Endress+Hauser Proline Promag W 800 Technical Information
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Endress+Hauser Proline Promag W 800 Technical Information

Endress+Hauser Proline Promag W 800 Technical Information

Electromagnetic flowmeter
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TI00117D/06/EN/02.13
71225832
Certified corrosion protection and intelligent energy efficient mode
Application
• The electromagnetic measuring principle is unaffected by
pressure, temperature and flow profile
• The certified specialist for the most demanding water and
wastewater applications
Device properties
• International drinking water approvals
• Degree of protection IP68 (Type 6P enclosure)
• Approved for custody transfer to MI-001/OIML R49
• Transmitter housing made of durable polycarbonate
• All in 1 housing incl. batteries & wireless modem
• Measuring intervals can be adapted individually
Products
Technical Information
Proline Promag W 800
Electromagnetic flowmeter
Solutions
Your benefits
• Secure, reliable long-term operation – robust and completely
welded sensor
• Energy-saving flow measurement – no pressure loss due to
cross-section constriction
• Maintenance-free – no moving parts
• No power grid required – battery lifetime of up to 15 years
• Worldwide transmission of measured data and events via
email and SMS – integrated GSM/GPRS modem
• Reliable data storage – integrated SD card
Services

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Summary of Contents for Endress+Hauser Proline Promag W 800

  • Page 1 Products Solutions Services TI00117D/06/EN/02.13 71225832 Technical Information Proline Promag W 800 Electromagnetic flowmeter Certified corrosion protection and intelligent energy efficient mode Application Your benefits • The electromagnetic measuring principle is unaffected by • Secure, reliable long-term operation – robust and completely...

  • Page 2: Table Of Contents

    Proline Promag W 800 Table of contents Document information ......3 Degree of protection ........25 Shock resistance .

  • Page 3: Document Information

    Proline Promag W 800 Document information Symbols used Electrical symbols Symbol Meaning Direct current A terminal at which DC voltage is present or through which direct current flows. A0011197 Alternating current A terminal at which alternating voltage (sinusoidal) is present or through which alternating current flows.

  • Page 4: Function And System Design

    Proline Promag W 800 Function and system design Following Faraday' s law of magnetic induction, a voltage is induced in a conductor moving through a Measuring principle magnetic field. In the electromagnetic measuring principle, the flowing medium is the moving conductor.
  • Page 5 Proline Promag W 800 Promag W (DN 300) Nominal diameters: DN 350 to 600 (14 to 24") Materials: • Sensor: carbon steel with protective varnish • Measuring tube: stainless steel 1.4301/304, 1.4306/304L • Liner: polyurethane, hard rubber • Electrodes: 1.4435, Alloy C-22 •...

  • Page 6: Gsm/Gprs Communication

    Proline Promag W 800 GSM/GPRS communication Wireless GSM/GPRS transmission of information Data can be transmitted to and from the measuring device via wireless communication. Ideal for applications in which the measuring point is installed in a remote location, making tasks like reading counters very time-consuming activities.

  • Page 7: Custody Transfer (Optional)

    After putting the device into circulation or after sealing the device, operation via the onsite display, via the Config 5800 software operating tool or via GSM/GPRS is only possible to a limited extent. Detailed ordering information is available from your local Endress+Hauser sales center for national approvals as cold water meters based on OIML R49.

  • Page 8: Output

    Proline Promag W 800 Output Output signal Status/pulse output • Passive • Opto-MOS (opto-isolated output) • Max. switching voltage: 40 V DC / 28 V AC • Max. switching current: 100 mA • Max. R : 70  • Max. switching frequency (RL = 240 , V = 24 V DC): 50 Hz •...
  • Page 9 Proline Promag W 800 This is also the case if the measuring device uses an external power supply. Configuration 1 Number of Configuration of batteries Connectors Battery usage batteries Backup power supply for the measuring device Power supply for the measuring device –...

