Endress+Hauser Liquiline System CAT860 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Endress+Hauser Manuals
  4. Measuring Instruments
  5. Liquiline System CAT860
  6. Operating instructions manual
Endress+Hauser Liquiline System CAT860 Operating Instructions Manual

Endress+Hauser Liquiline System CAT860 Operating Instructions Manual

Automatic sample preparation system for supplying process measurement devices with filtered sample from primary clarification and sludge activation
Hide thumbs Also See for Liquiline System CAT860:
Table of Contents

Advertisement

Quick Links

Download this manual
BA01278C/07/EN/01.14
71237653
Products
Operating Instructions
Liquiline System CAT860
Automatic sample preparation system for supplying
process measurement devices with filtered sample
from primary clarification and sludge activation
Solutions
Services

Advertisement

Table of Contents
loading

Related Manuals for Endress+Hauser Liquiline System CAT860

Summary of Contents for Endress+Hauser Liquiline System CAT860

  • Page 1 Products Solutions Services BA01278C/07/EN/01.14 71237653 Operating Instructions Liquiline System CAT860 Automatic sample preparation system for supplying process measurement devices with filtered sample from primary clarification and sludge activation...

  • Page 3: Table Of Contents

    Liquiline System CAT860 Table of contents Document information ..4 Operation....27 Warnings ......4 10 Diagnostics and Symbols used .

  • Page 4: Document Information

    Document information Liquiline System CAT860 Document information Warnings The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.

  • Page 5: Basic Safety Instructions

    Repairs not described in the enclosed Operating Instructions may only be carried out by the manufacturer directly or by the Service Organization. Designated use The Liquiline System CAT860 sample preparation system is designed to automatically supply process measuring systems with filtered samples from secondary clarification and sludge activation (see Technical Data).

  • Page 6: Device Design

    Liquiline System CAT860 Device design A complete sample preparation system consists of: • Liquiline System CAT860 sample conditioning • Local operation with soft keys and status LEDs • Filter unit with filter and holder in the configuration ordered • Automatic cleaning function with compressed air (external compressed air supply necessary) •...

  • Page 7: Incoming Acceptance And Product Identification

    Liquiline System CAT860 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is not damaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 8: Scope Of Delivery

    Liquiline System CAT860 Scope of delivery The scope of delivery comprises: • 1 Liquiline System CAT860 in the version ordered • 1 copy of the Operating Instructions (in the desired language on selection of the order option) • 1 CD •...

  • Page 9: Installation

    Ensure that the sample preparation system is properly hooked into the wall holder unit at the top and bottom and fix it in place on the upper wall holder unit with the securing screw. Installation conditions 5.1.1 Dimensions 417 (16.42) 530 (20.87) a0022855 Fig. 1: Liquiline System CAT860 dimensions. Engineering unit mm (in). Endress+Hauser...
  • Page 10 Installation Liquiline System CAT860 5.1.2 Holder unit Mounting materials for securing the unit on the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. a0021967 Fig. 3: Securing the holder unit on the housing a0021955 Fig.
  • Page 11 Liquiline System CAT860 Installation 5.1.3 Spacing required for mounting the wall holder units ≥ 330(12.99) a0021997 Fig. 5: Maximum opening angle a0021961 Fig. 4: Minimum spacing required for mounting. Engineering unit mm (in). Endress+Hauser...
  • Page 12 Installation Liquiline System CAT860 5.1.4 Hooking the sample preparation system into the wall holder unit a0021982 Fig. 6: Hooking into the wall holder unit 1. Hook the analyzer into the wall holder unit. 2. Secure the two upper parts of the wall holder unit with the screw supplied.

  • Page 13: Manometer Transportation Lock

    Liquiline System CAT860 Installation 5.1.5 Mounting location When installing the device, observe the following: • Make sure that the wall has sufficient load-bearing capacity. • Protect the device against additional heating (e.g. from heaters). • Protect the device against mechanical vibrations.

