Page 1 Phaser ® 6600 and WorkCentre ® 6605 Service Manual Phaser 6600 and ® WorkCentre 6605 ® Service Manual Xerox Internal-Use Only...
Page 3 © 2012 by Xerox Corporation. All rights reserved. XEROX® and XEROX and Design®, Phaser®, CentreWare®, PrintingScout®, Walk-Up®, WorkCentre®, FreeFlow®, SMARTsend®, Scan to PC Desktop®, ColorQube, Global Print Driver®, and Mobile Express Driver are trademarks of Xerox Corporation in the United States and/or other countries Unpublished rights reserved under the copyright laws of the United States.
Page 4 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 5: Table Of Contents
Phaser 6600 Control Panel Button Descriptions........
Page 6 FAX Specifications ..............1-80 Phaser 6600 and WorkCentre 6605...
Page 7 Phaser 6600 Error Code List ........
Page 8 Feed Roller Assembly ............. . .4-52 Phaser 6600 and WorkCentre 6605...
Page 9 Exit Drive Assembly ..............4-95 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 10 SFP Top Harness Assembly ............4-150 viii Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only...
Page 11 Parts List 1.1 Phaser 6600 UI (Control Panel) ....... . .
Page 12 Phaser 6600 General Wiring Diagram........
Page 13: General Information
Regulatory • Introduction and Overview • Configurations • Parts of the Printer • Control Panel • Media Path • Major Functional Components • Consumables & Maintenance Items • Specifications Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 14: About This Service Manual
General Information About this Service Manual The Phaser 6600 & WorkCentre 6605 MFP Service Manual is the primary document used for repairing, maintaining, and troubleshooting the printer. Use this manual as your primary resource for understanding the operational characteristics of the printer and all available options. This manual describes specifications and the diagnosis and repair of problems occurring in the printer and attached options.
Page 15: Manual Organization
General Information Manual Organization The Phaser 6600 & WorkCentre 6605 MFP Service Manual contains these sections: Introductory, Safety, and Regulatory Information: This section contains important safety information and regulatory requirements. Chapter 1 - General Information: This section contains an overview of the printer’s operation, configuration, specifications, and consumables.
Page 16: Symbols Marked On The Product
Caution: A personal injury hazard exists that may not be apparent. For example, a panel may cover the hazardous area. Danger: A personal injury hazard exists in the area where you see the sign. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 17: Power Safety Precautions
• if the printer is dropped or damaged, • if you suspect that the product needs servicing or repair, • whenever you clean the product. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 18: Electrostatic Discharge (Esd) Precautions
Handle ICs and Erasable Programmable Read-Only Memories (EPROM’s) carefully to avoid bending pins. • Pay attention to the direction of parts when mounting or inserting them on Circuit Boards. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 19: Service Safety Summary
If you must service the printer with power applied, be aware of the potential for electrical shock. WARNING: Do not touch any electrical component unless you are instructed to do so by a service procedure. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 20: Servicing Mechanical Components
Allow the Fuser to cool before you attempt to service the Fuser or adjacent components. Warning/caution Labels Warning labels and caution labels are attached to this laser printer to prevent accidents Check those labels for their peeling or stains when servicing the printer. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 21 General Information Caution label for high-temperature units This picture shows the location and content of the caution label on the Fuser for both the SFP and MFP. 00:40 s6600-235 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 22 General Information Caution label for toner cartridges s6600-214 1-10 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 23 General Information Caution label for Imaging Units ‘0000’ s6600-285 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-11 Service Manual...
Page 24 General Information Caution label for Waste Cartridge s6600-286 1-12 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 25 General Information Caution label for IP Board s6600-287 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-13 Service Manual...
Page 26: Health And Safety Incident Reporting
This section defines requirements for notification of health and safety incidents involving Xerox products (equipment and materials) at customer locations worldwide. These requirements apply to Xerox Corporation and its subsidiaries worldwide. Objective To enable prompt resolution of health and safety incidents involving Xerox products and to ensure Xerox regulatory compliance. Definitions Incident: An event or condition occurring in a customer account that has resulted in injury, illness or property damage.
Page 27 Fund all field retrofits. Field Service Operations shall: Preserve the Xerox product involved and the scene of the incident inclusive of any associated equipment located in the vicinity of the incident. Return any affected equipment/part(s) to the location designated by Xerox EH&S and/or the Business Division.
Page 28: Regulatory
Consult the dealer or an experienced radio/television technician for help. Any changes or modifications not expressly approved by Xerox could void the user's authority to operate the equipment. To ensure compliance with Part 15 of the FCC rules, use shielded interface cables.
Page 29 To ensure compliance with European Union regulations, use shielded interface cables. A signed copy of the Declaration of Conformity for this product can be obtained from Xerox. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605...
Page 30: Introduction And Overview
General Information Introduction and Overview The Phaser 6600 and WorkCentre 6605 are color laser devices built around a common print engine. The Phaser 6600 Printer is a single function machine, while the WorkCentre 6605 is a multifunction printer that adds copy, scan, and fax functions to the print function.
Page 31: Configurations
General Information Configurations This table lists Phaser 6600 & WorkCentre 6605 MFP configurations Features Phaser 6600 WorkCentre 6605 Processor Speed 533 MHz 533 MHz Memory Configuration 256 MB 512 MB Print Speed (Letter) 36 ppm simplex/ 36 ppm simplex/ 24 ipm duplex...
Page 32: Parts Of The Printer
Power Switch Phaser 6600 Rear View Duplex Unit IP Board Transfer Roller Left Side Door Fuser Ethernet Connection Power Connector Wireless Network Adapter Port Rear Cover USB Port 1-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 33: Phaser 6600 Internal Parts
WorkCentre 6605 Front View Tray 1 Duplex Automatic Document Feeder Bypass Tray Output Tray Front Door Right Side Door USB Memory Port Power Switch Control Panel Tray 2, Optional 550-Sheet Feeder Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-21 Service Manual...
Page 34: Workcentre 6605 Rear And Side Views
Ethernet Connection Transfer Roller USB Port Fuser Wireless Network Adapter Port Power Connector Phone Connector Rear Door Fax Line Connector IP Board Phone Line Cover Left Side Door 1-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 35: Workcentre 6605 Internal Parts
General Information WorkCentre 6605 Internal Parts Front Door Duplex Automatic Document Feeder Toner Cartridges Waste Cartridge Lock Document Glass Imaging Units Document Cover Waste Cartridge Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-23 Service Manual...
Page 36: Control Panel
The Control Panel consists of multiple LEDs, a display, and several function buttons. These buttons are used to navigate the menu system, perform functions, and select modes of operation. Phaser 6600 Control Panel Button Descriptions Back/Return Goes up one level in the menu.
Page 37: Workcentre 6605 Control Panel Button Descriptions
Clears a number field or clears the last number of a numeric entry. 1 3 . Redial/Pause Recalls the last fax number used or inserts pauses in fax numbers. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-25 Service Manual...
Page 38: Media Path
Feed Roller Clutch. The Retard Roller, pressed from underneath by the spring pressure and forced to the Feed Roller, plays a role of fanning a sheet by the rotation friction. 1-26 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 39 Nudger Roller lowers down and the lever unlocks the gear, and then the Bottom Plate Assembly is elevated. Nudger Roller Bottom Plate Assembly Feed Roller Retard Roller Feed Roller Nudger Roller Retard Roller Bottom Plate Assembly s6600-271 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-27 Service Manual...
Page 40: Feeding From Bypass Tray
Retard Roller Bottom Plate Assembly Bypass Tray L Arm Bypass Tray R Cam Bypass Tray R Arm Bypass Tray L Cam Bottom Plate Assembly Bypass Tray Feed Solenoid s6600-270 1-28 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 41: Feeding To Registration Section
TA1 Roller Assembly s6600-269 The sheet coming from the paper cassette passes through the chute directly and is fed to the registration section. Rubber Registration Roller Metal Registration Roller s6600-268 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-29 Service Manual...
Page 42 The Regi Roller is rotated by the drive from the Paper Transport Motor via the Regi Clutch. 1-30 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 43: Transfer/Fusing/Exit
The completion of the sheet exit is detected by the Exit Sensor. Exit Roller Transfer Belt Assembly Exit Sensor Heat Roller Transfer Roller 2 Pressure Roller s6600-266 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-31 Service Manual...
Page 44: Duplex Feeding (Optional)
Also, the Duplex Roller is rotated by the drive of the Paper Transport Motor, and the sheet is fed to the registration position. Exit Roller Duplex Roller s6600-265 1-32 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 45: Paper Path Of Dadf (Simplex)
Roll and Exit Roll that rotates by the torque from the DADF Motor. Takeaway Roller Feed Roller Nudger Roller Pressure Plate DADF Assy Document IIT Assy Carriage Assy Transport Roller Exit Roller s6600-211 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-33 Service Manual...
