Path: Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Enable Options You can switch ethernet communication on and off at •...
  • Page 80 Operation Liquiline System CA80AM Path: Menu/Setup/General settings/Extended setup/Ethernet Function Options Info EtherNetIP Port 44818 Read only A port is a part of an address which assigns data segments to a network protocol. Web server Path: Menu/Setup/General settings/Extended setup/Webserver Function Options...
  • Page 81 Liquiline System CA80AM Operation Data management Firmware update Please contact your local sales office for information on firmware updates available for your controller and its compatibility with earlier versions. The current firmware version of the analyzer, FXAB1 control module, photometer and sample preparation 1 can be found at: Menu/Diagnostics/System information/Software version.
  • Page 82 Operation Liquiline System CA80AM Saving the setup Saving the setup gives you the following advantages: • Quick and easy to restore a setup following a firmware update • Copying settings for other devices • Quick and easy switching between various setups, e.g. for different user groups or for recurring sensor type change •...
  • Page 83 Liquiline System CA80AM Operation Exporting the setup Exporting the setup gives you the following advantages • Export in XML format with a stylesheet for formatted display in an XML-compatible application such as Microsoft Internet Explorer • Importing the data (drag and drop the XML file into a browser window) 1.

  • Page 84: Analyzer

    Operation Liquiline System CA80AM 10.2 Analyzer Path: Menu/Setup/Analyzer Function Options Info Mode Read only Manual, automatic or fieldbus Device tag Customized text, Select any name for your analyzer. Use the TAG name 32 characters for example. Factory setting Analyzer_serial number Meas.
  • Page 85 Liquiline System CA80AM Operation Path: Menu/Setup/Analyzer/Extended setup Function Options Info Warning limit Remaining operating Read only hours Dispenser 2, 3, 4, 7 1 to 90 (d) Factory setting 28 d Diag. code733 Read only Alarm limit Remaining operating Read only hours Diag.
  • Page 86 Operation Liquiline System CA80AM Path: Menu/Setup/Analyzer/Extended setup Function Options Info Reagent RB, 1 ... 40 % connection R1 Factory setting 10 % Reagent RI, 1 ... 40 % connection R2 Factory setting 10 % Diag. code726 Read only Alarm limits...
  • Page 87 Liquiline System CA80AM Operation 10.2.2 Measurement Path: Menu/Setup/Analyzer/Measurement Function Options Info Start condition Options Immediate: • Immediate The analyzer immediately starts with the measurement • Date/time cycle once the system changes to the automatic mode • Continuous Date/time: The analyzer starts on the set date/time.
  • Page 88 Operation Liquiline System CA80AM 10.2.3 Calibration Path: Menu/Setup/Analyzer/Calibration Function Options Info Start condition Options The calibration can start either immediately or on the • Immediate set date/time. • Date/time Factory setting Immediate If Start condition Date/time is selected: Date 01.01.1970 ... 07.02.2106 Factory setting DD.MM.YYYY...
  • Page 89 Liquiline System CA80AM Operation 10.2.4 Cleaning Additional cleaning can be adapted to the application conditions in this menu. Path: Menu/Setup/Analyzer/Cleaning Function Options Info Start condition Options Immediate: • Immediate Cleaning of the valve manifold and cell starts • Date/time immediately.

  • Page 90: Sample Preparation

    Sample preparation The menu displayed depends on the connected sample preparation system. The menu item does not appear if a Liquiline System CA80AM analyzer is connected without a collecting vessel. The Liquiline System CAT860 can only be operated with a Liquiline System CA80 single-channel device.
  • Page 91 Liquiline System CA80AM Operation Path: Menu/Setup/Sample preparation Function Options Info If Start condition Date/time is selected: Date 01.01.1970 to 07.02.2106 (CAT860) DD.MM.YYYY Factory setting 01.01.1970 Time 00:00:00 to 23:59:59 (CAT860) HH:MM:SS Factory setting 00:00:00 Residence time 00:30 to 20:00 (MM:SS)
  • Page 92 Operation Liquiline System CA80AM Path: Menu/Setup/Sample preparation Function Options Info Heatings (CAT820, CAT860) Cabinet Options In the event of retrofitting, the heating can be activated • Available here. • Not available Factory setting Depends on the device version Hose filter...
  • Page 93 Liquiline System CA80AM Operation Path: Menu/Setup/Sample preparation Function Options Info If InstallationType Pressurized pipe sampling is selected (with Liquiline System CAT810, for example): Sample preparation 1 In the case of a two-channel device, Sample preparation 2 is also displayed. Cleaning valve...

