Carrier weathermaker 8000 58WAV Installation, Start-Up And Operator's Manual

Upflow induced-combustion furnaces

Advertisement

Visit www.carrier.com
Installation, Start-Up, and Operating Instructions
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE........................................................................2-3
Dimensional Drawing ...............................................................2
Clearances From Combustible Materials .................................3
INTRODUCTION.....................................................................3
LOCATION ..............................................................................4
General.................................................................................4
Location Relative to Cooling Equipment ...........................4
Hazardous Locations ...........................................................4
Unconfined Space................................................................4
Confined Space....................................................................5
AIR DUCTS..............................................................................6
General Requirements .........................................................6
Ductwork Acoustical Treatment .........................................6
Supply-Air Connections ......................................................6
Return-Air Connections.......................................................6
FILTER ARRANGEMENT .....................................................6
LEVELING LEGS (IF REQUIRED).......................................7
GAS PIPING .........................................................................7-8
ELECTRICAL CONNECTIONS.............................................8
115-v Wiring........................................................................8
24-v Wiring..........................................................................8
Accessories .......................................................................8-9
VENTING .................................................................................9
General...............................................................................12
Sequence Of Operation ................................................12-15
Heating Mode ....................................................................13
Cooling Mode...............................................................13-15
Continuous Blower Mode .................................................15
Heat Pump Mode...............................................................15
Start-Up Procedures .....................................................15-16
Adjustments ..................................................................16-20
Set Gas Input Rate .......................................................16-19
Set Temperature Rise...................................................19-20
Set Thermostat Heat Anticipator ......................................20
Check Safety Controls ............................................................20
Checklist..................................................................................21
Book 1 4
PC 101
Catalog No. 535-757
Tab 6a 8a
Upflow Induced-Combustion Furnaces
Sizes 045-155, Series 140 (LIMITED)
Page
Printed in U.S.A.
WeatherMaker 8000™
REGISTERED QUALITY SYSTEM
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B.
In Canada, refer to CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Form 58WAV-9SI
Pg 1
58WAV
ama
CERTIFIED
1-00
Replaces: New
.

Advertisement

Table of Contents
loading

Summary of Contents for Carrier weathermaker 8000 58WAV

  • Page 1: Table Of Contents

    WeatherMaker 8000™ 58WAV Upflow Induced-Combustion Furnaces Visit www.carrier.com Installation, Start-Up, and Operating Instructions Sizes 045-155, Series 140 (LIMITED) NOTE: Read the entire instruction manual before starting the installation. Index Page SAFETY CONSIDERATIONS .............1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE................2-3 Dimensional Drawing ...............2 CERTIFIED Clearances From Combustible Materials .........3...
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ VENT CONN ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Clearances From Combustible Materials

    MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION This forced air furn ace is equipped for use with This furnace is approved for UPFLOW installations only. atural gas at altitudes 0 - 10,000 ft (0-3,050m). An accessory kit, supplied by the m anufacturer, 1"...
  • Page 4: Location

    NOTE: Remove all shipping brackets and materials before operating the furnace. Step 1—Location GENERAL Do not install furnace in a corrosive or contaminated atmo- sphere. Make sure all combustion and circulating air require- ments are met, in addition to all local codes and ordinances. 18-IN.
  • Page 5: Confined Space

    1 SQ IN. PER 4000 DUCTS BTUH* SUPPLY OUTDOORS VENT THROUGH ROOF 12″ MAX 12″ 1 SQ IN. VENT PER 2000 THROUGH 12″ MAX BTUH* SUPPLY ROOF 1 SQ IN. 1 SQ IN. 4000 PER 1000 BTUH* BTUH * IN DOOR OR WALL DUCTS UNCONFINED...
  • Page 6: Air Ducts

    Table 2—Minimum Free Area Of Combustion Air Opening* AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 58WAV UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE Free Area Free Area of Round Free Area of Round Free Area of Round INPUT...
  • Page 7: Leveling Legs (If Required)

    ″ ⁄ -IN. WIDE ⁄ ⁄ -IN. WIDE CASINGS ONLY: CASINGS ONLY: CUT AND FOLD INSTALL FIELD-SUPPLIED FACTORY-PROVIDED ″ FILTER FILLER STRIP FILTERS AS SHOWN ⁄ UNDER FILTER. TO DESIRED SIZE. ″ ⁄ 3 ″ ″ ″ ⁄ 1 ″ ″...
  • Page 8: Electrical Connections