Page 46: Paper Path Of Dadf (Duplex)
CVT Position is fed to the Document Output Tray of the DADF by the Transport Roll and the Exit Roll. Take Away Roller Pressure Plate DADF Assembly Document IIT Assembly Carriage Assembly Transport Roller Exit Roller Pressure Plate Transport Roller Exit Roller s6600-237 1-34 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 47: Major Functional Components
Drive • NOHAD & Waste Toner Collection • Dispenser • Xerographics & Transfer • Fusing • Paper Transport • Bypass Tray • Exit • Electrical • Option Feeder Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-35 Service Manual...
Page 48: Laser Unit
Laser Unit. • Humidity/Temperature Sensor • SOS Sensor — detects the laser beam at the scan starting point, and sends a signal to the MCU Board. 1-36 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 49: Drive
The DC motor that drives the magnet Roller in the Imaging Unit Y/M/C (Yellow/Magenta/Cyan). • Takeaway Clutch Transfers the drive of the Paper Transport Motor to the Takeaway Roller. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-37 Service Manual...
Page 50: Nohad & Waste Toner Collection
The Main Fan (PL4.1.13) — Draws air from outside the machine, and prevents temperature rise inside the machine. Toner Full Sensor (PL4.1.17) — Detects when the Waste Cartridge is full. 1-38 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 51: Dispenser
Toner Cartridges Y (PL5.1.8), M (PL5.1.9), C (PL5.1.10), K (PL5.1.11) store toner and a small amount of carrier. The Dispenser Assemblies (Y (PL5.1.4), M (PL5.1.5), C (PL5.1.6), K (PL5.1.7)) feed toner to the developer. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-39 Service Manual...
Page 52: Xerographics & Transfer
Imaging Unit Y Imaging Unit M CTD Sensor Imaging Unit C CTD Sensor Assembly Imaging Unit K Drum Magnet Roller Cleaning Blade Auger Trimmer Rod Auger Auger Cleaning Roller s6600-260 1-40 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 53 Transfer Roller — Contacts with the reverse side of the toner transfer face on the sheet, and transfers the toner image formed in the belt to the sheet. • Eliminator — Neutralizes the sheet. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-41 Service Manual...
Page 54: Fusing
General Information Fusing Heat Roller Pressure Belt Fuse Thermostat Center Temperature Sensor Rear Temperature Sensor Heat Lamp Fuser s6600-259 1-42 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 55 (primary) by Temp. Sensor (thermistor) fails and temperature on the interface part reaches to a certain level. • First Time Fuse — Resets page count on fuser installation. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-43 Service Manual...
Page 56: Paper Transport
No Paper Sensor — By change of the actuator, detects presence or absence of paper in the paper cassette. • Regi Sensor — Detects that a lead edge of a sheet is reached to the registration section. 1-44 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 57: Bypass Tray
The Bypass Tray No Paper Sensor (PL13.2.4) by change of the actuator, detects presence or absence of paper in the Bypass Tray. The Bypass Tray Feed Solenoid (PL13.2.9) transfers the drive of the Paper Transport Motor to the Bypass Tray Feed Roller. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-45 Service Manual...
Page 58: Exit
• Exit Clutch 2 — Transfers the drive of the Main Motor to the Exit Roller. The Exit Roller rotates in the duplex feed direction. 1-46 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 59: Electrical
The LVPS (PL18.1.34) generates +24VDC, +5VDC, and +3.3VDC from the AC power source to supply each component. The Transfer HVPS (PL18.1.28) provides high voltage to the 1st BTRs, which are part of the Transfer Belt Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-47 Service Manual...
Page 60: Option Feeder
Detects that a lead edge of a sheet has reached the registration section. • Feed Clutch (PL10.2.2) Transfers the drive of the 550 Option Drive Assembly to the Feed Roller. 1-48 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 61: Ui (User Interface) And Mfp Engine
The MFP Console Assembly displays the state of the printer and fax using LCD and LED, and operates the printer and fax using the buttons. FAX Board (PL18.1.41) controls the FAX signal. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-49 Service Manual...
Page 62: Scanner
Sensor, thus detecting when the carriage is in the Home or CVT Position. • CCD PWB The PWB mounted with the CCD Image Sensor that inputs the image data. Scanner Home Position Sensor CCD Board Carriage Motor s6600-218 1-50 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 63 The DADF Motor rotates the Nudger Roll, Feed Roll, Takeaway Roll, Transfer Roll, and Exit Roll. Scan Sensor Duplex Sensor ADF Motor Document Sensor Cover Open Sensor s6600-281 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-51 Service Manual...
Page 64 When the paper feed is completed, the Pickup Assembly returns to its original position. [When a document is loaded] [When a document is fed] Document Document Stopper Pickup Assembly Document Stopper s6600-282 1-52 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 65 Pinch Rollers and the Takeaway Roller. ADF Top Cover closed ADF Top Cover open ADF Top Cover Link Takeaway Roller Spring Pinch Roller Takeaway Roller Pinch Roller Assembly s6600-283 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-53 Service Manual...
Page 66: Consumables & Maintenance Items
Capacity CMYK Standard Capacity Toner Cartridges 2,000 color / 3,000 mono CMYK High Capacity Toner Cartridges 6,000 color / 8,000 mono CMYK Imaging Unit 60,000 Waste Cartridge 30,000 1-54 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 67 Transfer Belt unit + Transfer Roller unit + Cassette Retard Roller: 100kPV (B10) • DADF Pick roller module and separation pad (MFP only): 35kPV Fuser Transfer Belt Unit Transfer Roller Waste Cartridge Cassette Retard Roller s6600-252 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-55 Service Manual...
Page 68 General Information DADF Pick Roller Module Fuser DADF Separation Pad Transfer Belt Unit Transfer Roller Waste Cartridge Cassette Retard Roller s6600-241 1-56 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 69: Specifications
The printer has the following basic configurations depending on the destination. • print engine main unit (MSI and 550 feeder unit as the standard paper feeding) • consumables (CRU) s6600-253 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-57 Service Manual...
Page 70 General Information s6600-284 1-58 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 71 General Information Functional Configuration Functional configurations of the Phaser 6600 and WorkCentre 6605 printers are shown below. Engine Control Panel SFP Controller Network Option Laser Unit USB2.0 Wireless Network (Option) s6600-243 DADF IIT (Scanner) Sensor Motor Engine Control Panel [4.3 inch Touch Panel]...
Page 72: Electrical Properties
When the power switch is turned on, the inrush current shall be maximum 50Amp (Cold start)/135Amp (Hot start) at first 2.5msec, and 80Amp (120V/220V/240V) / 85Amp (100V) within 10msec. 1-60 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 73: Mechanical Properties
16.8 in WorkCentre 6605 65.1 cm 25.6 in 55.8 cm 22.0 in 53.0 cm 53.0 cm 43.9 cm 43.9 cm 20.9 in 20.9 in 17.3 in 17.3 in Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-61 Service Manual...
Page 74 2.6 kg (5.7 lb.) s6600-245 Dimensions/Mass of Consumables and CRUs Transfer Belt Width: 318.1mm Depth: 256.7mm Height: 51mm Mass: 1.5kg s6600-246 Fuser Width: 370mm Depth: 140mm Height: 92mm Mass: 1.3kg s6600-247 1-62 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 75 Height: 51.3mm Mass: 3.06 kg Reference: Each Imaging Unit has a CRUM s6600-249 (CRU memory) to record information. Waste cartridge Width: 232.9mm Depth: 183.6mm Height: 66.5mm Mass: 0.3kg s6600-250 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-63 Service Manual...
Page 76 General Information Phaser 6600 Installation Clearance Requirements 40 cm 15.7 in 10 cm 3.9 in 65.2 cm 25.7 in 40 cm 15.7 in 148.8 cm 58.6 in 92.7 cm 36.5 in Phaser 6600DN Color Printer with Phaser 6600DN Color Printer...
Page 77 550-Sheet Feeder Width 930 mm (36.6 in.) 930 mm (36.6 in.) Depth 1528 mm (60.2 in.) 1528 mm (60.2 in.) Height 855 mm (33.7 in.) 948 mm (37.3 in.) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-65 Service Manual...
Page 78: Functions
In this mode, the IIT is operating for copy scanning, local scanning, network scanning, and FAX scanning. FAX Communication Mode (MFP only) In this mode, FAX sending/receiving is in progress. 1-66 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 79 Ready Rest Rest Standby Working Temp. (Half) Sleep Rest Rest Rest Power Saver Deep Rest Working button Sleep Only a. Interface Port: USB Port (Type B), Ethernet Port Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-67 Service Manual...
Page 80 Paper delivery capacity: 250 sheets (Letter/A4 standard paper) Delivery paper size/mass: All paper sizes applicable to this printer Full stack detection: There is a sensor to detect a full stack. 1-68 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 81 60 to 216 g/m2 (16 lb to 80 lb) JIS B5 SEF supports Supports the same paper sizes as 550-sheet tray except for Monarch LEF and DL LEF. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-69 Service Manual...