  • Page 94: Current Inputs

    Operation Liquiline System CA80AM 10.4 Current inputs The input can be used as the data source for limit switches and logbooks, for example. Furthermore, external values can be made available as set points for controllers. Path: Menu/Setup/Inputs/Current input %0V x:y...

  • Page 95: Binary Inputs And Outputs

    Liquiline System CA80AM Operation 10.5 Binary inputs and outputs Hardware options, e.g. "DIO" module with 2 digital inputs and 2 digital outputs or fieldbus module "485" enables the following: • via a digital input signal – measuring range switching for conductivity (upgrade code required, see accessories) –...
  • Page 96 Operation Liquiline System CA80AM 10.5.1 Application examples Chlorine control with feedforward control CA80 CCA250 Dig.in CA80 CCA250 Dig.out: PFM CA80 – CA80: DIO Dig.in: PFM Flow, e.g. Promag53 a0021466 Fig. 72: Example of chlorine control with feedforward control Connection of the inductive proximity switch of the CCA250 assembly to the digital input of the DIO module for...
  • Page 97 Liquiline System CA80AM Operation Chlorine control with feedforward control Utilize the advantage of the effectively wear-free control with binary outputs versus a control system with relay. It is possible to achieve virtually continuous dosing using a dosing pump with higher input frequency through pulse frequency modulation (PFM).
  • Page 98 Operation Liquiline System CA80AM CA80 as cleaning master for connected sensors (optional) Dig.in CA80 CA80 CA80 a0021467 Fig. 73: Example of a central cleaning control External cleaning trigger at the binary input Transferring the external hold over binary output to other measuring devices without connected cleaning functions Transferring the cleaning trigger over a binary output to other self-cleaning measuring points CA80 as "cleaning master"...
  • Page 99 Liquiline System CA80AM Operation 10.5.2 Binary input configuration Path: Menu/Setup/Inputs/Binary input x:y Function Options Info Binary input Options Switching the input on/off • Off • On Factory setting Signal type Options Select the signal type. • Static signal Static signal •...
  • Page 100 Operation Liquiline System CA80AM Path: Menu/Setup/Inputs/Binary input x:y Function Options Info Input mode Options Frequency • Frequency Display in Hz in the measuring menu • Parameter Parameter Factory setting You subsequently determine the parameter name and Frequency unit. These are then displayed in the measuring menu.
  • Page 101 Liquiline System CA80AM Operation Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Signal type = "PFM" Max. frequency 1.00 to 1000.00 Hz Maximum frequency of the PFM output signal Is to equal the maximum possible upper limit of the Factory setting measuring range.
  • Page 102 Operation Liquiline System CA80AM Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Error behavior Options Freeze • Freeze The device freezes the last value. • Fixed value Fixed value Factory setting You define a fixed current value that is transmitted at Fixed value the output.

  • Page 103: Outputs

    Liquiline System CA80AM Operation 10.6 Outputs 10.6.1 Current outputs Liquiline System CA80 has two analog current outputs as standard. Set the current range from 0 to 20 mA or 4 to 20 mA under Menu/Setup/General settings. Possible applications • For outputting a measured value to a process control system or an external recorder •...
  • Page 104 Operation Liquiline System CA80AM Path: Menu/Setup/Outputs/Current output x:y (slot:output number) Function Options Info Hold behavior (for sensors) Options Freeze • Freeze The device freezes the last current value. • Fixed value Fixed value • None You define a fixed current value that is output at the Factory setting output.
  • Page 105 Liquiline System CA80AM Operation Measured valuedepending on theSource of data Source of data Measured value Options • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Options • Temperature • Turbidity g/l • Turbidity FNU Nitrate Options •...
  • Page 106 Operation Liquiline System CA80AM 10.6.2 Alarm relay and optional relays The basic version of the device always has one alarm relay. The following functions can be output via a relay: • Limit switch status • Controller manipulated variable for controlling an actuator •...
  • Page 107 Liquiline System CA80AM Operation Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay, the relay is modulated. The relay is energized (pulse, t ) and then de-energized again (interval, t Function="Controller" Function Options...
  • Page 108 Operation Liquiline System CA80AM PFM (pulse frequency modulation): Here, pulses of a constant length (t ) are output and the interval between the pulses varies ). At a maximum frequency, t Typical application: dosing pump Function="Controller" Function Options Info Actuator type...
  • Page 109 Liquiline System CA80AM Operation Outputting diagnostics messages via the relay You can output two categories of diagnostics messages via the relay: Diagnostics messages from one of the 4 Namur classes (--> see the "Adjusting diagnostics information" section for more information on the...
  • Page 110 Operation Liquiline System CA80AM Outputting the status of a cleaning function Function="Cleaning" (for sensors) Function Options Info Assignment Options Here you can specify how a cleaning function should be • None displayed for the alarm relay. • Cleaning 1 - Water You can define the cleaning programs under: •...
  • Page 111 Liquiline System CA80AM Operation 10.6.4 EtherNet/IP Determine which process values should be output via EtherNet/IP communication. You can define a maximum of 16 analog device variables (AI): ‣ Define the data source. You can choose from the analyzer, as well as sensor inputs, binary inputs and controllers.

