Maintenance Check List - Roland VersaCamm VS-640i Service Notes

6-2 Maintenance Check List

User Name :
Check items
Interview the customer
Output / Get Report before maintenance
Check drain bottle
Upgrade the firmw are to the latest version
Check
Consumable
Parts
Head
Scan Motor
Wiper
Felt Wiper
Linear Encoder Scale 1
Linear Encorder Scale 2
Cap Top
Sponge under the Wipers
Wiper Scraper
Lithuium Battery
Carriage Belt
Check
Mechanical Parts
Cutter Protection
Pinch Roller
Grid Roller
Ink Tube
Check printing
Check cutting
Output / Get Report after maintenace
VS-640i/540i/300i Maintenance Check List
Operation points
Ask the customer if there is something that he/she is concerned about.
[Get Report] by Peck, or print both Service Report and History Report.
If large amount of ink is discharged in the drain bottle, dispose of it and give
an explanation to the customer. Make sure to reset the discharged-ink count.
Upgrade the firmw are if the installed firmw are is not the latest version.
Determine if it should be replaced based on the SHOT COUNT in the History
Report, the test print result and the customer's interview .
Replacemnet cycle : 6 billions shots
Perform manual cleaning by using cleaning sticks and cleaning liquid.
Output the test patterns of BIAS to check the error, and perform adjustment if
necessary.
Determine if it should be replaced based on MOTOR ERROR and MOTOR
HOURS S in the History Report, or on the motor sound w hen performing a
print and the customer's interview . Put grease on the gear if you replace the
motor.
Replacement Cycle : 3,000 hours
Determine if it should be repalced on the performance of the cleaning or the
w iping times of the history report.
Replacement Cycle : Wiping count 3,000 times
Determine if it should be repalced on the performance of the cleaning or the
w iping times of the history report.
Replacement Cycle : Wiping count 800 times
Check if the Encoder Scale has any dirt or dust or any ink on. And, check the
Encoder Module, too.
Check the Linear Encorder Sheet w ith [SERVICE MENU]>[PRINT
MENU]>[LINEAR CHECK]. If result is not good, upgrade the firmw are and the
RVW and perform cleaning and replacement if necessary.
Determine if it should be replaced based on the performance of the cleaning
or the period from the time w hen the Cap Top w as repalced last time.
Replacement Cycle : 6 months
Determine if it should be replaced diagnosing from the appearance of it.
Perform manual cleaning using cleaning sticks and cleaning liquid. Replace it
depending on the performance or appearance.
Replacement Cycle : 12 months
Replacement Cycle : 24 months
Check if the carriage belt does not touch the upper end or low er end of the
drive pulley and idle pulley w hen the head carriage moves in the full w idth.
Adjust the belt position, if necessary.
Replace it depending on the scratches.
Check if it is not w orn out or not dirty, or not deformed. Check if it rotates
smoothly.
Remove foreign substances put on it by using a brush.
Check the clearance betw een the ink tube and the guide cable support is
more than 6mm. Adjust the ink tube position, if necessary.
Refer to the Sect3 (from 3-20-27 to 3-20-30).
Check that there is no problem w ith the printing operation and printing result.
Check that there is no problem w ith the cutting operation and cutting result.
[GET REPORT] by Peck, or print both Service Report and History Report.
Serial Number :
6-15
Date :
Check
Done
Done
Good
Dispose Reset
OK
Good
Reset
Replacement
Done
Perform Cleaning
Good
Adjustment Done
Good
Reset
Replacement
Done
Replacement Done
Perform
Cleaning
Replacement Done
Perform
Cleaning
Replacement Done
Perform
Cleaning
Good RVW, Firmw are
Upgrading
Replacement Done
Perform
Cleaning
Good
Replacement Done
Perform
Cleaning
Good
Replacement Done
Perform
Cleaning
Good
Replacement Done
Perform
Cleaning
Good Replacement Done
Good Adjustment Done
Good Replacement Done
Good Replacement Done
Done
Good Adjustment Done
Done
Done
Done