Endress+Hauser Liquiline System CAT860 Operating Instructions Manual
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Endress+Hauser Liquiline System CAT860 Operating Instructions Manual

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BA01278C/07/EN/02.16
71335038
Products
Operating Instructions
Liquiline System CAT860
Automatic sample conditioning system for
supplying process measuring devices with filtered
sample from sludge activation, secondary
clarification or surface water
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline System CAT860

  • Page 1 Products Solutions Services BA01278C/07/EN/02.16 71335038 Operating Instructions Liquiline System CAT860 Automatic sample conditioning system for supplying process measuring devices with filtered sample from sludge activation, secondary clarification or surface water...

  • Page 3: Table Of Contents

    Liquiline System CAT860 Table of contents Table of contents Document information ..4 Maintenance ....27 Document function .

  • Page 4: Document Information

    Document information Liquiline System CAT860 Document information Document function 1.1.1 Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.
  • Page 5 Liquiline System CAT860 Document information Symbol Meaning Reference to graphic  Result of a step 1.3.2 Symbols at the device Symbol Meaning Reference to device documentation Endress+Hauser...

  • Page 6: Basic Safety Instructions

    Repairs not described in the Operating Instructions provided may only be carried out directly by the manufacturer or by the service organization. Designated use The Liquiline System CAT860 sample preparation system is designed to automatically supply process measuring devices with filtered sample from preclarification and sludge activation (see Technical data).

  • Page 7: Product Safety

    The relevant regulations and European standards have been observed. Product description • Liquiline System CAT860 sample preparation system • Local operation with soft keys and status LEDs • Filter unit with filter and holder in the configuration ordered •...
  • Page 8 Product description Liquiline System CAT860 Soft keys Peristaltic pump Pressure gauge Pressure-reducing valve for compressed air Housing heating (optional) Cleaner Vacuum pump A0030136  1 Endress+Hauser...

  • Page 9: Incoming Acceptance And Product Identification

    Liquiline System CAT860 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 10: Scope Of Delivery

     You will receive information on each feature (selected option) of the order code. Scope of delivery The scope of delivery comprises: • 1 Liquiline System CAT860 in the version ordered • 1 copy of the Operating Instructions (in the desired language on selection of the order option) •...

  • Page 11: Installation

    Installation conditions 5.1.1 Dimensions 463 (18.23) 530 (20.87) A0028820  2 Liquiline System CAT860, dimensions in mm (in) A0032007  3 Filter, dimensions in mm (in) Endress+Hauser...
  • Page 12 Installation Liquiline System CAT860 5.1.2 Retainer Mounting materials for securing the device to the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. Ø 11 (0.43) Ø 10.7 (0.42) 120 (4.72) A0028810 ...
  • Page 13 Liquiline System CAT860 Installation 5.1.3 Spacing required for mounting the wall holder units ≥ 330(12.99) ≤ 116 ° A0028814  7 Maximum opening angle A0028811  6 Minimum spacing required for mounting. Engineering unit mm (inch). Endress+Hauser...
  • Page 14 Installation Liquiline System CAT860 5.1.4 Hooking the sample preparation system into the wall holder unit A0028812  8 Hooking into the wall holder unit Hook the analyzer into the wall holder unit. Secure the two top parts of the wall holder unit with the screw supplied.

  • Page 15: Manometer Transportation Lock

    Liquiline System CAT860 Installation Manometer transportation lock NOTICE The manometer transportation lock is not open Damage to the manometer or device ‣ Open the transportation lock of the manometer before commissioning A0030139 A0030141 A0030140 ‣ ‣ Release the four screws with a ‣...
  • Page 16 Installation Liquiline System CAT860 A0029963  9 Retaining point (shown without splash protection cap) 5.3.1 Mounting as a fixed installation with immersion tube The cross clamp is mounted in such a way that one closed side faces the center of the basin while the other closed side faces upwards.
  • Page 17 Liquiline System CAT860 Installation Adjust the clamps on the cross clamp. Slide the cross clamp over the immersion tube. Make sure that the closed side of the cross clamp is at the top. Mount the multifunctional clamp ring (funnel-shaped side facing upwards) on the immersion tube above the cross clamp.
  • Page 18 Installation Liquiline System CAT860 A0029966  11 Mounting the chain retainer Mount the multi-functional clamping ring. Guide the bracket into the chain. Hook the bracket into the multi-functional clamping ring. Fit the splash protection cap. 60 to 80 mm (2.35 to 3.15")
  • Page 19 Liquiline System CAT860 Installation 5.3.3 Mounting with float Mount the filter as follows: Screw the thread adapter nut onto the plastic insert of the float. Connect the 4 mm, blue polytetrafluoro-ethylene sample hose to the filter. Screw the filter adapter into the plastic insert of the float.

  • Page 20: External Compressed Air Connection

    Installation Liquiline System CAT860 Connect the sample hose (polytetrafluoro-ethylene, 4 mm, blue) to the filter. Screw the filter into the quick release fastener as far as it will go. In doing so, turn the thread adapter nut, not the filter.

  • Page 21: Connecting Cat860 Sample Preparation System To Analyzer Ca80

    Liquiline System CAT860 Installation Prerequisites: • Compressed air with 2.0 to 4.0 bar (29 to 58 psi) • The compressed air must be filtered (40 µm) and free from water and oil • No continuous air consumption • Minimum nominal diameter for compressed air lines: 4mm (0.16 ") Connect the compressed air line to the connection provided on the bottom of the housing.