  • Page 112: Additional Functions

    Operation Liquiline System CA80AM 10.7 Additional functions 10.7.1 Limit switches There are different ways of configuring a limit switch: • Assigning a switch-on and switch-off point • Assigning a switch-on and switch-off delay for a relay • Setting an alarm threshold and also outputting an error message •...
  • Page 113 Liquiline System CA80AM Operation Measured valuedepending on theSource of data Source of data Measured value Oxygen (amp.) Options • Temperature Oxygen (opt. fixed cable) • Partial pressure • Concentration liquid • Saturation • Raw value nA(only Oxygen (amp.)) • Raw value s(only Oxygen (opt. fixed cable))
  • Page 114 Operation Liquiline System CA80AM By assigning the controller manipulated variable to a limit switch, you can monitor the manipulated variable (e.g. configure a dosing time alarm). Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Cleaning program Options Use this function to choose the cleaning instance which •...
  • Page 115 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Limit value Settings Operating mode="Above limit check" or "Below limit Depends on the measured check" value a0018080 Fig. 74: Exceeding (A) and falling short of (B) a limit value (without hysteresis and switch-on delay)
  • Page 116 Operation Liquiline System CA80AM Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Range lower value Settings Operating mode="In range check" or "Out of range check" Depends on the measured Range upper value value a0018081 Fig. 75: Monitoring outside (A) and inside (B) a range (without hysteresis and switch-on delay)
  • Page 117 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Start delay 0 to 9999 s Operating mode="In range check", "Out of range check","Above limit check" or "Below limit check" Factory setting Switch off delay...
  • Page 118 Operation Liquiline System CA80AM 10.7.2 Controller Controller structure in Laplace representation a0015007 Fig. 78: Block diagram of the controller structure Neutral zone Integral value Output limiting Derivative value   Gain (P-value) Damping time constant with = 0 to 1...
  • Page 119 Liquiline System CA80AM Operation Configuration Make the following decisions when configuring a controller: What type of process can your process be assigned to? -->Process type Should it be possible to influence the measured variable (controlled variable) in one direction or in both directions? One-sided or two-sided controller, -->Controller type...
  • Page 120 Operation Liquiline System CA80AM Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controller Enable Options In connection with the DIO module, you can select a • None binary input signal, e.g. from an inductive proximity • Binary inputs switch, as a source for enabling the controller.
  • Page 121 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controller type Options Depending on the actuator connected, you influence the • PID 1-sided process in just one direction (e.g. heating) or in both • PID 2-sided directions (e.g.
  • Page 122 Operation Liquiline System CA80AM Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controlled variable Source of data Options Specify the input or output which should be the source of • Sensors data for the controlled variable. • Current inputs •...
  • Page 123 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Disturbance variable optional, activation code necessary With "flowing medium" (inline) controls, it can happen that the flow rate is non-constant. In some circumstances, strong fluctuations are possible. In the case of a settled control system in which the flow rate is suddenly halved, it is desirable that the dosed quantity from the controller is also directly halved.
  • Page 124 Operation Liquiline System CA80AM Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Source of data Options Specify the input or output which should be the source of • Sensors data for the disturbance variable. • Current inputs • Fieldbus signals •...
  • Page 125 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info 0.1 to 999.9 s Time constant for anti-windup feedback The lower the value the greater the integrator Factory setting inhibition. Exercise extreme caution when making 20.0 s changes.
  • Page 126 Operation Liquiline System CA80AM Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Range of adjustment and Tolerance range about the setpoint that prevents minor factory setting oscillations about the setpoint if using two-sided control Process Depends on the "Source of loops.
  • Page 127 Liquiline System CA80AM Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Manual mode -100 ... 100 % Editable manipulated variable, which is output in the manual mode. Factory setting Y Actual output Read only Manipulated variable actually output: Input manually for "Control"...
  • Page 128 Operation Liquiline System CA80AM Standard cleaning Standard cleaning involves, for example, cleaning a sensor with compressed air, as in the case of the ion-selective sensor. Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean Function Options Info Cleaning time 5 to 600 s Cleaning time ...
  • Page 129 Liquiline System CA80AM Operation Chemoclean Plus Use the "Chemoclean Plus" function for interval measurements in aggressive media or for regular cleaning operations using acid or alkaline solutions or special cleaning agents. Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function...
  • Page 130 Operation Liquiline System CA80AM The pneumatic retractable assembly is activated by compressed air via a two-way valve. As a result, the assembly assumes either the position 0 ("Measure" - sensor in medium) or position 1 ("Service" - sensor in rinse chamber). Media such as water, acids or bases are supplied via valves or pumps.
  • Page 131 Liquiline System CA80AM Operation Other settings and manual cleaning Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Start signal Options In addition to cyclic cleaning, you can also use an input • Bus signals signal to start event-controlled cleaning.
  • Page 132 Operation Liquiline System CA80AM 10.7.4 Mathematical functions In addition to "true" process values provided by connected physical sensors or analog inputs, you can have maximum 6 "virtual" process values calculated using mathematical functions. The "virtual" process values can be: • issued via a current output or fieldbus •...
  • Page 133 Liquiline System CA80AM Operation Redundancy Use this function to monitor two or three sensors with redundant measurements. The arithmetic average of the two closest measured values is calculated and output as the redundancy value. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Redundancy...
  • Page 134 Operation Liquiline System CA80AM rH value To calculate the rH value, a pH sensor and an ORP sensor must be connected. It is irrelevant whether you are using a pH glass sensor, an ISFET sensor or the pH electrode of an ISE sensor.
  • Page 135 Liquiline System CA80AM Operation Degassed conductivity Carbon dioxide from the air can be a contributing factor to the conductivity of a medium. The degassed conductivity is the conductivity of the medium excluding the conductivity caused by carbon dioxide. In the power station industry, for example, it is advantageous to use the degassed conductivity: •...
  • Page 136 Operation Liquiline System CA80AM Dual conductivity You can subtract two conductivity values and use the result, for example, to monitor the efficiency of an ion exchanger. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Dual conductivity Function Options Info Calculation Options On/off switch for the function •...
  • Page 137 Liquiline System CA80AM Operation Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/pH calculation from...