  • Page 14: Mounting The Filter In The Process

    Installation Liquiline System CAT860 Mounting the filter in the process Select the installation location in such a way that a suitable distance from the fixed installations is maintained, and the filter cannot be damaged even when moved (moving medium). For fixed installation, the retaining point must be selected in such a way that the proper operation and maintenance of the assembly is guaranteed.
  • Page 15 Liquiline System CAT860 Installation 5.3.1 Mounting as fixed installation with immersion tube The cross clamp is mounted in such a way that one closed side faces the center of the basin while the other closed side faces upwards. Mount the immersion tube as follows:...
  • Page 16 Installation Liquiline System CAT860 Mount the filter as follows: 1. Screw the immersion tube connection (straight, 90˚) onto the immersion tube. 2. Where applicable, screw the quick release fastener onto the immersion tube connection (optional). 3. Remove the thread adapter nut from the hose. The thread adapter nut is not required when installing with an immersion tube.
  • Page 17 Liquiline System CAT860 Installation 5.3.2 Mounting on a chain retainer Prerequisite: • The immersion tube is fitted with a filter. • The transverse pipe is fitted with a chain a0023260 Fig. 9: Mounting the chain retainer Mount the multi-functional clamp ring...
  • Page 18 Installation Liquiline System CAT860 5.3.3 Mounting with a float Mount the filter as follows: 1. Screw the thread adapter nut onto the plastic insert of the float. 2. Connect the 4 mm, blue polytetrafluoro-ethylene sample hose to the filter. 3. Screw the filter adapter into the plastic insert of the float.
  • Page 19 Liquiline System CAT860 Installation 5.3.4 Quick release fastener a0022633 Fig. 10: Mounting the chain retainer Bore - makes it possible to screw the adapter tight Adapter Thread adapter nut Inner sleeve Install the quick release fastener as follows: 1. Screw the adapter (item 2) into the immersion tube connection bracket.

  • Page 20: External Compressed Air Connection

     Connect the pressure to the pressure-reducing valve. Mounting the solenoid valve The scope of delivery of the Liquiline System CAT860 includes a solenoid valve and a liquid detector for mounting in the Liquiline System CA80. For further information on mounting the valve in the analyzer, please refer to the enclosed kit instructions.

  • Page 21: Post-Installation Check

    Liquiline System CAT860 Electrical connection Post-installation check • Once installation is complete, check the sample preparation system and hoses for damage. • After mounting, check whether all the screws are tightened correctly. • When mounted, check all the connections to ensure that they are properly seated and leak-proof.

  • Page 22: Cable And Hose Entries

    Electrical connection Liquiline System CAT860 Cable and hose entries a0023309 Hose, "pump to analyzer" External compressed air line Hose, "filter to pump" Temperature sensor (optional) Power cable 1. Release a suitable cable or hose gland on the underside of the housing and remove the dummy plug from the entry.

  • Page 23: Terminal Connection

    Liquiline System CAT860 Electrical connection Terminal connection • Power supply: e.g. NYY-J; 3-wire; max. 2.5 mm • Analog, signaling and transmission cables: e.g. LiYY 10 x 0.34 mm a0023310 a0023311 a0023312 Release the six screws with a 4 mm Fold out the carrier board as far as the The terminal block is located behind the Allen key.

  • Page 24: Wiring Diagram

    Electrical connection Liquiline System CAT860 Wiring diagram a0022860 Level monitoring Grounding Valve 3 Memosens Housing heating (optional) Shield Vacuum pump Supply voltage (115/230 VAC) Hose heating (optional) Line filter Endress+Hauser...

  • Page 25: Structure Of The Spiral Hose

    Liquiline System CAT860 Electrical connection Structure of the spiral hose Spiral hose, PVC, green PTFE, blue PTFE, black Memosens and power supply Hose heating a0022825 Fig. 12: Structure of the spiral hose Endress+Hauser...

  • Page 26: Operation

    Operation Liquiline System CAT860 Operation On-site controller Sample pump forwards Sample pump in reverse (hold down the operating key) Backflush filter with air Backflush filter with cleaner a0022329 Key functions Press once Function 1 = LED on Press and hold key down...

  • Page 27: Operation

    Liquiline System CA80 analyzer. If key 1 on the Liquiline System CAT860 is pressed, this causes a request to activate the onsite mode. If this conflicts with a program cycle that has already begun, the system waits until the cycle is finished before the necessary activation is performed.