  • Page 10: Battery Specifications

    • Required battery quantity and possible battery arrangement  ä 8 Lithium-thionyl chloride high-power batteries are categorized as Class 9: "Miscellaneous Hazardous Materials". Comply strictly with the hazardous material regulations described in the safety data sheet. You can request the safety data sheet from your Endress+Hauser Sales Center. Endress+Hauser...

  • Page 11: Battery Life

    5/10 Hz 3 Sec. 15 Sec. 5 Sec. A0017032 Operating principle of the different measured value acquisition methods Flow profile CONT.PWR AVERAGE MAX. LIFE SMART Contact your Endress+Hauser Sales Center to calculate the battery life for your specific operating conditions. Endress+Hauser...

  • Page 12: Terminal Assignment

    Proline Promag W 800 Terminal assignment Transmitter A0017259 Transmitter terminal assignment Terminals: connection of external power supply (optional) Terminals: signal transmission via inputs and outputs, connection of remote version Terminals (A): connection of external power supply (optional) External power supply...

  • Page 13: Power Supply Failure

    Proline Promag W 800 Power supply failure Lasting min. ½ cycle frequency: The battery in terminal B1 acts as a power backup if power is supplied to the measuring device externally and the power supply fails. Electrical connection Connecting the transmitter...
  • Page 14 Proline Promag W 800 Connecting the external power supply (optional) N– L+ A0017028 Connecting the external power supply (optional) External power supply Terminal Connection Protective ground N – Orderable combinations: Ordered feature Power Number of "Power supply" supply batteries 100 to 240 V AC...

  • Page 15: Potential Equalization

    Proline Promag W 800 Connecting the remote version A0017027 Connecting the remote version Transmitter terminals Sensor terminals Coil current cable Electrode cable Sensor Transmitter Terminal Connection Terminal Connection Electrode E1 (brown) Electrode E1 (brown) Electrode E2 (white) Electrode E2 (white)
  • Page 16 For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser  ä 53. Plastic pipe or pipe with insulating lining This connection method is also to be used when: •...

  • Page 17: Terminals

    Proline Promag W 800 The required ground cable can be ordered from Endress+Hauser  ä 53. Pipe with cathodic protection This connection method only take place, if both of the following requirements are fulfilled: • Metal pipe without liner or pipe with electrically conductive liner •...

  • Page 18: Remote Version Cable Specifications

    Cable shield Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. Use a reinforced connecting cable in the following situations: • When laying the cable directly in the ground •...

  • Page 19: Performance Characteristics

    Proline Promag W 800 Performance characteristics Reference operating To DIN EN 29104 conditions • Fluid temperature: (+28 ± 2) °C / (+82 ± 4) °F • Ambient temperature range: (+22 ± 2) °C / (+72 ± 4) °F • Warm-up period: 30 minutes Installation conditions •...

  • Page 20: Installation

    Proline Promag W 800 Installation No special measures such as supports are necessary. External forces are absorbed by the construction of the device. Mounting location Preferably install the sensor in an ascending pipe, and ensure a sufficient distance (2 × DN) to the next pipe elbow.
  • Page 21 Proline Promag W 800 Installation in partially filled pipes with a gradient Partially filled pipes with gradients necessitate a drain-type configuration. Risk of solids accumulating. • Do not install the sensor at the lowest point in the drain. • It is advisable to install a cleaning valve.

  • Page 22: Orientation

    Proline Promag W 800 For permanent immersion in water A fully welded remote version of the Promag W with IP68 protection is optionally available for permanent immersion in water to a depth of  3 m (10 ft). The measuring device satisfies diverse corrosion protection categories in accordance with EN ISO 12944.

  • Page 23: Inlet And Outlet Runs

    Proline Promag W 800 • For sludge containing sand or stones where the solids tend to settle at the bottom. A0015591 Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal in the case of horizontal orientation. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.

  • Page 24: Adapters

    Proline Promag W 800 Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.