Page 82: Operating Environment
FCC Part15 Subpart B, Class B EN55022:2006, Class B Noise Levels Sound Power Level (B) Mode LWAD Running Color 7.15 B&W 6.95 7.25 Standby Color 4.69 B&W 4.69 4.99 1-70 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 83: Print Image Quality
Users can install the following units. • Expansion Memory (512MB) • Wireless Adapter • HDD Unit (160GB or larger) • Optional 550-Sheet Feeder • Wireless Adapter and HDD Unit (160GB or larger) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-71 Service Manual...
Page 84: Ess Specification
One Type-A connector Protocol Hi-speed USB2.0 compatible Supported Class USB Mass Storage Class Ethernet Item Specification Connector One RJ-45 connector Protocol 10 Base-T / 100 Base-TX / 1000 Base-T compatible 1-72 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 85 Push Button Configuration (PBC), Personal Identification Number (PIN) Note: Connection to the Linux machine is not guaranteed. Only for infrastructure connection and when Linux terminal is connected with Wired LAN connection. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-73 Service Manual...
Page 86 Address Book,ColorTrack Pro1.1 LDAPS TCP/IP Address Book,ColorTrack Pro1.1 Need HDD Option TCP/IP IP management DDNS TCP/IP IP management Default OFF SNTP TCP/IP IP management Default OFF TCP/IP IP management 1-74 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 87 Yes: Supported No: Not supported Font 81 fonts and 36 Symbol Sets for PCL, 16 fonts for PDF and 136 fonts for PS3 are available as built-in font. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-75 Service Manual...
Page 88 When “ColorTrack Mode” is set to “Internal Mode” or “External Mode”, “Automatic Color to Monochrome Print” setting applies to Registered Users with “Monochrome Print Only” rights and Non Registered Users. 1-76 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 89 And this print job remains till deleted intentionally. The data on the memory is cleared when the printer is turned off. The data on the HDD is not cleared even the printer is turned off. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-77 Service Manual...
Page 90 B&W PV (7 digits)(K only) Count the number of paper printed in B&W. Total PV (7 digits) Count the total number of paper printed in color and B&W. 1-78 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 91: Iit (Image Input Terminal) Specifications
Gray: 16bit x 2ch (CDD/EVEN) Color: 16bit x 3ch (R/G/B) Platen Platen Glass Size: 221mm x 300mm (Flat glass area) Document Image Area (Platen mode). Max: 215.9mm (8.5") x 297mm Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-79 Service Manual...
Page 92: Fax Specifications
The MFP can be connected to the following communication networks: • PSTN • • Leased line (3.4KHz/2-wire) The MFP cannot be connected to the following communication networks: • ISDN communication network • VoIP network 1-80 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 93 Fast scan direction size on communication: 215 mm +/- 1% B/W: 1bit, JBIG, MMR, MR, MH encoding Halftone/Compression Method Color: Not supported. Communication Control Procedure Comply with ITU-T recommendation T.30. Nonstandard Function Not supported. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-81 Service Manual...
Page 94 In ECM (Error Correction Mode), according to the number of resending operations performed for the occurred data error, Tn increases by about Tn+1 seconds for each resending operation. 1-82 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 95 19dBm, and 16800bps or higher communication speed in the range from -19 through -43dBm. For V.34, normal communication shall be guaranteed in the range from -9 through -43dBm. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 1-83 Service Manual...
Page 96 General Information 1-84 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 97: Error Troubleshooting
In this chapter... • Introduction • Servicing Instructions • Service Mode • Service Mode Diagnostic Tests • Error Messages • Error Code Fault Isolation Procedures • Other Fault Isolation Procedures Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 98: Introduction
MFP: Verify the connections at P/J820 and P/J830 on the USB Hub Board, and at P/J810 on the IP Board. Check +3.3 and +5 VDC from the LVPS. Replace the Control Panel. Replace the IP Board. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 99: Printing Problems
Communication speed becomes slow in scan mode because of the large amount of memory required to analyze and reproduce the scanned image. Scanning images at a high resolution takes more time than scanning at a low resolution. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 100: Dadf Problems
Check your printer by making a copy. 10. The toner cartridge may be empty. Replace the toner cartridge. 11. The fax machine sending you the fax may be faulty. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 101: Media-Based Problems
Check that the correct type of media is being used; for the correct media types and weights, refer to the “Supplies” page on the Xerox web site. The customer should be using a quality laser printer paper. The printer may have trouble picking glossy or overly smooth paper.
Page 102 Check the Fuser area for debris. Visually inspect the Fuser for burrs. Exit Jams Check that the correct type of media is being used; refer to the “Supplies” page on the Xerox web site. Ensure the printer is within its operating environmental specifications.
Page 103: Servicing Instructions
2. Use the Disassembly procedures to replace the part. Step 5: Final Checkout Test the printer to be sure you have corrected the initial problem and there are no additional problems present. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 104: Service Mode
Error Troubleshooting Service Mode Service Mode in the Phaser 6600 and Phaser 6600/WorkCentre 6605 printers provides service engineers with diagnostic routines for testing electromechanical components, displaying status, and accessing NVRAM. Additionally, the WorkCentre 6605 has diagnostic tests for the Fax and Scanner subsystems.
Page 105 ) button : Press this button to confirm a selection or execute a process. Back ( ) button : Press this button to cancel a selection or stop a process. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 106: Using Diagnostics
Error Troubleshooting Using Diagnostics Service Diagnostics for the Phaser 6600/WorkCentre 6605 printers consist of two separate sets: the Printer diagnostics that test the print engine on both machines, and the Fax/Scanner diagnostics that test the copy, scan, and Fax functions of the WorkCentre 6605.
Page 107: Service Mode Menu Maps
Error Troubleshooting Service Mode Menu Maps Use these maps to assist you in navigating through the diagnostic routines. Phaser 6600 Service Mode Menu Map Access the Power Saver On/Off system menu ESS Diag Accept the Scroll up All Test menu selection...
Page 108 * This item is displayed only K Toner DispTime when the NVM backup data Waste Box PV has been stored by executing Waste Box Pixel [SaveNVM to ESS]. s6600-288 2-12 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 109 User Clear DADF Duplex Sensor System Clear Lamp.. User&System Clear FB Motor System Data Init DADF Motor Document Clear DADF Solenoid Complete Counter Clear (FB) Counter Clear (DADF) s6600-289 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-13 Service Manual...
Page 110: Service Mode Functions Overview
Corrects the variation in the read-Regi of the Laser Unit. 2-31 Dew Prevention Specifies whether to set the Dew Prevention mode to 2-32 ON or OFF. Initial IU 2-32 2-14 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 111 Hard Drive Erase Deletes all data from the Hard Disk. (when the optional HD is installed) Clear DeviceData Deletes all data in the devices (EEPROM, SRAM, Fax Memory, Hard Disk). Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-15 Service Manual...
Page 112 Displays the current counter of the consumables life. 2-53 Print Prints the parameter of the IOT and the error count. 2-54 Exit Mode Exit Mode Exits Service Mode and restarts the printer. 2-16 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 113 (no pattern for V.34) Line Voltage Checks the status of the Line Voltage. Line Current Checks the status of the Line Current. Information Scan Counter Displays the Scan counter value. 2-60 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-17 Service Manual...
Page 114 System Data Init Deletes the SRAM/EEPROM backup data. Document Clear Deletes the document data in the Fax Flash Memory. Complete Complete Exits Service Mode and restarts the printer. 2-18 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 115: Service Mode Diagnostic Tests
Error Troubleshooting Service Mode Diagnostic Tests The diagnostic test procedures for the Phaser 6600 and WorkCentre 6605 printers are documented in this section of the chapter. In the procedures that follow, the screen displays shown are for the MFP. The Printer Diag tests for the MFP are the same as the Service Mode tests for the SFP. Therefore, if you are working with an SFP, you can ignore the step to confirm that Printer Diag is selected, and you can substitute the term Service Mode for Printer Diag.
Page 116 DRAM slot* ERROR (*: 0, 1) MAC+PHY Test MAC+PHY Test allows you to perform the loopback test for MAC (Media Access Control) and PHY (Physical Layer). Normal Error CHECK OK MAC+PHY ERROR 2-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 117 USB Host port. * This test menu is for obtaining the USB authentication. To use this test, you will need the devices approved by the certification authority. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-21 Service Manual...
Page 118 Use the [ ] and [ ] buttons to increase or decrease the value where the cursor is placed. Single Step Cursor Press the OK button to transfer a request to the device specified. Single Step Single Step Address: 002 DATA IN 2-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 119: Engine Diag
The display shows [0] when the digital input test is started, and the value will be increased when the DI components are switched from OFF to ON, which is used for confirming that the component functions normally. The test targets all DI components. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-23 Service Manual...