  • Page 28: Maintenance

    Maintenance Liquiline System CAT860 Maintenance WARNING Electrical voltage Possible risk of serious or fatal injury ‣ De-energize the device before opening it. CAUTION Risk of injury/infection from medium leakage or unclean filter ‣ Before carrying out any maintenance work, ensure that the automatic cleaning function is deactivated ‣...
  • Page 29 Liquiline System CAT860 Maintenance 11.1.2 Cleaning agents The type of cleaning agent selected depends on the degree and type of contamination. For the most common types of contamination and the suitable cleaning agent, please refer to the table below. Type of contamination...

  • Page 30: Replacing The Pump Hose And Pump

    Liquiline System CAT860 Collecting vessel and hoses between the solenoid valve and collecting vessel The automatic cleaning function of the Liquiline System CAT860 comprises the filter and practically all the hoses. The collecting vessel and the hose between the solenoid valve and collecting vessel do not fall within the scope of the automatic cleaning function.

  • Page 31: Replacing The Filter

    Liquiline System CAT860 Maintenance 11.3 Replacing the filter a0023259 Fig. 13: Removing the filter cartridge a0022786 Fig. 14: Installing the new filter cartridge • The filter unit can stay on the assembly when replacing. Only the ceramic is replaced. • Lubricate the O-rings regularly.

  • Page 32: Repair

    Repair Liquiline System CAT860 Repair CAUTION Risk posed by unprofessional repairs ‣ Any time repairs or maintenance work is carried out, suitable measures must then be taken to ensure that the sample preparation system is leak-tight. Once the work is complete, the sample preparation system must once again meet the specifications in the technical data.

  • Page 33: Return

    The product has to be returned in the event of repair, factory calibration, incorrect delivery or incorrect ordering. As an ISO-certified company and due to legal regulations, Endress+Hauser is obligated to use particular handling techniques for all returned products that have come in contact with medium.

  • Page 34: Accessories

    Accessories Liquiline System CAT860 Accessories The most important accessories available at the time this document went to print are listed below. Contact your service representative or Sales Center for accessories that are not listed here. Quick release fastener, filter, G1 •...

  • Page 35: Technical Data

    Liquiline System CAT860 Technical data Technical data 14.1 Temperature inputs 14.1.1 Measuring range -30 to 70 ˚C (-20 to 160 ˚F) 14.1.2 Type of input Pt1000 14.1.3 Accuracy ± 2.5 K 14.2 Power supply 14.2.1 Supply voltage 100 to 120/200 to 240 V AC ± 10 %, 50/60 Hz 14.2.2 Power consumption...

  • Page 36: Performance Characteristics

    Technical data Liquiline System CAT860 14.3 Performance characteristics 14.3.1 Type of sampling Control unit, Liquiline System CA80 analyzer 14.3.2 Filtrate quantity • 5.5 to 16.5 ml/min • Factory setting: 8.25 ml/min All the values have been determined with new filters.

  • Page 37: Process

    Liquiline System CAT860 Technical data 14.4.6 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326-1: 2006, class A for industry 14.4.7 Electrical safety IEC 61010-1, Class I equipment Low voltage: overvoltage category II Environment < 2000 m (< 6562 ft) above MSL 14.5...

  • Page 38: Mechanical Construction

    Technical data Liquiline System CAT860 14.6 Mechanical construction 14.6.1 Dimensions See "Installation" chapter. 14.6.2 Weight 33 kg (73 lbs) 14.6.3 Materials Housing material Housing exterior cover Plastic ASA+PC Housing inner lining Plastic PP Process-wetted parts Filter (ceramic) , coated • End caps •...
  • Page 39 Liquiline System CAT860 Technical data 14.6.4 Hoses and cables Hose, filter to pump • Lengths: 3 m (9.8 ft), 5 m (16.4 ft) • Spiral hose: – PVC material – OD 21.6 mm (0.85") – ID 16 mm (0.63") • Sample hose 1 / 2: –...

  • Page 40: Index

    Liquiline System CAT860 Index Approvals ......8 Materials ......38 Mechanical construction Dimensions .
  • Page 41 Liquiline System CAT860 Warnings ......4 Weight ....... 38 Wiring.
  • Page 42 Liquiline System CAT860...
  • Page 44 71237653 www.addresses.endress.com...

Table of Contents