  • Page 25: Environment

    Atmosphere If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this can damage the housing. If you are unsure, please contact your Endress+Hauser Sales Center for clarification. Degree of protection Transmitter • Standard: IP66/67, Type 4X enclosure •...

  • Page 26: Vibration Resistance

    Proline Promag W 800 Vibration resistance Acceleration up to 2 g following IEC 600 68-2-6 Mechanical load Transmitter housing • The transmitter housing must be protected against mechanical effects, such as shock, impact etc. It is sometimes preferable to use the remote device version.
  • Page 27 Proline Promag W 800 Flange connection according to EN 1092-1 (DIN 2501) [psi] [bar] PN 40 PN 25 PN 16 PN 10 PN 6 -60 -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F] A0005304 PN 6/10/16/25/40, materials 1.4571/316L, DN 25 to 600 (1 to 24")

  • Page 28: Pressure Tightness

    Proline Promag W 800 Flange connection according to JIS B2220 [psi] [bar] -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F] A0003228 10K/20K, materials HII, S235JRG2 and 1.0425/316L, DN 25 to 300 (1 to 12")
  • Page 29 Proline Promag W 800 Flow characteristic values in SI units Factory setting Recommended Full scale value Pulse value Low flow cut off Nominal flow approx. 2 pulse/s diameter min./max. full scale value (v  0.5 or 10 m/s) (v  2.5 m/s) (v ...

  • Page 30: Pressure Loss

    Proline Promag W 800 Pressure loss • No pressure loss if the sensor is installed in a pipe of the same nominal diameter. • Pressure losses for configurations incorporating adapters according to DIN EN 545 (see “Adapters” ä 24) System pressure Sensors may not be installed on the pump suction side.

  • Page 31: Mechanical Construction

    Proline Promag W 800 Mechanical construction Compact version DN 25 to 300 (1 to 12") Design, dimensions A0017392 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available.
  • Page 32 Proline Promag W 800 Compact version DN 350 to 600 (14 to 24") A0017394 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 478.5 760.5 282.0 504.5 812.5 308.0 504.5 812.5 308.0 529.5 862.5...
  • Page 33 Proline Promag W 800 Compact version DN 350 to 600 (14 to 24") Order code for "Design", option A "Insertion length short" A0021031 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Dimension C Dimension G...
  • Page 34 Proline Promag W 800 Dimension C Dimension G [in] EN (DIN) ASME EN (DIN) ASME PN 6 PN 10 PN 16 AWWA PN 6 PN 10 PN 16 AWWA [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 19.3 19.9...
  • Page 35 Proline Promag W 800 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Direct wall mounting • Pipe mounting (with separate mounting kit, accessories  ä 53) Direct wall mounting 18 (0.71) 14 (0.55) 5.8 (0.23)
  • Page 36 Proline Promag W 800 Remote version sensor, DN 25 to 300 (1 to 12") A0012462 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available.
  • Page 37 Proline Promag W 800 Remote version sensor, DN 50 to 300 (2 to 12"), fully welded (IP68) A0017206 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] 189.0 201.5 206.5 219.0 95.5 232.0 253.5 279.0 312.5 337.5 E for pressure ratings...
  • Page 38 Proline Promag W 800 H for pressure ratings EN (DIN) ASME PN 10 PN 16 PN 25 PN 40 Class Class Table E PN 16 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] – – 279.4 317.5 –...
  • Page 39 Proline Promag W 800 Remote version sensor, DN 350 to 600 (14 to 24") A0003220 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 683.5 401.5 282.0 735.5 427.5 308.0 735.5 427.5 308.0 785.5 452.5...
  • Page 40 Proline Promag W 800 Remote version sensor, DN 350 to 600 (14 to 24") Order code for "Design", option A "Insertion length short" A0017284 Dimensions in SI units [mm] [mm] [mm] [mm] [mm] Dimension C Dimension D EN (DIN) ASME...
  • Page 41 Proline Promag W 800 Dimension C Dimension D EN (DIN) EN (DIN) ASME ASME PN 6 PN 10 PN 16 AWWA PN 6 PN 10 PN 16 AWWA [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 23.5 23.8...
  • Page 42 Proline Promag W 800 Dimension C Dimension D EN (DIN) AWWA EN (DIN) AWWA PN 6 PN 10 PN 16 PN 6 PN 10 PN 16 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] – – –...
  • Page 43 Proline Promag W 800 Remote version sensor, DN 350 to 600 (14 to 24") Order code for "Design", option B "Insertion length long" Order code for "Sensor option", option CA to CE "Corrosion protection" A0018158 Dimensions in SI units [mm]...
  • Page 44 Proline Promag W 800 Accessories Ground disks for flange connections DN £ 300 (12") ³ DN 350 (14") Æ 9 (0.35) Æ 6.5 (0.26) t = 2 (0.08) t = 2 (0.08) A0017303 Dimensions in SI units EN (DIN) / JIS / AS...

