Carrier 100/A Series Installation, Start-Up, Operating And Service And Maintenance Instructions page 54

4-way multipoise, inducted-combustion gas furnace, input capacities: 45,000 thru 135,000 btuh
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__t13
_1
NO PREVIOUS
CODE
Stored
codes
are erased after 72 hours. On RED LED
boards
stored
status codes
can also be
erased
whenever
power
(115V
or 24V)
is interrupted.
Run system
through
a
heating
or cooling cycle to check system.
BLOWER
ON AFTER
POWER
UP
(115V OR 24V)
Normal
operation.
Blower
runs for 90 seconds,
if unit is
powered
up during a call for heat (R-W
closed)
or when (R-W opens) during the
blower
on-delay
period.
LIMIT CIRCUIT
LOCKOUT
Lockout
occurs if the limit, draft sa_guard,
flame
rollout, or blocked vent switch*0f
used) is
open longer than 3 minutes.
Control will
auto-reset
after 3 hours. See code 33.
IGNITION
LOCKOUT
System
failed to I
ignite gas and prove flame in 4 attempts.
I
Control
will auto-reset
after 3 hours.
See status
code 34.
GAS
HEATING
LOCKOUT
Turn
off
power and wait 5 minutes
to retry.
Check
for:
-
Stuck closed gas valve relay on control.
-
Miswire
or short to gas valve
wire.
ABNORMAL
FLAME-PROVING
SIGNAL
Flame
is proved
while gas valve is de-
energized.
Inducer
will run until fault is
cleared.
Check for:
-
Stuck open or leaky gas valve.
PRESSURE
SWITCH
DID NOT OPEN
Check for:
-
Obstructed
pressure
tube.
-
Pressure
switch stuck closed.
SECONDARY
VOLTAGE
FUSE IS OPEN
Check for:
- Short circuit in secondary
voltage (24V)
wiring
including
thermostat
leads.
Disconnect
thermostat
leads to isolate
short circuit.
31
33
34
PRESSURE
SWITCH
DID NOT CLOSE
OR REOPENED
If open longer than 5
minutes, inducer
shuts off for 15 minutes
before retry.
If opens
during
blower
on-
delay period, blower
will come
on for the
selected
blower
off-delay.
Check for:
-
Proper vent sizing.
-
Low inducer
voltage
(115V).
-
Low inlet gas pressure
(if LGPS used).
-
Inadequate
combustion
air supply.
-
Disconnected
or obstructed
pressure
tubing.
-
Defective
inducer
motor.
-
Defective
pressure
switch.
-
Excessive
wind.
-
Restricted
vent.
LIMIT CIRCUIT
FAULT
Indicates
the
limit, draft safeguard,
flame
rollout,
or
blocked
vent shutoff switch*
(if used)
is
open.
Blower
will run for 4 minutes
or
until open switch
remakes
whichever
is
longer.
If open longer than
3 minutes,
code changes
to lockout
#13.
If open
less than 3 min. status
code #33
continues
to flash
until blower
shuts off.
Flame rollout switch and BVSS
requires
manual
reset.
Check
for:
- Dirty filter or restricted
duct system.
-
Loose
blower
wheel.
-
Defective
switch or connections.
- Defective
blower
motor or capacitor.
-
Inadequate
combustion
air supply
(flame rollout
switch
open).
-
Restricted
vent.
-
Proper
vent sizing.
-
Excessive
wind.
IGNITION
PROVING
FAILURE
If flame
is not sensed
during
the trial for ignition
period, the control will repeat the ignition
sequence
3 more times before
lockout
#14 occurs.
If flame signal
is lost during
the blower
on-delay
period,
blower
will
come on for the selected
blower off-delay.
Check the following
items first before
proceeding
to the next step.
-
Gas valve turned
off.
-
Manual
shut-off
valve.
-
Green/Yellow
wire MUST be connected
to furnace
sheet metal.
-
Flame sensor
must not be grounded.
To determine
whether
the problem
is in
the gas valve, igniter, or flame sensor the
system can be operated
in the component
test mode to check the igniter.
First
remove the R thermostat
connection
from
the control
and initiate the component
test sequence.
Does the igniter
glow
orange/white
by the end of the 15 second
warm-up
period?
i
YE
* Blocked vent shutoff switch used in Chimney
Adapter
Kit
Unplug igniter harness from control and initiate
another
component
test sequence.
Check
for 115V between
pin 1 and NEUTRAL-L2
on
the control.
Was 115V
present
for the 15
second
period?
45
CONTROL
CIRCUITRY
LOCKOUT
Auto-reset
after 1 hour lockout
due to:
Flame
circuit failure.
-
Gas valve relay stuck open.
Software
check error.
Reset
power to clear lockout.
Replace
control
if code repeats.
._-_
Replace
furnace
control.
._j
Check for continuity
in the harness
and igniter. |
Replace
defective
component.
J
!
Reconnect
the R thermostat
lead and set
_
Check
connections.
If OK, replace
control.
I
thermostat
to call for heat.
Connect
voltmeter
!
across gas valve connections.
Does gas valve
receive
24V?
_
Check that all gas valves are turned
on.
_|
YES
.__J
J_'] Replace
valve.
/
Does
gas valve open and allow gas to flow?
F'_
Check for:
YES
I Do the main burners
ignite?
r
YES
I Dothe
main burners
stay on?
, NO
I
epeat
call for heat and check flame
sensor
current
during
trial for ignition
period.
Is the
DC microamps
below 0.5?
YES
Clean flame sensor
with fine steel wool and
I
recheck
current.
Nominal
current is 4.0 to 6.0
!
mlcroamps.
I Is current
near typical
value?
YES
I Will main burners
ignite and stay on?
J
YES
I Fixed"
J
- Inadequate
flame
carryover
or rough
ignition.
Low inlet gas pressure.
Proper
firing rate.
- Blocked
or incorrect
carry- over gap.
(.045" nominal)
Allow blower
to come on and repeat test to
check for intermittent
operation.
Check
connections
and retry.
If current
is
near typical value
(4.0-6.0
nominal)
and
burners
will not stay on, replace
control.
._
Replace
electrode.
._2_
Replace
furnace
control.
1
!

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