  • Page 138: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Liquiline System CA80AM Diagnostics and troubleshooting The color of the display background changes to red if a diagnostics message for error category "F" occurs. 11.1 General troubleshooting 11.1.1 Troubleshooting A diagnostic message appears on the display measured values are not plausible, or you identify a fault.
  • Page 139 Liquiline System CA80AM Diagnostics and troubleshooting 11.1.3 Device-specific errors Problem Possible cause Tests and/or remedial measures Values appear on display Module not wired correctly Check modules and wiring. but: Impermissible operating system Switch off device and switch it on again.

  • Page 140: Diagnostic Information On Local

    Diagnostics and troubleshooting Liquiline System CA80AM Problem Possible cause Tests and/or remedial measures No current output signal Basic module defective Check with integrated current simulation, connect mA meter directly to current output. 11.2 Diagnostic information on local display Up-to-date diagnostic events are displayed along with their status category, diagnostic code and short text.
  • Page 141 Liquiline System CA80AM Diagnostics and troubleshooting 11.5.2 Adapting the diagnostic behavior All the diagnostics messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually.
  • Page 142 Diagnostics and troubleshooting Liquiline System CA80AM Configuration options The list of diagnostic messages displayed depends on the path selected. There are device-specific messages, and messages that depend on what sensor is connected. Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options...