Page 120 Option Feeder2 Path Sensor (not in use) Main Motor Alarm Paper Transport Motor Alarm Option Feeder1 Motor Alarm Option Feeder2 Motor Alarm (not in use) Developer Motor Alarm Waste Toner Box Full Sensor 2-24 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 121 You can operate all components at one time in the Digital Output Test. If you open the interlock while a motor test is being executed, the operation of each component will be stopped. Note: Except for 010-001, 042-001, 042-002, set LVPS 24V to On (041-001) first. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-25 Service Manual...
Page 122 Option Feeder2 Take Away Clutch (not in use) Developer Motor (Normal) Developer Motor (Half) Yellow Toner Dispense Motor (Normal) Yellow Toner Dispense Motor (Half) Magenta Toner Dispense Motor (Normal) Magenta Toner Dispense Motor (Half) 2-26 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 123 Press the Back button to stop the test. To carry on checking the operation of Regi Clutch, do not press the Back button. Use the [ ] or [ ] button to display [071-010]. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-27 Service Manual...
Page 124 Procedure Enter Service Mode. See “How To Enter Service Mode” on page 2-8. Confirm that the [Printer Diag] is selected, and then press the OK button. 2-28 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 125 11. Press the Back button to return to the [Printer Diag] screen. Printer Diag Engine Diag 12. Exit Service Mode. See “How to Exit Service Mode” on page 2-10. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-29 Service Manual...
Page 126 Load NVM from ESS Processing Loaded Press the Back button to return to the [Printer Diag] screen, and then exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-30 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 127 Corrected Press the Back button to return to the [Printer Diag] screen. Printer Diag Engine Diag Exit Service Mode. See “How to Exit Service Mode” on page 2-10. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-31 Service Manual...
Page 128 Engine Diag Initila IU Use the [ ] or [ ] button to select [Disable] or [Enable], and press the OK button to confirm the setting. Initila IU Enable 2-32 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 129: Print Info
Ready Press the Back button to return to the [Printer Diag] screen. Printer Diag Print Info Exit Service Mode. See “How to Exit Service Mode” on page 2-10. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-33 Service Manual...
Page 130 Ready Press the Back button to return to the [Printer Diag] screen. Printer Diag Print Info Exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-34 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 131: Installation Settings (Installation)
Dip Switch2 Dip Switch3 XCPT Mode Legacy, Displays/Specifies the XCPT Mode setting. XCPT Legacy: Follows the rule of the existing print service. XCPT: Follows the XCPT (XFCI) rule. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-35 Service Manual...
Page 132 - Specific Color Error Print Count B/W Error Displays the number of auto-recoveries Monochrome print error performed when the number of the counter monochrome print is different from the count backup. 2-36 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 133 B/W Error Displays the number of auto-recoveries Monochrome error copy performed when the number of monochrome counter copy is different from the count backup. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-37 Service Manual...
Page 134 Clears the AuditronPV data such as billing counter, user account and user restriction settings. Hard Drive Erase (when the optional HD is Deletes the Hard Disk data. installed) 2-38 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 135 Use the [ ] and [ ] buttons to increase or decrease the value where the cursor is placed. The asterisk (*) will disappear when the number is changed from the current number. Serial No. Serial No. 000000000 * 000000001 Cursor Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-39 Service Manual...
Page 136: Print Function Test (Test Print)
Ready Press the Back button to return to the [Printer Diag] screen. Printer Diag Test Print Exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-40 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 137 Error Troubleshooting Test Pattern (No Image IOT) The No Image IOT Test Pattern prints the IOT built-in blank page pattern on a side of paper (IOT print functionality check). Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-41 Service Manual...
Page 138 Error Troubleshooting Test Pattern (Pattern IOT) The Pattern IOT Test Pattern prints the IOT built-in test pattern 600 dpi on a side of paper (IOT print functionality check). 2-42 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 139 Error Troubleshooting Grid Pattern (Grid 2 ESS) The ESS built-in Grid 2 Pattern (Grid2) prints the grid pattern on a side of paper. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-43 Service Manual...
Page 140 Error Troubleshooting Cyan 20% ESS The Cyan 20% (ESS built-in test pattern) fills one side of paper with 20% density cyan. 2-44 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 141 Error Troubleshooting Magenta 20% ESS The Magenta 20% (ESS built-in test pattern) fills one side of paper with 20% density magenta. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-45 Service Manual...
Page 142 Error Troubleshooting Yellow 20% ESS The Yellow 20% (ESS built-in test pattern) fills one side of paper with 20% density yellow. 2-46 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 143 Error Troubleshooting Black 20% ESS The Black 20% (ESS built-in test pattern) fills one side of paper with 20% density black. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-47 Service Manual...
Page 144 Error Troubleshooting CMY 20% ESS The CMY 20% (ESS built-in test pattern) fills one side of paper with 20% density of the mixture of cyan, magenta, and yellow. 2-48 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 145 Error Troubleshooting Gradation ESS The Gradation (ESS built-in test pattern) prints the broken border patterns with the density of 0 to 100% cyan, magenta, yellow, and black. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-49 Service Manual...
Page 146 The Toner Pallet Check (ESS built-in test pattern) prints four bars, filled with 100% density of each color (C/M/Y/K), lined on the paper . Use this test for checking the density of each toner cartridge. 2-50 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 147 (which helps finding defects such as lines, streaks, smudges, and scaling the size of the defect to identify the part to be replaced). Page 1 Page 2 Page 3 Page 4 Page 5 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-51 Service Manual...
Page 148: Parameter Setting (Parameter)
Use the [ ] or [ ] button to change the value, and press the OK button. FastScanSmpBTray Press the Back button to return to the [Printer Diag] screen. Printer Diag Parameter Exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-52 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 149 Enter Service Mode. See “How To Enter Service Mode” on page 2-8. Confirm that the [Printer Diag] is selected, and then press the OK button. Use the [ ] button to select [Parameter], and press the OK button. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-53 Service Manual...
Page 150 A4 is set as the default paper tray setting. • In this case, switch off the printer once, and on again, specify A4 for the paper tray setting, enter Service Mode, and then print the list. 2-54 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 151: Board Diag (Board Test)
***: Displays the name of the test ended in error. (Fax Flash W/R / SRAM W/R / Fax Card I/F / AFE Serial I/F / IIT I/F/ ASIC IJAC / ASIC JBIG) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-55 Service Manual...
Page 152 Provides the ASIC built-in IJAC and JBIG tests. Display After Diag Note Normal Error CHECK OK *** Test Check NG ***: Displays the name of the test ended in error. (ASIC IJAC / ASIC JBIG) 2-56 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 153 (each digit: 0 - 9) signal. DP20 10 digits Sends the multiple digits dial pulse (20pps) Individually (each digit: 0 - 9) signal. Ring Back Tone Sends the ringback tone. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-57 Service Manual...
Page 154 Sends the data specified with speed and pattern. V.17 12000bps V.17 9600bps V.17 7200bps Line Voltage Checks the Line Voltage status. Line Current Checks the Line Current status. 2-58 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 155 Press the Back button to return to the [Fax Scanner Diag] screen. Fax/Scanner Diag Board Test 10. Exit Service Mode. See “How to Exit Service Mode” on page 2-10. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-59 Service Manual...
Page 156: Information
DADF:0x00000002 Press the Back button to return to the [Fax Scanner Diag] screen. Fax/Scanner Diag Information Exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-60 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 157: Scanner Maintenance
Coeff DADF GREEN Coeff DADF BLUE Coeff DADF GRAY Target RED 2 digits (hexadecimal) (each digit 0 - 9, A - F) Target GREEN Target BLUE Target GRAY Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-61 Service Manual...
Page 158 Specifies the parameter value of the Vertical Scan magnification. Item Range Mag FB COLOR 2 digits (hexadecimal) (each digit 0 - 9, A - F) Mag FB GRAY Mag DADF COLOR Mag DADF GRAY 2-62 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 159 Turns the DADF Motor to the reverse direction. DADF Set ON Check OK The DADF Solenoid is set to ON. Solenoid Set OFF The DADF Solenoid is set to OFF. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-63 Service Manual...
Page 160 If the lump error or the home position error is detected, the display shows the message [Abnormal End]. Display After Diag Item Normal Error Carriage Drive_100 Complete Abnormal End 2-64 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 161: System Data Setting (Parameter)
Value(Hex): *43 Press the Back button to return the [Fax Scanner Diag] screen. Fax/Scanner Diag Parameter Exit Service Mode. See “How to Exit Service Mode” on page 2-10. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-65 Service Manual...
Page 162 0.05 (Gray) SYS_DEF_FBC2_CLR_R FB C2 Paper 0-65535 36213 0 - 2^16-1 ColorR Correction Factor SYS_DEF_FBC2_CLR_G FB C2 Paper 0-65535 37734 0 - 2^16-1 ColorG Correction Factor 2-66 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 163 Fax Store ADF 0-10 0 mm - 10 mm Scan Size Reduce Length (Feed Sensor Output Correction Value) SYS_DEF_IIT_AUTOREG IIT Auto Register 0: Enable Adjustment 1: Disable On/Off Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-67 Service Manual...
