Toro Z MASTER 4000 Series Service Manual page 37

Kawasaki Engine Removal (continued)
Kawasaki Engine Installation
4000 Series Z MASTER® Service Manual
3442-427 Rev A
g346048
15. Remove the vent line from the air cleaner, if applicable.
16. Disconnect the clutch wire from the clutch.
17. Remove the clutch mounting 7/16 inch bolt, 2 belleville washers, and flat
washer. Slip the clutch off of the crankshaft.
Note: Before removing the clutch, note the orientation of the clutch wire
and the clutch.
18. Remove the engine pulley and retain the square key for use in reassembly.
19. Remove the clutch harness from the harness retainer on the clutch anchor.
20. Remove the 3/8 inch engine mounting bolt securing the clutch anchor to
the chassis.
21. Remove the 3 (3/8 inch) engine mounting bolts.
22. Using an appropriate lifting device, lift the engine away from the frame.
1. Using an appropriate lifting device, install the engine into position on the
frame.
2. Install the 3 (3/8 inch) engine mounting bolts. Torque to 37–44 N•m (30 ± 3
ft-lb)
3. Install the 3/8 inch engine mounting bolt securing the clutch anchor to the
chassis.
4. Install the clutch harness to the harness retainer on the clutch anchor.
5. Install the engine pulley and square key.
6. Install the clutch to the crankshaft. Install the clutch mounting 7/16 inch bolt,
2 belleville washers, and flat washer. Torque to 37–82 N•m (49-61 ft-lb).
7. Connect the clutch wire to the clutch.
8. Install the vent line to the air cleaner, if applicable.
9. Connect the fuel supply line at the fuel filter.
Figure 9
Page 4–7 Engine: Service and Repairs