  • Page 143: Overview Of Diagnostic Information

    Liquiline System CA80AM Diagnostics and troubleshooting 11.6 Overview of diagnostic information 11.6.1 Device-specific, general diagnostic messages Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Selftest active Self-test active Simulation active • Simulation enabled • Simulation can be stopped in the diagnostic menu or by restarting the device Firmware incomp.
  • Page 144 Diagnostics and troubleshooting Liquiline System CA80AM Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Module data At least 1 module has incomplete configuration data • Check module information Power consumption Total power consumption is too high...
  • Page 145 Liquiline System CA80AM Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Photometer comm. Photometer not communicating Possible reasons: • Incorrect photometer connection Check photometer connection Module connect. No communication to sample preparation -> Check connecting cable to sample preparation system.
  • Page 146 Diagnostics and troubleshooting Liquiline System CA80AM Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Output above limit Current output exceeded Measured value is outside the specified current range Possible reasons: • Sensor in air • Air pockets in assembly •...
  • Page 147 Liquiline System CA80AM Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Filter mats change Filter mat change necessary The limit value for operating hours has been exceeded -> Replace the filter mats and reset the operating...
  • Page 148 Diagnostics and troubleshooting Liquiline System CA80AM Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Liquids alarm Consumable liquids, alarm Level monitoring or shelf life Measurement can still take place. Possible reasons: • The level of one or more liquids is low or one or more liquids have exceeded their expiry date.
  • Page 149 Liquiline System CA80AM Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Sampling time Standard pumping time exceeded Possible reasons: • Filter cartridge clogged • Sample line partially blocked Clean the filter cartridge Clean the sample line...

  • Page 150: Pending Diagnostic Messages

    Diagnostics and troubleshooting Liquiline System CA80AM Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Current Input low Current input too low At 4 to 20 mA, the input current is less than the lower error current.

  • Page 151: Logbooks

    Liquiline System CA80AM Diagnostics and troubleshooting 11.9 Logbooks 11.9.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries...
  • Page 152 Diagnostics and troubleshooting Liquiline System CA80AM Diagnostics/Logbooks Function Options Info Calibration events Chronological list of the calibration events. Show Events are displayed Select a particular event to display more detailed information. Go to date User input Use this function to go directly to a specific time in the •...
  • Page 153 Liquiline System CA80AM Diagnostics and troubleshooting You can view your data logbook entries graphically on the display ("Show plot"). You can also adapt the display to suit your individual requirements: • If you press the navigator button in the graphic display, you are given additional options such as the zoom function and x/y movement of the graph.
  • Page 154 Diagnostics and troubleshooting Liquiline System CA80AM Diagnostics/Logbooks Function Options Info Analyzer data logbooks Data logbooks for the data of the wet-chemical analyzers Data logbook SP1 Data logbook SP2 is also displayed for a two-channel device. Source of data Read only Displays the measuring channel Meas.
  • Page 155 Liquiline System CA80AM Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Log time left Read only Displays the days, hours and minutes until the logbook is full. Please note the instructions regarding the selection of the memory type in the General settings/Logbooks menu (-->...

  • Page 156: 11.10 System Information

    Diagnostics and troubleshooting Liquiline System CA80AM 11.10 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Factory setting Analyzer_serial number Order code Read only You can order identical hardware with this code.
  • Page 157 Liquiline System CA80AM Diagnostics and troubleshooting Diagnostics/System information Function Options Info Bottle status Read only Indicates the status specifying whether a bottle is • Cleaner available. • Standard 1 • Reagent RB, connection • Reagent RI, connection Modbus Read only Modbus-specific information •...

  • Page 158: 11.11 Simulation

    Diagnostics and troubleshooting Liquiline System CA80AM 11.11 Simulation You can simulate values at inputs and outputs for testing purposes: • Current values at current outputs • Measured values at inputs Diagnostics/Simulation Function Options Info Current output x:y Simulation of an output current This menu appears once for each current output.

  • Page 159: 11.12 Systemtest

    Liquiline System CA80AM Diagnostics and troubleshooting Diagnostics/Simulation Function Options Info Temperature -50.0 to +250.0 °C Set the desired simulation value. (-58.0 to 482.0 °F) Factory setting 20.0 °C (68.0 °F) 11.12 Systemtest Diagnostics/Systemtest Function Options Info Analyzer Sample collector Is only displayed if a collecting vessel is provided.

  • Page 160: 11.13 Reset

    Diagnostics and troubleshooting Liquiline System CA80AM Diagnostics/Systemtest Function Options Info On for 10 minutes The heating is switched on for 10 minutes. The heating is switched off. Automatic The heating is automatically switched on and off in line with the outside temperature.