  • Page 45: Weight

    Proline Promag W 800 Dimensions in US units ASME [in] [in] [in] [in] [in] 1" 1.02 2.44 3.05 3.44 1 ½" 1.61 3.23 3.98 4.06 2" 2.05 3.98 4.55 4.25 3" 3.15 5.16 6.08 5.31 4" 4.09 6.14 7.34 6.02 6"...
  • Page 46 Proline Promag W 800 Promag W (fully welded sensor option) Weight data of Promag W in kg (for standard pressure ratings and excluding packaging material) Nominal Remote version (sensor and connection housing) diameter excluding connecting cable, transmitter and batteries [mm]...
  • Page 47 Proline Promag W 800 Weight in US units Promag W (standard) Weight data of Promag W in lbs (excluding packaging material) Nominal Compact version Remote version diameter (sensor and transmitter) (sensor and connection housing) excluding batteries excluding connecting cable, transmitter and...

  • Page 48: Measuring Tube Specifications

    Proline Promag W 800 Order code for "Design", option A "Insertion length short" with DN 14 to 24" Weight data of Promag W in lbs (for standard pressure ratings and excluding packaging material) Compact version (sensor and transmitter) excluding batteries...

  • Page 49: Material

    Proline Promag W 800 Material Transmitter housing • Compact housing: polycarbonate plastic • Wall-mount housing: polycarbonate plastic Sensor housing • DN 25 to 300 (1 to 12"): aluminum coated AlSi10Mg • DN 350 to 600 (14 to 24"): carbon steel with protective varnish •...

  • Page 50: Fitted Electrodes

    Proline Promag W 800 1.4435/316L, Alloy C-22 Fitted electrodes • 2 measuring electrodes for signal detection • 1 reference electrode for potential equalization • 1 EPD electrode for the detection of empty pipes (not supported by the measuring device) Process connections Flange connections: •...

  • Page 51: Config 5800 Operating Tool

    The measuring system is in conformity with the statutory requirements of the applicable EC Directives. These are listed in the corresponding EC Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Drinking water approval •...

  • Page 52: Declaration Of Conformity

    Modifications The FCC requires the manufacturer to inform users that all modifications made to this device, which are not expressly approved by Endress+Hauser, can void the authority of the user to operate the device. FCC statement (Federal Communications Commission) This device complies with Part 15 of the FCC regulations.

  • Page 53: Ordering Information

    Various accessories, which can be ordered with the device or subsequently from Endress+Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser Sales Center or on the product page of the Endress+Hauser website: www.endress.com.

  • Page 54: Sevice-Specific Accessories

    • On CD-ROM for local PC installation. Documentation The document types listed are available: • On the CD-ROM supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.com  Download Standard documentation Device type Communication...
  • Page 55 Proline Promag W 800 Endress+Hauser...
  • Page 56 www.addresses.endress.com...

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