Page 164 Start Up Attribute Correction bit7 7: DADF Lamp Time Variation Attribute Correction IMAGE_PREPRM_THROUGH2 PreIPS Through 0-255 bit0 0: SS400 -> 600 Setting 2 dpi Conversion (to FX- I/F) 2-68 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 165 14: Delete Border bit7 15: TRC IMAGE_PARAM_THROUGH3 Image Quality 0-255 Continued from Parameter "Image Quality Through Setting Parameter Through Setting 1, 2" bit7 16 - 23: Reserve Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-69 Service Manual...
Page 166 Test Pattern 5 1-255 Horizontal Gradation Parameter Step DIAG_IMG06_R_LV Test Pattern 6 0-255 Image Path R Level Parameter R DIAG_IMG06_G_LV Test Pattern 6 0-255 Image Path G Level Parameter G 2-70 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 167 0: Do Not Deliver Broadcast Report 1: Deliver Upon Error 2: Always Deliver SYS_SET_FAX_PROTOCOL SystemSetting 0: Do Not Deliver Protocol Monitor 1: Deliver Upon Error 2: Always Deliver Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-71 Service Manual...
Page 168 5: Pattern5 6: Pattern6 7: Pattern7 FAX_SET_RCV_MODE FaxSetting Switch 0: For Tel Only Receive Mode 1: For Fax Only 2: Switch Tel/Fax 3: Switch Ans/Fax 4: DRPD Mode 2-72 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 169 Remote Receive 1: Enable FAX_SET_RMT_RCV_TONE1 FaxSetting Remote Receive Tone 1st Digit FAX_SET_RMT_RCV_TONE2 FaxSetting Remote Receive Tone 2nd Digit FAX_SET_PREFIX_SET FaxSetting Add 0: Do Not Add Prefix Dial 1: Add Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-73 Service Manual...
Page 170 1: Print Print DIAG_DIALLING_TYPE Dial Type DIAG_SYS_MACHINE_MODE Operation Mode Specify [1] to output the monitor sound from the speaker upon fax communication. 0: Normal Mode 1: Maintenance Mode 2-74 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 171 DIAG_SEL_OPP_NAME Recipient 0: Name of Recipient Channel Second Channel (to be Priority Notation displayed when an Setting of individual protocol is Communication used.) Management 1: Phone Number Report Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-75 Service Manual...
Page 172 Minimum Value DIAG_RING_CYCLE_MAX (100/0.5) Ring 8-255 Signal Cycle Maximum Value DIAG_SELECT_DIALTONE Dial Tone Frequency DIAG_BUSYTONE_FREQ Busy Tone Frequency DIAG_BUSYTONE_PATTERN Busy Tone Pattern DIAG_BUSYTONE_DETECTION Allow/Restrict Busy Tone Detection Upon Calling 2-76 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 173 DIAG_PB_LEVEL_SUB Difference of 0-15 DTMF High- Pass/Low-Pass Level DIAG_MAKE_10PPS 10PPS Make 1-106 Time DIAG_BREAK_10PPS 10PPS Break 1-106 Time DIAG_MAKE_20PPS 20PPS Make 1-106 Time DIAG_BREAK_20PPS 20PPS Break 1-106 Time Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-77 Service Manual...
Page 174 DIAG_EX_RINGER_OFF_T2 External Phone 5-250 Calling OFF Time DIAG_EX_RINGER_ON_T3 External Phone 5-250 Calling ON Time DIAG_EX_RINGER_OFF_T4 External Phone 5-250 Calling OFF Time DIAG_DIS_DIALTONE_PSTN Detect Dial Tone on Public Line 2-78 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 175 0-255 Number5 DIAG_SIDAA_MANUAL_CALIBR SiDAA Manual ATION Calibration DIAG_DIS_DIALTONE_PATTERN Detect Dial Tone Pattern DIAG_DIALTONE_ONOFFPTN_M Minimum Time 0-255 of Dial Tone ON/OFF DIAG_DIALTONE_ONOFFPTN_M Maximum Time 8-255 of Dial Tone ON/OFF Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-79 Service Manual...
Page 176 T1 Timer Value 0-255 Upon Sending DIAG_G3M_RX_T1_TIMER T1 Timer Value 0-255 Upon Receiving DIAG_G3M_T2_TIMER T2 Timer Value 0-255 DIAG_G3M_T3_TIMER T3 Timer Value 0-255 DIAG_G3M_AUTO_T4_TIMER Auto 0-255 Send/Receive T4 Timer Value 2-80 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 177 DIAG_G3M_WITH_CSI CSI Send DIAG_G3M_FTT_FALLBACK Number of FTT Until Fallback DIAG_G3M_TCF_CHECK TCF Signal Judge Standard DIAG_G3M_TX_CABLE_EQU Send Cable Equalizer DIAG_G3M_RX_CABLE_EQU Receive Cable Equalizer DIAG_G3M_TAP_HOLD TAP HOLD DIAG_G3M_V29_EPT EP Tone Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-81 Service Manual...
Page 178 _RATE Maximum Allowed Value (Enable Upon Receiving) DIAG_G3M_V34_MAX_BIT_RAT Bit Speed 1-14 Maximum Value DIAG_G3M_V34_SYM_RATE_EN Symbol Speed 0-61 ABLE1 Enable Command DIAG_G3M_V34_BIT_RATE_EN Bit Speed Enable 0-255 ABLE1 Command 1 2-82 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 179 Upon Sending Coding Method DIAG_G3M_RX_CODING Upon Receiving Coding Method DIAG_RX_GAIN_ADJUSTMENT Receive Gain 0-255 Correction Value DIAG_G3M_V34_FRAME_SIZE V34 1 Frame Size DIAG_TONE_TX_ATT Tone 0-15 Transmission Level DIAG_RX_ATT Incoming Level Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-83 Service Manual...
Page 180 Support ETSI 10-20 10, 15, 20 (V) T_VOLTHRESH Standard (Voltage to Decide External Phone OFFHOOK) DIAG_FORGET_ERROR_SECRET 0-255 DIAG_CODE_CHECK_SECRET 0-255 DIAG_PMQAT_BOARD_SECRET 0-255 DIAG_DONT_DEL_TXFILE DIAG_DONT_PR_RCVFILE DIAG_MON_SPEED_38400 DIAG_COMM_TIME_MEASURE DIAG_WITHOUT_ICM DIAG_COMM_PARAM DIAG_EQM_READ DIAG_AGCVAL_READ 2-84 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 181 Receive Mode (FAX only, DRPD) DIAG_DIS_DP Restrict Dial Pulse 0: Allow DP 1: Restrict DP DIAG_FAXLINE_TEST_VOLTAGE Voltage 10-50 10 - 50 1Step/1V THRESH Threshold Value for Line Voltage Detection Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-85 Service Manual...
Page 182: Backup (Backup Data)
SCAN to Email Address Book Email Group Block (E-mail Group Registration Block) Email Subject Email Text Block for Communication Result Registration Communication Result Registration for Protocol Monitor Report Backup Check Data1 2-86 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 183 Signal Data Buffer Pointer Signal Information Table Signal Data Buffer Number of SCJL Job Log Registrations SCJL Job Log Data Backup Check Data 2 Backup Data Status Backup RAM Bottom Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-87 Service Manual...
Page 184 Press the Back button to return to the [Fax Scanner Diag] screen. Fax/Scanner Diag BackUp Data Exit Service Mode. See “How to Exit Service Mode” on page 2-10. 2-88 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 185: Error Messages
Media Access Control Address Machine Control Unit Non-Volatile Memory. Used instead of NVRAM. NVRAM Non-Volatile Random Access Memory Page Description Language Random Access Memory REGI Registration Read Only Memory Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-89 Service Manual...
Page 186: Error History Report
Press the Up or Down arrow button to find Error History. Press OK. Error Code Tables The Error Code Tables list possible errors, along with the corresponding code, and page reference for the corrective procedure. There are two separate tables, one for the Phaser 6600 and one for the WorkCentre 6605. •...
Page 187: Phaser 6600 Error Code List
Error Troubleshooting Phaser 6600 Error Code List Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT Feeder I/F IOT-FEEDER Reseat Feeder Page 2-178 Failure communication error Power Off/On Error 004-310 Power Off/On IOT Fuser...
Page 188 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Certificate DB Certificate DB access Certificate Fail Replace the Error error Init Certificate IP Board. Error 016-404 Are You Sure? Certificate DB Invalid security setting...
Page 189 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location LDAP Certificate No server certificate Certificate Fail Replace the Error exists Contact Admin. IP Board. Error 016-524 Power Off/On LDAP Certificate SSL authentication...
Page 190 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location System NVM At POWON start-up, Initialize NVM Initialize execute NVM clear. Initializing... ESS-NVM Executed ESS-NVM Parameter Parameter Recovery Recover ESS-NVM Executed ESS-NVM Parameter Copy...