  • Page 161: 11.14 Operating Time Information

    Liquiline System CA80AM Diagnostics and troubleshooting 11.14 Operating time information Diagnostics/Operating time information Function Options Info Operating time filter mats Filter mats Read only Displays the period of usage in days Operating time photometer Photometer Read only Displays the hours of operation in hours...

  • Page 162: 11.15 Firmware History

    Diagnostics and troubleshooting Liquiline System CA80AM 11.15 Firmware history Date Version Changes to the software Documentation: Edition 03/2015 01.05.02 Extension BA01240C/07/EN/02.15 • Chemoclean Plus BA01245C/07/EN/02.15 • Calendar function for cleaning • Conductivity: – New sensor: CLS82D – Concentration always visible in measuring menus –...

  • Page 163: Maintenance

    Liquiline System CA80AM Maintenance Maintenance WARNING Process pressure and temperature, contamination, electrical voltage Danger! Risk of serious or fatal injury! ‣ De-energize the device before opening it. ‣ Power can be supplied to switching contacts from separate circuits. De-energize these circuits before working on the terminals.

  • Page 164: Cleaning

    Maintenance Liquiline System CA80AM 12.1 Cleaning CAUTION Risk of injury from reagents escaping ‣ Clean the system every time before replacing consumables. 12.1.1 Housing Only clean the front of the housing with commercially available cleaning agents. The front is resistant to the following as per DIN 42 115: •...
  • Page 165 Liquiline System CA80AM Maintenance 6. Open all the chemical bottles and carefully remove the hoses.  Open all the bottles if you wish to replace dispensers or hoses. 7. Dry the ends of the hoses with a clean paper towel.

  • Page 166: Replacing Reagents, Standard And Cleaning

    Maintenance Liquiline System CA80AM 12.2 Replacing reagents, standard and cleaning agent Replacement interval for CA80AM with cooling module: Reagent CY80AM Every 3 months Standard solution CY80AM Every 6 months (typically; depending on the calibration interval) Cleaner CY800 Every 6 months (typically; depending on the cleaning interval)

  • Page 167: Zero Point Calibration

    Liquiline System CA80AM Maintenance 12.3 Zero point calibration 1. Press the "MODE" soft key. Switch to the manual mode if you are not already in this mode. 2. Remove the standard solution that is present, together with the hose. Alternatively, remove the hose from the liquid manager, allow the hose to drain and dry the hose well.

  • Page 168: Changing The Hose

    Maintenance Liquiline System CA80AM 12.4 Changing the hose Recommendation for the hose change interval: • C-Flex, white Every 12 months You need the following parts: • C-Flex hose, ID 1.6 mm • C-Flex hose, ID 3.2 mm Part of the CAV800 maintenance kit •...

  • Page 169: Changing The Filter Mats

    Liquiline System CA80AM Maintenance 12.5 Changing the filter mats Interval at which the filter mats need to be cleaned: • Depends on the application; recommendation: every 6 months Interval at which the filter mats need to be replaced: • Depends on the application; recommendation: every 12 months You need the following parts: •...
  • Page 170 Maintenance Liquiline System CA80AM 1. Rinse the system (see the "Rinsing the system" section). 2. Remove the bottles and the bottle tray. 3. Remove the cover of the carrier board. 4. Select "Menu/Operation/Dispenser replacement/Dispenser selection". 5. Select the dispenser n that you wish to replace, e.g. dispenser 2 and 7 (10 ml) or dispenser 3 and 4 (2.5 ml).

  • Page 171: Decommissioning

    Liquiline System CA80AM Maintenance 12.7 Decommissioning If the analyzer has not been in operation for more than 5 days, it must be decommissioned to avoid any damage to the device. To do so, proceed as follows: 1. Open the analyzer.

  • Page 172: Repair

    Repair Liquiline System CA80AM Repair 13.1 Spare parts 111 117 128 a0023551 a0023552 a0023558 a0023560 Endress+Hauser...
  • Page 173 Liquiline System CA80AM Repair a0023563 a0023564 Item Kit CA80 Order number Kit CA8x: controller with display 71218395 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: wall holder unit 71218400 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: base of the housing 71218402 •...
  • Page 174 Repair Liquiline System CA80AM Item Kit CA80 Order number Kit CA8x: small fan 40x40 mm 71218481 • Kit instructions, CA8x cooling module Kit CA8x: Peltier fan, large 60x60 mm 71218482 • Kit instructions, CA8x cooling module Kit CA8x: hose fitting, straight, 4 mm 71229910 •...
  • Page 175 Liquiline System CA80AM Repair Item Kit CA80 Order number Kit CA8x: FXAB1 control module 71218504 • Kit instructions, CA8x electronic parts Kit CA8x: DC/DC converter 24V 71218505 • Kit instructions, CA8x electronic parts Kit CA8x: backplane CM44 71239304 • Kit instructions, CA8x electronic parts...

