Table of Contents
Advertisement
Contents
Contents
Contents
Models............................................................... 3
Related Manuals ................................................ 3
Warnings ........................................................... 4
Gun Overview .................................................... 7
How the Electrostatic AA Spray Gun
Works ............................................ 7
Spraying Waterborne Fluids
Electrostatically .............................. 7
Controls, Indicators, and Components ........... 8
Smart Guns ................................................. 9
Installation.......................................................... 14
System Requirements .................................. 14
Warning Sign............................................... 14
Install the System......................................... 14
Ventilate the Spray Booth ............................. 14
Air Supply Line ............................................ 15
Ground the Cabinet...................................... 15
Grounding ................................................... 16
Connect the Waterborne Fluid Hose.............. 18
Agitator Kit Accessory .................................. 22
Gun Setup.......................................................... 23
Gun Setup Procedure................................... 23
Check Gun Electrical Grounding ................... 26
Flush Before Using Equipment...................... 27
Operation ........................................................... 28
Pressure Relief Procedure............................ 28
Operating Checklist...................................... 29
Procedure ...................................... 29
Fill the Fluid Supply...................................... 30
Startup ........................................................ 30
Shutdown .................................................... 30
Maintenance ...................................................... 31
Daily Care and Cleaning Checklist ................ 31
Flushing ...................................................... 31
Clean the Gun Daily ..................................... 33
Daily System Care ....................................... 35
Electrical Tests ................................................... 36
Test Gun Resistance.................................... 36
Test Power Supply Resistance ..................... 37
Test Gun Barrel Resistance .......................... 37
Test Ground Strip Resistance ....................... 38
Test Cylinder Resistance.............................. 38
Troubleshooting.................................................. 39
Voltage Loss Troubleshooting....................... 39
Spray Pattern Troubleshooting...................... 41
Gun Operation Troubleshooting .................... 42
Electrical Troubleshooting ............................ 43
2
Repair................................................................ 44
Prepare the Gun for Service ......................... 44
Replacement .................................. 44
Electrode Replacement ................................ 45
Gun Barrel Removal..................................... 46
Gun Barrel Installation .................................. 46
Fluid Needle Replacement............................ 47
Alternator Removal and Replacement ........... 49
Fan Air Adjustment Valve Repair .................. 51
Repair............................................ 51
ES On-Off Valve Repair ............................... 52
Air Valve Repair........................................... 53
Smart Module Replacement.......................... 53
Air Swivel and Exhaust Valve
Replacement .................................. 54
Parts.................................................................. 55
Standard Air-Assisted Spray Gun
Assembly ....................................... 55
Smart Air-Assisted Spray Gun
Assembly ....................................... 57
Isolation Enclosure....................................... 59
Tubing and Wiring ....................................... 62
Alternator Assembly ..................................... 64
ES On-Off Valve Assembly........................... 65
Fan Air Adjustment Valve Assembly .............. 66
Air Cap Assembly ........................................ 66
Smart Module Assembly............................... 67
Spray Tip Selection Chart.................................... 68
AEM Fine Finish Spray Tips.......................... 68
AEF Fine Finish Pre-Orifice Spray
Tips ............................................... 69
Round Spray Tips ........................................ 69
Repair Kits and Accessories................................ 70
Gun Accessories.......................................... 70
Operator Accessories................................... 71
System Accessories..................................... 71
Signs .......................................................... 71
Test Equipment ........................................... 71
Hoses ......................................................... 71
245895 Agitator Kit ...................................... 72
Ignitability of Coating Materials ............................ 73
Dimensions ........................................................ 74
Technical Specifications...................................... 75
California Proposition 65 ..................................... 75
3A2497H
Advertisement
Table of Contents
Troubleshooting