Page 191 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location DOWNLOAD At download, write-in Range Chk Error Replace the RANGE ERROR destination address is Press Ok Button IP Board. invalid. Range check Error 016-743 error.
Page 192 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Auditron - Reached the limit of the Limit Exceeded Replace the Reached Limit number of registered Press Ok Button IP Board. users. Error 016-759...
Page 193 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Disk Full RAM Disk Full Replace the Press Ok Button IP Board. Error 016-982 Press Ok Button IOT Firmware Detect Firmware Error MCU Firmware Err...
Page 194 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT NVRAM Error Detect NVRAM Error MCU NVRAM Error Page 2-178 Power Off/On Error 041-340 Power Off/On IOT I/F Failure MCU Internal Error(I/F MCU Int.
Page 195 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Paper Jam Detected Paper Jam 1. Pull out Zone MSI Open BypassTray papers on the and Tray1, Bypass Tray remove paper. 2. Pull out Bypass Tray 3.
Page 196 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT Rear Cover Paper Jam Detected Paper Jam 1. Pull out and MSI Zone IOT RearCover and Open BypassTray, papers on the Tray1, RearCover...
Page 197 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location MSI Detached MSI Detached Bypass Tray Page 2-196 Missing Error 075-910 Insert the Tray VSYNC ON JAM Detect VSYNC On JAM no message Replace the MCU Board.
Page 198 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT Drum Detect Drum Life XXXXXXXXXXXXXXXX Replace the Cartridge Kit Life Warning IU Kit Life Low Imaging Pre Warning Unit. XXXXXXXXXXXXXXXX Replace Soon...
Page 199 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location DRUM C CRUM Wrong data in CRUM of C - IU Error Page 2-204 Data Broken Fail drum C Reseat IU Error 091-923...
Page 200 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Yellow Patch IOT could not recovery Y Test Patch Err Page 2-205 Error toner density. Power Off/On Error 092-670 Power Off/On Magenta Patch...
Page 201 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT X CRUM Detect Black CRUM Error Blk - CRUM Error Page 2-187 Error Reseat Cartridge Error 093-925 Reseat Cartridge IOT X CRUM ID...
Page 202 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT X CRUM ID Detect C Toner CRUM ID Invalid Cyan Page 2-188 Error Warning IOT X Toner Insert Yellow Cartridge Reinsert the...
Page 203 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT Belt Unit Life Detect Belt Unit Life Replace Replace the Over Over Transfer Unit Transfer Belt Unit. Has Trans Unit been replaced? (Press to counter reset.)
Page 204 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location ESS NVRAM1 Detected by master NVRAM Error Replace the W/R Check Fail NVRAM W/R check Power Off/On IP Board. Error 116-323 Power Off/On...
Page 205 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location On Board Network Error Replace the Network Internal Power Off/On IP Board. Loopback Error Error 116-352 Power Off/On ESS HD Fail Detect HDD Error...
Page 206 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location PCI Error RemoraEX PCI x1 port PCI Error Replace the Messages Error Power Off/On IP Board. received from * DeviceID 0x65 (x1) Error 116-368...
Page 207 Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location IOT Paper Size Detect Paper Size Load NNN Mismatch Mismatch BypassTray : 958 Load NNN Tray 1 : 910 Tray 2 : 911 No Suitable •...
Page 208: Workcentre 6605 Error Code List
Error Troubleshooting Phaser 6600 Error Code List Chain Link Error Error Details Control Panel Messages FIP location Waiting for Tray Press Ok Button dashdashSetdas to continue hdash key to be Tray 1 : 071 pressed after Tray 2 : 072...
Page 209 Control Panel Error 016-369 Replace the Communication UI Panel and ESS F/W. IP Board. Power Off/On the Printer. Fail If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-113 Service Manual...
Page 210 Server hostname. Please check the Maillib MAIL SMTP and DNS Server settings, or contact your System F2N_ERR_MAIL_INVALID Administrator. _SMTP_SVR Job canceled. * Caution screen with [Close] button 2-114 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 211 520 Ipsec Certificate Self device certificate error Certificate Failure 016-520 Replace the Error IP Board. Power Off/On the Printer and contact the administrator if problem persists after reboot. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-115 Service Manual...
Page 212 543 Wi-Fi Certificate Certificate corruption error Certificate Failure 016-543 Replace the Error IP Board. Power Off/On the Printer and contact the administrator if problem persists after reboot. 2-116 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 213 Executed ESS-NVM Parameter Parameter Recovery Recover 604 ESS-NVM Executed ESS-NVM Parameter Copy Parameter Copy 605 ESS-NVM Executed ESS-NVM Parameter Copy Parameter Copy 606 Clear Job History Clear Job History Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-117 Service Manual...
Page 214 At download, write-in Range Check Error 016-743 Replace the RANGE ERROR destination address is IP Board. Job canceled. invalid. Range check error. * Caution screen with [Close] button 2-118 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 215 * Caution screen with [Close] button 758 Auditron - Detect invalid account. User Account Restriction 016-758 Replace the Disabled Function IP Board. Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-119 Service Manual...
Page 216 Email Address incorrect. IP Board. Invalid Recipient Email Address. MAIL Please check the recipient Email Address and try again. F2N_ERR_MAIL_ INVALID_MAIL_ADDR Job canceled. * Caution screen with [Close] button 2-120 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 217 * Caution screen with [Close] button 921 Wireless Setting Wi-Fi Download Error 016-921 Replace the Error IP Board. Try again. Download Error * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-121 Service Manual...
Page 218 File Size Limit Exceeded 016-986 Replace the the specified format, IP Board. Job canceled. exceed the max file size specified for each format. * Caution screen with [Close] MAIL/SMB/FTP button 2-122 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 219 Fax Controller Error 017-974 Replace the data storage FlashROM IP Board. Resume Error in FlashROM Image Data Storage Job canceled. Please try again. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-123 Service Manual...
Page 220 Report job fails to Fax Report Error 017-980 Replace the Open/Close Error open/close report file. IP Board. Failed to Open/Close Report File Job canceled. * Caution screen with [Close] button 2-124 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 221 991 IIT Level At the start of IIT read job, no error Adjustment Fail fail to adjust IIT level. Record to ErrorLog. Set to default value and continue processing. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-125 Service Manual...
Page 222 Job canceled. * Caution screen with [Close] button 446 IPv6 duplicate At start-up, detect XXXXXXXXXXXXXXXX Replace the duplicate IPv6 address on IP Board. Duplicate IPv6 Addr, Reconfigure network. 2-126 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 223 SMB scan IP Board. SMB Server user account limit users. exceeded. Contact your System F2N_ERR_SMB_USER_NU Administrator. MBER_LIMIT Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-127 Service Manual...
Page 224 Unable to connect to SMB Server. error Please check the SMB Server F2N_ERR_SMB_SERVER_ settings and confirm the SMB NOT_FOUND Server, or contact your System Administrator. Job canceled. * Caution screen with [Close] button 2-128 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 225 SMB scan file/folder name limit name/folder exceeded. Reduce the SMB name is overlimit. file/folder name length, or contact F2N_ERR_SMB_OVERLIM your System Administrator. IT_SUFFIX_OF_FILE_OR_ FOLDER_NAME Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-129 Service Manual...
Page 226 IP Board. SMB Server Capacity Exceeded. on SMB scan data Contact your System server Administrator. F2N_ERR_SMB_SCAN_DI SK_FULL Job canceled. * Caution screen with [Close] button 2-130 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 227 Scan login check the SMB Server settings and F2N_ERR_SMB_PROTOCO prohibited time confirm the login details, or L_ERR_4_045 contact your System Administrator. Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-131 Service Manual...
Page 228 Please check F2N_ERR_SMB_PROTOCO the SMB Server settings and L_ERR_4_049 confirm the login user, or contact your System Administrator. Job canceled. * Caution screen with [Close] button 2-132 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 229 Rename command not supported Command Fail Server does not support by SMB Server. Contact your SMB rename command. System Administrator. Job canceled. F2N_ERR_SMB_RENAME * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-133 Service Manual...
Page 230 Unable to connect to FTP Server. in FTP Scan F2N_ERR_FTP_SERVER_N Please check FTP Server settings or OT_FOUND contact your System Administrator. Job canceled. * Caution screen with [Close] button 2-134 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 231 FTP scan file/folder name limit name is overlimit. exceeded. Reduce the file/folder F2N_ERR_FTP_OVERLIMI name length, or contact your T_SUFFIX_OF_FILE_OR_F System Administrator. OLDER_NAME Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-135 Service Manual...
Page 232 Replace the Data Write Fail IP Board. Unable to write file in FTP Server location. Contact your System F2N_ERR_FTP_SCAN_DAT Administrator. AWR_FOR_SERVER Job canceled. * Caution screen with [Close] button 2-136 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 233 Replace the Command Fail IP Board. RNTO command failed. FTP rename file RNFR command failure. Contact your System Administrator. F2N_ERR_FTP_RENAME Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-137 Service Manual...