  • Page 176: Return

    The measuring device must be returned if repairs or a factory calibration are required, or if the wrong product has been ordered or delivered. According to legal regulations Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with the medium.

  • Page 177: Accessories

    Liquiline System CA80AM Accessories Accessories The most important accessories that could be delivered at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. 14.1 Sample preparation Liquiline System CAT810 •...

  • Page 178: Maintenance Kit Cav800

    Accessories Liquiline System CA80AM 14.2.3 Cleaner CY800 • 500 ml (16.91 fl.oz.) container; order no. CY800-AA11 14.3 Maintenance kit CAV800 Maintenance kit CAV800 for CA80 • Standard – Dispensers, 4 x 2.5ml and 8 x 10 ml, including mounted adapter –...

  • Page 179: Measuring Cable

    Liquiline System CA80AM Accessories Kit for upgrade for second, downstream analyzer • Valve for switching sample flow • Hoses, connection adapters • Activation code • Order No. CAZ800-AAM1 14.6 Measuring cable Measuring cable CYK81 • Unterminated cable for extending sensor cables (e.g. Memosens) •...
  • Page 180 Accessories Liquiline System CA80AM Orbipac CPF81D • pH compact sensor for installation or immersion operation in industrial water and wastewater • Order as per product structure (--> Online Configurator, www.endress.com/cpf81d) • Technical Information TI00191C/07/EN 14.7.2 Enamel pH electrodes Ceramax CPS341D •...
  • Page 181 Liquiline System CA80AM Accessories 14.7.4 pH-ISFET sensors Tophit CPS471D • Sterilizable and autoclavable ISFET sensor with Memosens technology • For food and pharmaceutical industry, process engineering, water treatment and biotechnology • Order as per product structure (--> Online Configurator, www.endress.com/cps471d) •...
  • Page 182 Accessories Liquiline System CA80AM 14.7.6 Inductive conductivity sensors Indumax CLS50D • Inductive conductivity sensor with very good resistance properties for standard, Ex and high-temperature applications • Memosens protocol • Order as per product structure (--> Online Configurator, www.endress.com/cls50d) • Technical Information TI00182C/07/EN Indumax H CLS54D •...
  • Page 183 Liquiline System CA80AM Accessories 14.7.8 Oxygen sensors Oxymax COS51D • Amperometric sensor for dissolved oxygen, with Memosens technology • Order as per product structure (--> Online Configurator, www.endress.com/cos51d) • Technical Information TI00413C/07/EN Oxymax COS61D • Optical oxygen sensor for drinking water and industrial water measurement •...

  • Page 184: Additional Functionality

    Accessories Liquiline System CA80AM Turbimax CUS52D • Hygienic Memosens sensor for turbidity measurement in drinking water, process water and in utilities • With Memosens protocol • Order as per product structure (--> Online Configurator, www.endress.com/cus52d) • Technical Information TI01136C/07/EN 14.7.12 SAC and nitrate sensors Viomax CAS51D •...
  • Page 185 Liquiline System CA80AM Accessories Kit CM444/CM448/CM444R/CM448R/CSF48/CA80: Extension module 4AO • 4 x analog output 0/4 to 20 mA • Order No. 71135633 Kit CM444/CM448/CM444R/CM448R/CSF48/CA80: Extension module 2DS • 2 x digital sensor, Memosens • Order No. 71135631 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module 2AI •...

  • Page 186: Software

    Accessories Liquiline System CA80AM Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: • Extension module ETH • Modbus TCP (+ Ethernet configuration) • Order No. 71279809 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: • Extension module ETH • EtherNet/IP (+ Ethernet configuration) • Order no. on request 14.8.2 Firmware and activation codes SD card with Liquiline firmware •...

  • Page 187: 14.10 Other Accessories

    Liquiline System CA80AM Accessories 14.10 Other accessories SD card • Industrial Flash Drive, 1 GB • Order No. 71110815 Endress+Hauser...