  • Page 22: Post-Installation Check

    Electrical connection Liquiline System CAT860 10. Guide the cable along the back of the carrier board (use the existing cable clips) and connect the plug to the control module. 11. Connect the liquid detector cable to the control module. 12. Fold the carrier board back in and secure it.

  • Page 23: Connecting Cables And Hoses

    Liquiline System CAT860 Electrical connection 2 GN/YE PK GY GN YE GY 3 9 10 85 86 97 98 S BN BK RD BK BN BU BK BK GN/YE PK GY GN YE GY A0030153  13 Level monitoring Grounding...

  • Page 24: Terminal Connection

    Electrical connection Liquiline System CAT860 A0030146  14 Underside of housing Hose, "pump to analyzer" Hose, "filter to pump" Power cable External compressed air line Temperature sensor (optional Release a suitable cable or hose gland on the underside of the housing and remove the dummy plug from the entry.

  • Page 25: Structure Of The Spiral Hose

    Liquiline System CAT860 Electrical connection A0030147 A0030148 A0030149 ‣ ‣ ‣ Release the six screws with a 4 Fold out the carrier board as far as The terminal block is located mm Allen key. the lock plate. behind the carrier board.

  • Page 26: Operation

    Operation Liquiline System CAT860 Operation On-site controller Sample pump forwards Sample pump backwards (press for longer) Backflush filter with air Backflush filter with cleaner A0029982 Key functions Press once: Function 1 = LED on Press for longer: Function 2 = LED flashes...

  • Page 27: Operation

    Liquiline System CA80 analyzer. If key 1 on the Liquiline System CAT860 is pressed, this results in a request to activate onsite mode. If this conflicts with a program cycle that has already begun, the system waits until the cycle is finished before the necessary activation is performed.

  • Page 28: Cleaning

    Maintenance Liquiline System CAT860 11.1 Cleaning CAUTION Risk of injury from cleaning solutions ‣ Wear protective gloves, protective goggles and protective clothing. ‣ When disposing of unused cleaning solutions, observe local regulations. NOTICE Cleaning agents not permitted Damage to the ‣...

  • Page 29: Replacing Pump Hose And Pump Head

    Cleaning the sample collector and hoses between the solenoid valve and sample collector The automatic cleaning function of the Liquiline System CAT860 comprises the filter and almost all hoses. The collecting vessel and the hose between the solenoid valve and collecting vessel do not fall within the scope of the automatic cleaning function.

  • Page 30: Replace Filter

    Repairs Liquiline System CAT860 Open the bayonet lock of the peristaltic pump. Replace the hose and, where necessary, the pump head. Close the bayonet lock of the peristaltic pump. 10. Make sure all the hoses and connectors are seated correctly.

  • Page 31: Spare Parts

    Liquiline System CAT860 Repairs 12.1 Spare parts Contact your Endress+Hauser Service Department if you have any questions about the spare parts. Detailed information on the spare parts kits is available from the "Spare Part Finding Tool" on the internet at: www.products.endress.com/spareparts_consumables...

  • Page 32: Return

    The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.

  • Page 33: Technical Data

    Liquiline System CAT860 Technical data Quick release fastener, filter, G1 Order No. 71254159 Post Order No. 71221053 Post mount clamp • For securing the sample preparation to horizontal and vertical posts and pipes • Order No. 71214646 Kit CAT820/860: ceramic filter, complete Order No.
  • Page 34 Technical data Liquiline System CAT860 14.2.3 Cable entries Depending on order version: • 2 x M32 cable gland (assigned internally) • 1 x M20 cable gland (1 x assigned internally) • 1 x M12 (temperature sensor, optional) Permitted cable diameter: M20 x 1.5 mm: 7 to 13 mm (0.28 to 0.51")
  • Page 35 Liquiline System CAT860 Technical data 14.4 Environment 14.4.1 Ambient temperature range Unheated +5 to +50 ˚C (41 to 122 ˚F) Heated -20 to +50 ˚C (-4 to +122 ˚F) 14.4.2 Storage temperature -20 to +60 °C (-4 to 140 °F) 14.4.3...
  • Page 36 Technical data Liquiline System CAT860 14.5.6 Compressed air 2 to 4 bar (29 to 58 psi) 14.6 Mechanical construction 14.6.1 Dimensions --> "Installation" section 14.6.2 Weight 33 kg (73 lbs) 14.6.3 Materials Housing material Housing exterior cover Plastic ASA+PC Housing inner lining...
  • Page 37 Liquiline System CAT860 Technical data 14.6.4 Hoses and cables Hose, filter to pump • Lengths: 3 m (9.8 ft), 5 m (16.4 ft) • Spiral hose: – PVC material – OD 21.6 mm (0.85") – ID 16 mm (0.63") • Sample hose 1 / 2: –...

  • Page 38: Index

    Index Liquiline System CAT860 Index Accessories ..... 32 Hoses Connection ....23 Solenoid valve and sample collector .
  • Page 39 Liquiline System CAT860 Index Repairs ......30 Vacuum pump Replacement Venting ....26 Filter .
  • Page 40 *71335038* 71335038 www.addresses.endress.com...

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