Page 234 Fax Codec Error 033-511 Replace the receive decode is 0Line. Fax Board. No lines received for decode Job canceled. Remote device will try again. * Caution screen with [Close] button 2-138 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 235 517 DFAX Password Mismatch between DFAX Incorrect Password 033-517 Replace the Error Password and Fax/Scan Fax Board. Please confirm password Lock Password. Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-139 Service Manual...
Page 236 524 JBF_ERROR_MAR Adaptive template is Fax Codec Error 033-524 Replace the KER_BAD_ATMO moved incorrectly. Fax Board. Adaptive template incorrect Job canceled. * Caution screen with [Close] button 2-140 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 237 754 V8 Error V8 error Fax Communication Error 033- Replace the Fax Board. Fax V8 Communication Error Job canceled. Please try again. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-141 Service Manual...
Page 238 Control channel OFF Fax Communication Error 033- Replace the OFF Time Out timeout Fax Board. Control Channel OFF Timeout Job canceled. Please try again. * Caution screen with [Close] button 2-142 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 239 Fax Codec Error 033-766 Replace the Opening target file open. Fax Board. Target File Opening Job canceled. Please restart device and try again. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-143 Service Manual...
Page 240 Detect undefined marker Fax Codec Error 033-772 Replace the Marker Error Fax Board. JBIG Compression error. Undefined marker detected. Job canceled. Please try again. * Caution screen with [Close] button 2-144 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 241 Fax Report Error 033-779 Replace the Fail communication result. Fax Board. Log file creation error Job canceled. Please restart device and try again. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-145 Service Manual...
Page 242 Fax Job Canceled 033-789 Replace the Fax Board. * Caution screen with [Close] button 790 Cancel Cancel Fax Job Canceled 033-790 Replace the Fax Board. * Caution screen with [Close] button 2-146 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 243 Replace the Connection plug and connection. Fax Board. Check Line Connection. Please disconnect and reconnect fax line to insure proper connection. Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-147 Service Manual...
Page 244 DCS/NSS resend over. Fax Communication Error 035- Replace the Over Fax Board. Digital Command Signal/Non- standard Setup error. Job canceled. Please try again. * Caution screen with [Close] button 2-148 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 245 Fax Communication Error 035- Replace the Fax Board. T2 time out - Timing between commands exceeded 6 seconds Job canceled. Please try again. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-149 Service Manual...
Page 246 * Caution screen with [Close] button 729 Career Cut Career cut. Fax Communication Error 035- Replace the Fax Board. Job canceled. * Caution screen with [Close] button 2-150 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 247 No Dial Tone 035-746 Replace the Tone before dialing. Fax Board. Please check that fax line is connected and working Job canceled. * Caution screen with [Close] button Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-151 Service Manual...
Page 248 347 IOT I/F Failure MCU Internal Error(I/F Engine Controller Error 041-347 Replace the part) MCU Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. 2-152 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 249 Paper Jam 1. Open the IOT Rear Cover Rear Cover Open the Rear Cover and remove any jammed paper. 2. Remove any jammed paper 3. Close the Rear Cover Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-153 Service Manual...
Page 250 2. Insert Tray 1 and press [Start]. 122 IOT Remain Zone Paper Jam Detected Zone Paper Jam Open Tray2 2T JAM & Remove Pull out Tray 2 and remove any paper jammed paper. 2-154 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 251 Unexecutable error. Scanner Error 062-321 Page 2-209 (carriage is at the locked Power Off/On the Printer. position, etc.) If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-155 Service Manual...
Page 252 Page 2-195 JAM(TBD) 910 MSI Detached MSI Detached Bypass Tray Missing 075-910 Page 2-196 Insert Bypass Tray. 101 VSYNC?ON?JAM Detect VSYNC On JAM no message Replace the MCU Board. 2-156 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 253 Detect Waste Toner Box Waste Toner Box End of Life Page 2-200 Box Life Over Life Over Open the Right Side Door. Then, replace the Waste Toner Box. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-157 Service Manual...
Page 254 Magenta Imaging Unit Error Page 2-204 Data Broken Fail drum M 091-922 Open the Right Side Door. Then, reseat Magenta Imaging Unit or replace the Imaging Unit Kit. 2-158 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 255 963 IOT X CRUM ID Detect K Drum CRUM ID Invalid Imaging Unit Page 2-203 Error Warning Open the Right Side Door. Then, reseat/replace the Black Imaging Unit. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-159 Service Manual...
Page 256 423 IOT X Toner Near XXXXXXXXXXXXXXXX Replace the Life Yellow Toner Yellow Toner Low Cartridge. 424 IOT X Toner Near XXXXXXXXXXXXXXXX Replace the Life Magenta Magenta Toner Low Toner Cartridge. 2-160 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 257 Then, replace the Black Toner Cartridge. 950 IOT X CRUM Error Detect Yellow CRUM Error Yellow Toner Chip Error 093-950 Page 2-184 Open the Front Cover. Then, reseat/replace the Yellow Cartridge. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-161 Service Manual...
Page 258 Then, insert the Cyan Toner Unit. Cartridge. 973 IOT X Toner Black Toner Cartridge Missing Reinsert the Detached Black Open the Front Cover. Imaging Then, insert the Black Toner Unit. Cartridge. 2-162 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 259 312 Encryption Key Encryption key mismatch Hard Disk Error 116-312 Replace the Error IP Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-163 Service Manual...
Page 260 324 ESS Illegal CPU illegal exception Controller Error 116-324 Replace the Exception IP Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. 2-164 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 261 355 On Board Network Error 116-355 Replace the Network Fatal IP Board. Power Off/On the Printer. Error If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-165 Service Manual...
Page 262 Check Fail size requested by the If this failure occurs again, please system and actual size and contact customer support. consistency check of ID recorded at the first power-on. 2-166 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 263 315 EEPROM Driver EEPROM Driver program Fax EEPROM Error 117-315 Replace the Error error IP Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-167 Service Manual...
Page 264 RTC clock setting and Error 117-365 IP Board. content of SRAM are Power Off/On the Printer. invalid. Initialize them. If this failure occurs again, please contact customer support. 2-168 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 265 398 SMBclient Fatal SMBClient fatal error Network Scan Error 131-398 Replace the Error IP Board. Power Off/On the Printer. F2N_ERR_SMB_SYS_FAIL If this failure occurs again, please contact customer support. F2N_ERR_INIT_SMB Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-169 Service Manual...
Page 266 Resolution error in FAX Fax Error 133-240 Replace the Change Error send resolution Fax Board. Power Off/On the Printer. conversion. If this failure occurs again, please contact customer support. 2-170 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 267 251 File Open Error File open error Fax Error 133-251 Replace the Fax Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-171 Service Manual...
Page 268 272 Message Send Message send error (OS Fax Error 133-272 Replace the Error error) Fax Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. 2-172 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 269 Failed in creating power- Fax Report Error 133-281 Replace the Create Fail off report. Fax Board. Power Off/On the Printer. If this failure occurs again, please contact customer support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-173 Service Manual...
Page 270 IOT change half speed XXXXXXXXXXXXXXXX Forced Half due to over heat. Over Heating. Running Half-speed Speed mode. 700 Custom Toner Custom Toner Mode XXXXXXXXXXXXXXXX Mode Non-Xerox Toner Cartridge Installed 2-174 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 271 Off and a paper type is specified, there is no tray loading the specified paper type. (Specified Tray Media Mismatch) BypassTray : 963 Tray 1 : 959 Tray 2 : 960 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-175 Service Manual...
Page 272 Manual 2-Sided Print key to be pressed Tray 2 : 072 Press the Start Button to Continue. after setting side Manual Feed : 075 2 for manual duplex print(Tray) 2-176 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 273: Error Code Fault Isolation Procedures
Replace the Top Harness Is each cable of P/J501<=>P/J29 continuous? Assembly. Check after replacing the Main Fan Replace the LVPS. Finished. Replace the Main Fan. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-177 Service Manual...
Page 274 Is each cable of P/J27<=>DP/DJ271 continuous? Check after replacing the 550 Option Feeder Board Replace the MCU Finished. Board. Replace the 550 Option Feeder Board. Does the error still occur? 2-178 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 275 P/J11-1 pin is about +3.3 VDC. page 2-224. Check after replacing the Laser Unit Replace the MCU Finished. Board. Replace the Laser Unit. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-179 Service Manual...
Page 276 Replace the Drive Replace the LVPS. Assembly. Close the interlock switch(es), and check if the voltage between the LVPS ground and the P/J509-1 pin is about +24 VDC. 2-180 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 277 Replace the Drive Replace the LVPS. Assembly. Close the interlock switch(es), and check if the voltage between the LVPS ground and the P/J509-3 pin is about +24 VDC. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-181 Service Manual...