  • Page 188: Technical Data

    Technical data Liquiline System CA80AM Technical data 15.1 Input 15.1.1 Measured variables -N, NH , NH [mg/l, ppm] 15.1.2 Measuring range CA80AM-AAA1: 0.05 to 20 mg/l NH CA80AM-AAA2: 0.5 to 50 mg/l NH CA80AM-AAA3: 1 to 100 mg/l NH 15.1.3 Types of input •...

  • Page 189: Output

    Liquiline System CA80AM Technical data 15.1.7 Cable specification (for optional sensors with Memosens technology) Cable type Memosens data cable CYK10 or fixed sensor cable, each with cable end sleeves or M12 round-pin connector (optional) Cable length Max. 100 m (330 ft) 15.2...

  • Page 190: Current Outputs, Active

    Technical data Liquiline System CA80AM 15.2.3 Load max. 500  15.2.4 Transmission behavior Linear 15.3 Current outputs, active 15.3.1 Span 0 to 23 mA 15.3.2 Signal characteristic Linear 15.3.3 Electrical specification Output voltage Max. 24 V Test voltage 500 V 15.3.4 Cable specification...

  • Page 191: Relay Outputs

    Liquiline System CA80AM Technical data 15.4 Relay outputs 15.4.1 Electrical specification Relay types • 1 single-pin changeover contact (alarm relay) • 2 or 4 single-pin changeover contacts (optional with extension modules) Relay switching capacity Basic module (alarm relay) Switching voltage Load (max.)

  • Page 192: Protocol-Specific Data

    Technical data Liquiline System CA80AM 15.5 Protocol-specific data 15.5.1 Modbus RS485 Protocol RTU / ASCII Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status)
  • Page 193 Liquiline System CA80AM Technical data Connections (max.) Explicit message Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI 10000 ms System integration EtherNet/IP Rockwell Add-on profile Level 3 IO data Input (T → O) Device status and highest-priority diagnostic...

  • Page 194: Power Supply

    Technical data Liquiline System CA80AM 15.6 Power supply 15.6.1 Supply voltage The analyzer is fitted with a connector with a cable length of 5 m (16 ft) . • 100 to 120 VAC / 200 to 240 VAC ± 10% 24 VDC ±...

  • Page 195: Performance Characteristics

    Liquiline System CA80AM Technical data 15.6.8 Sensor connection (optional) Sensors with Memosens protocol Sensor types Sensor cable Sensors Digital sensors without additional with plug connection and • pH sensors internal power supply inductive signal transmission • ORP sensors • Combined sensors •...

  • Page 196: Environment

    Technical data Liquiline System CA80AM 15.7.3 Measured error current inputs and outputs Typical measured errors: < 20 μA (for current values < 4 mA) < 50 μA (with current values 4 to 20 mA) at 25 °C (77° F) in each case Additional measured error depending on the temperature: <...

  • Page 197: Process

    Liquiline System CA80AM Technical data 15.8.2 Storage temperature -20 to 60 °C (-4 to 140 °F) 15.8.3 Humidity 10 to 95%, not condensing 15.8.4 Degree of protection IP55 (cabinet, analyzer stand) 15.8.5 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326-1: 2013, class A for industry 15.8.6 Electrical safety...

  • Page 198: 15.10 Mechanical Construction

    Technical data Liquiline System CA80AM 15.10 Mechanical construction 15.10.1 Dimensions See "Installation" chapter. 15.10.2 Weight Weight with cooling module Weight without cooling module Cabinet version 42 kg (92.6 lbs) 39.5 kg (87.1 lbs) Open installation 34 kg (74.96 lbs) 31.5 kg (69.45 lbs) Analyzer stand 75 kg (165.3 lbs)
  • Page 199 Liquiline System CA80AM Technical data Parts in contact with medium Dispensers Plastic PP and elastomer TPE Liquid manager Plastic PP and elastomer FKM Hoses C-Flex, NORPRENE Cell • Outer material • PP-GF30 • Optical window • Glass • Molded seal •...

  • Page 200: Index

    Liquiline System CA80AM Index Cleaner ....... . 166 Cleaning ......89, 164 Accessories Chemoclean .
  • Page 201 Liquiline System CA80AM Date and time ......71 Event logbook......151 Degree of protection.
  • Page 202 Liquiline System CA80AM Installation instructions Mounting location ..... . . 24 Dimensions......19 IT security .
  • Page 203 Liquiline System CA80AM Setup Export ....... . 83 Reagents ......166 Load.
  • Page 204 www.addresses.endress.com...

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