Download Print this page
Carrier 101 Series Service And Maintenance Instructions
Carrier 101 Series Service And Maintenance Instructions

Carrier 101 Series Service And Maintenance Instructions

Induced-combustion furnaces, for sizes 070-155

Advertisement

Visit www.carrier.com
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before performing any
service or maintenance.
Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE ...........................................................................2
CARE AND MAINTENANCE................................................2-10
Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel.........................................................3
Cleaning Heat Exchanger......................................................3-4
Electrical Controls and Wiring.................................................5
Troubleshooting ...................................................................5-10
Unit Wiring Diagram................................................................7
Troubleshooting Guide ..........................................................8-9
Service Label ..........................................................................10
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1996/ANSI Z223.1-1996. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M95 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 565-825
Tab 6a 8a
Induced-Combustion Furnaces
For Sizes 070-155, Series 101
Page
.
Printed in U.S.A.
®
Fig. 1-Model 58YAV Upflow Furnace
The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.
Form 58YAV-1SM
996
58YAV
ama
A PP R O VED
R
A94085
Pg 1
7-96
Replaces: New

Advertisement

loading

Summary of Contents for Carrier 101 Series

  • Page 1: Table Of Contents

    58YAV Induced-Combustion Furnaces Visit www.carrier.com Service and Maintenance Instructions For Sizes 070-155, Series 101 NOTE: Read the entire instruction manual before performing any service or maintenance. Index Page SAFETY CONSIDERATIONS .............1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE ................2 CARE AND MAINTENANCE..........2-10 ®...
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    Label all wires prior to disconnection when servicing con- Never store anything on, near, or in contact with the furnace, trols. Wiring errors can cause improper and dangerous such as: operation. 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners, or other cleaning tools.
  • Page 3: Blower Motor And Wheel

    5. Furnaces are equipped with permanent, washable filters. Clean 8. Remove bolts holding motor mount to blower housing and filters with tap water. Spray water through filter in opposite slide motor and mount out of housing. Do not loosen motor direction of airflow.
  • Page 4 d. Limit overtemperature switch(es) 11 32 13 32 " " BURNER e. Gas valve f. Hot surface ignitor g. Flame-sensing electrode h. Two wiring connectors leading to control CELL PANEL 6. Remove 8 screws that secure flue collector box to center panel.
  • Page 5: Electrical Controls And Wiring

    NOTE: If wire to main limit is disconnected longer than 4 sec, main blower starts, and retrieval request is ignored. Never use a match or other open flame to check for gas leaks. 2. When above items have been completed, the following will Use a soap-and-water solution.
  • Page 6 FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS FUSED DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-VOLT THREE PHASE 208/230- VOLT SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX SUPPLIED NOTE 1...
  • Page 10 SERVICE LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2. CONTINUOUS ON - Control has 24V power. RAPID FLASHING - Line voltage (115V) polarity reversed. If twinned, refer to twinning kit instructions. EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES.
  • Page 11 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials.
  • Page 12 Copyright 1996 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58yav1sm Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 565-825 Printed in U.S.A.

This manual is also suitable for:

58yav