    SUPPLY Never purge a line into a combustion chamber. Never use matches, candles, flame, or other sources of ignition for the purpose of checking leakage. Use a soap-and-water solution to check for leakage. Failure to follow this warning can cause a fire, explosion, personal injury, or death.
  • Page 9: Venting

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10 FURNACE 1-SPEED THERMIDISTAT CONTROL AIR CONDITIONER O/W2 Y1/W2 HEAT STAGE 1 W/W1 COOL STAGE 1 Y/Y2 Y/Y2 24 VAC HOT DHUM DHUM DEHUMIDIFY 24 VAC COMM HUMIDIFIER HUMIDIFY (24 VAC) OUTDOOR SENSOR OUTDOOR SENSOR CONNECTION See notes 5, 7, and 10 A99435 Fig.
  • Page 11 FURNACE 1-SPEED THERMIDISTAT CONTROL HEAT PUMP RVS COOLING O/W2 Y1/W2 HEAT STAGE 2 W/W1 (FURNACE) Y/Y2 Y/Y2 HEAT/COOL STAGE 1 (COMPRESSOR) 24 VAC HOT DHUM DHUM DEHUMIDIFY 24 VAC COMM HUMIDIFIER HUMIDIFY (24 VAC) OUTDOOR SENSOR OUTDOOR SENSOR CONNECTION See notes 1, 4, 6, 7, 9, and 10. A99437 Fig.
  • Page 12: Start-Up, Adjustment, And Safety Check

    2-SPEED FURNACE AIR CONDITIONER TWO-STAGE THERMOSTAT CONTROL OR HEAT PUMP Heat Pump only Heat Pump only Y/Y2 DHUM HUMIDIFIER (24 VAC) See notes 1, 2, and 9. A99439 Fig. 14—Single-Stage Furnace with 2-Speed Outdoor Unit Notes: 1. Heat pump must have a high pressure switch for dual fuel applications. 2.
  • Page 13: Heating Mode

    BLOWER OFF DELAY JUMPER SELECT 24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL HARNESS CONNECTOR (24-VAC 0.5 AMP MAX) 3-AMP FUSE SEC-1 24-V TRANSFORMER SEC-2 LED OPERATION & DIAGNOSTIC LIGHT EAC-2 115-VAC (L2) NEUTRAL CONNECTION COOL HOT SURFACE IGNITOR CONNECTOR HEAT INDUCER MOTOR CONNECTOR BLOWER SPEED SPARE-1...
  • Page 15: Continuous Blower Mode

    When the R to G and Y1 circuit open, the furnace blower setting of FAN to HEAT speed. Momentarily turning off the continues operating on FAN speed for an additional 90 sec. FAN switch again at the thermostat will shift the continuous To set the cooling off-delay to 3 sec instead of 90, connect blower speed selection from HEAT to COOL.
  • Page 16: Adjustments

    c. Inducer motor starts and continues to run for entire com- ponent test. DO NOT bottom out gas valve regulator adjusting screw. d. Hot surface igniter is energized for 15 sec, then de- This can result in unregulated manifold pressure and result in energized.
  • Page 17 Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 18 Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 19: Set Temperature Rise

    Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 20: Set Thermostat Heat Anticipator

    ON AND Recheck temperature rise. It must be within limits specified OFF SWITCH on unit rating plate. Recommended operation is at midpoint of rise or above. PRESSURE REGULATOR 3. Set thermostat heat anticipator. ADJUSTMENT The thermostat heat anticipator must be set to match the amp draw of the electrical components in the R-W circuit.
  • Page 21: Checklist

    b. Restore power to furnace and set room thermostat above status code 31. If hot surface igniter glows when inducer room temperature. motor is disconnected, shut down furnace immediately. Determine reason pressure switch did not function properly c. After normal start-up, allow furnace to operate for 2 and correct condition.
  • Page 22: Weathermaker

    CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION ____________ Unconfined Space ____________ Confined Space VENTING ____________ NFGC (United States) ____________ NSCNGPIC (Canada) ____________ Local Codes ____________ 1/4-in. Upward Slope ____________ Joints Secure ____________...
  • Page 24: Manufacturer Reserves The Right To Discontinue, Or Change At Any Time, Specifications Or Designs Without Notice And Without Incurring Obligations

    [ ] Classroom Service Training A94328 Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58wav9si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

This manual is also suitable for:

140 series

Table of Contents