Drilling The Exhaust-Shield Mounting Holes - Toro Z Master 2000 Series Operator's Manual

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1
Figure 6
Tailpipe Extension Installation
1. Muffler tailpipe
2. 3/4 inch (19 mm)
3. Slip the pre-drilled end of the tailpipe extension over
the muffler tailpipe, and align the end of the extension
with the mark created in step 2. Rotate the tailpipe
extension until the pre-drilled hole in the extension is
aligned outward and horizontal
4. Mark the outline of the hole in the tailpipe extension
on to the muffler tailpipe, and remove the tailpipe
extension.
5. Locate the center of the mark on the muffler tailpipe
surface, and center-punch the location.
6. Drill a 1.5 mm (1/16 inch) hole in the muffler tailpipe
at the center-punch mark.
7. Slip the tailpipe extension on the muffler tailpipe and
align the holes.
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4
3
4
G018366
3. Tailpipe extension
4. Washer head screw (#8 x
1/2 inch, self-threading)
(Figure 6).
8. Secure the tailpipe extension with the self-threading
screw (#8 x 1/2 inch)
Note: Do the following steps to install the engine
guard if removed in step 1:
A. Align the holes in the guard with back side of the
front-mounting point and the center engine guard
(Figure
B. Loosely secure the lower engine guard to the
carriage bolt at the center engine guard with one
of the previously retained flange nuts
C. Secure the lower engine guard to the front
mounting point with the previously retained
carriage bolts and flange nuts
D. Tighten all the mounting hardware to secure the
lower-left engine guard.
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4
Drilling the Exhaust-Shield
Mounting Holes
Parts needed for this procedure:
1 Exhaust shield
2 Flange-hex-head bolt (3/8 x 1 inch)
2 Nut (3/8 inch)
Procedure
Note: If the exhaust-shield mounting holes are present in
the lower-left engine guard, skip to the instructions in section
5 Installing the Exhaust Shield (page
Note: Install the tailpipe extension and the lower-left engine
guard before installing the exhaust-heat shield.
Drill the holes in the lower-left bumper holes for the exhaust
shield as follows:
1. Locate the muffler tailpipe and tailpipe extension at the
left-rear corner of the engine, and locate the lower-left
engine guard.
2. Align the exhaust shield to the lower-left engine guard
as follows:
A. Center the arched part of the shield to the tailpipe
extension.
B. Locate and mark the heat-shield mounting holes
as follows:
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For Domestic (US) Mowers
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(Figure 6).
5).
(Figure
11).
(Figure 5).
5).