Page 278 Close the interlock switch(es), and check if the voltage between the MCU Board ground and the P/J33-2 pin, and the voltage between the MCU Board ground and the P/J33-4 pin is about +24 VDC. 2-182 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 279 Check after replacing the CTD Sensor Assembly Replace the MCU Finished. Board. Replace the CTD Sensor Assembly. Does the error still occur? Wipe it with a dry, soft cloth (without alcohol). Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-183 Service Manual...
Page 280 Are P/J191 and P/J19 connected securely? Check the continuity between the Dispenser Assembly Y and Replace the MCU Replace the Top the MCU Board Board. Harness Assembly. Is each cable of P/J191<=>P/J19 continuous? 2-184 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 281 Are P/J192 and P/J19 connected securely? Check the continuity between the Dispenser Assembly M and Replace the MCU Replace the Top the MCU Board Board. Harness Assembly. Is each cable of P/J192<=>P/J19 continuous? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-185 Service Manual...
Page 282 Are P/J193 and P/J19 connected securely? Check the continuity between the Dispenser Assembly C and Replace the MCU Replace the Top the MCU Board Board. Harness Assembly. Is each cable of P/J193<=>P/J19 continuous? 2-186 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 283 Reinstall the Yellow Toner Yellow Toner Is a Toner Cartridge other than a Yellow Toner Cartridge Cartridge. Cartridge. installed? Or, is the installed Toner Cartridge for another printer? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-187 Service Manual...
Page 284 Reinstall the Black Toner Black Toner Is a Toner Cartridge other than a Black Toner Cartridge Cartridge. Cartridge. installed? Or, is the installed Toner Cartridge for another printer? 2-188 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 285 Finished. Replace the Fuser Assembly. Does the error still occur? Check after replacing the LVPS Replace the MCU Finished. Board. Replace the LVPS. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-189 Service Manual...
Page 286 Refer to “+5 VDC Stack Sensor. Power FIP” on Check if the voltage between the MCU Board ground and the page 2-223. P/J15-4 pin is about +5 VDC. 2-190 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 287 Replace the Transfer HVPS Board. Does the error still occur? Check after replacing the Development HVPS Board Replace the MCU Finished. Board. Replace the Development HVPS Board. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-191 Service Manual...
Page 288 Replace the MCU Refer to Board. Execute Digital Output diagnostic test 071-004, and check page 2-181. the Paper Transport Motor rotation. Does the Paper Transport Motor function normally? 2-192 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 289 Refer to page 2-216. Execute Digital Output diagnostic test 071-022, and check the 550 Option Feed Clutch Assembly operation. Does the 550 Option Feed Clutch Assembly function normally? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-193 Service Manual...
Page 290 Replace the MCU Refer to Board. page 2-218. Execute Digital Output diagnostic test 071-014, and check the 550 Option Drive Assembly rotation. Does the 550 Option Drive Assembly function normally? 2-194 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 291 Replace the MCU Refer to Board. page 2-181. Execute Digital Output diagnostic test 071-004, and check the Paper Transport Motor rotation. Does the Paper Transport Motor function normally? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-195 Service Manual...
Page 292 Refer to (+5 VDC) Bypass Tray No page 2-223. Paper Sensor. Check if the voltage between the MCU Board ground and the P/J21- 1 pin is about +5 VDC. 2-196 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 293 Check the Main Motor operation Replace the MCU Refer to Board. page 2-180. Execute Digital Output diagnostic test 071-001, and check the Main Motor rotation. Does the Main Motor function normally? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-197 Service Manual...
Page 294 Check the Main Motor operation Replace the MCU Refer to Board. page 2-180. Execute Digital Output diagnostic test 071-001, and check the Main Motor rotation. Does the Main Motor function normally? 2-198 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 295 Check the connection between the Door Interlock Switch and the LVPS. Is P/J42 connected securely? Check after replacing the Door Interlock Switch Replace the LVPS. Finished. Replace the Door Interlock Switch. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-199 Service Manual...
Page 296 Check the power to the Toner Full Sensor (+5 VDC) Replace the Refer to Toner Full Sensor. page 2-223. Check if the voltage between the MCU Board ground and the P/J29-20 pin is about +5 VDC. 2-200 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 297 And, is the Yellow Imaging Unit installed properly? Check the Imaging Unit CRUM Replace the Go to step 3. Yellow Imaging Is the connection terminal of the CRUM inside the Yellow Unit. Imaging Unit broken? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-201 Service Manual...
Page 298 Are P/J122 and P/J12 connected securely? Check the continuity between the CRUM Connector Replace the MCU Replace the Assembly and the MCU Board Board. CRUM Connector Assembly. Is each cable of P/J122<=>P/J12 continuous? 2-202 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 299 Reinstall the Black Imaging Black Imaging Is an Imaging Unit other than a Black Imaging Unit Unit. Unit. installed? Or, is the installed Imaging Unit for another printer? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-203 Service Manual...
Page 300 Reinstall the Cyan Imaging Cyan Imaging Is an Imaging Unit other than a Cyan Imaging Unit Unit. Unit. installed? Or, is the installed Imaging Unit for another printer? 2-204 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 301 Is the connection part of the Magenta Imaging Unit clean? Magenta And, is the Magenta Imaging Unit touching against the Imaging Unit. guides on the left and right sides, and installed properly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-205 Service Manual...
Page 302 Error Troubleshooting Step Check Check after replacing the Magenta Imaging Unit Replace the MCU Finished. Board. Replace the Magenta Imaging Unit. Does the error still occur? 2-206 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 303 Is the connection part of the Black Imaging Unit clean? And, Black Imaging is the Black Imaging Unit touching against the guides on the Unit. left and right sides, and installed properly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-207 Service Manual...
Page 304 Is the IIT Pick-up Module Kit deformed or worn out? Module. Check after replacing the DADF Assembly Replace the IP Finished. Board. Replace the DADF Assembly. Does the error still occur? 2-208 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 305 Board. Are P/J1401 and P/J1501 connected securely? Check after replacing the IIT Assembly Replace the IP Finished. Board. Replace the IIT Assembly. Does the error still occur? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-209 Service Manual...
Page 306: Level 2 Fip
Error Troubleshooting Level 2 FIP 2-210 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 307 Turn off the power, take off the Feed Clutch, and check the wire wound resistance between both terminals. Is the wire wound resistance value 240 ohm (20 degrees C)? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-211 Service Manual...
Page 308 “+24 VDC Power Close the interlock switch(es), and check if the voltage FIP” on between the MCU Board ground and the P/J23-1 pin is about page 2-222. +24 VDC. 2-212 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 309 Check the connection between the PWBA Assembly FEED Harness P/J27 securely. and the MCU Board. Assembly Are P/J419, DP/J271, and P/J27 connected securely? and the Main Harness Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-213 Service Manual...
Page 310 FIP” on between the MCU Board ground and the P/J271-4 pin, and page 2-222. the voltage between the MCU Board ground and the P/J27-5 pin is about +24 VDC. 2-214 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 311 Check the connection between the PWBA Assembly FEED Harness P/J27 securely. and the MCU Board. Assembly Are P/J419, DP/J271, and P/J27 connected securely? and the Main Harness Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-215 Service Manual...
Page 312 FIP” on between the MCU Board ground and the P/J271-4 pin, and page 2-222. the voltage between the MCU Board ground and the P/J27-5 pin is about +24 VDC. 2-216 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 313 Check the connection between the PWBA Assembly FEED Harness P/J27 securely. and the MCU Board. Assembly Are P/J419, DP/J271, and P/J27 connected securely? and the Main Harness Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-217 Service Manual...
Page 314 FIP” on between the MCU Board ground and the P/J271-4 pin, and page 2-222. the voltage between the MCU Board ground and the P/J27-5 pin is about +24 VDC. 2-218 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 315 “+24 VDC Power Close the interlock switch(es), and check if the voltage Solenoid. FIP” on between the MCU Board ground and the P/J21-9 pin is about page 2-222. +24 VDC. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-219 Service Manual...
Page 316 Replace the Exit Refer to “+5 VDC Sensor. Power FIP” on Check if the voltage between the MCU Board ground and the page 2-223. P/J15-1 pin is about +5 VDC. 2-220 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 317 “+24 VDC Power Close the interlock switch(es), and check if the voltage FIP” on between the MCU Board ground and the P/J38-1 pin is about page 2-222. +24 VDC. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-221 Service Manual...
Page 318 Check the AC power to the LVPS Replace the LVPS. Replace the AC Inlet. Is the voltage between the P/J48-1 pin and the P/J48-3 pin of the LVPS 100 VAC? 2-222 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 319 Check the AC power to the LVPS Replace the LVPS. Replace the AC Inlet. Is the voltage between the P/J48-1 pin and the P/J48-3 pin of the LVPS 100 VAC? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-223 Service Manual...
Page 320 Check the AC power to the LVPS Replace the LVPS. Replace the AC Inlet. Is the voltage between the P/J48-1 pin and the P/J48-3 pin of the LVPS 100 VAC? 2-224 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 321: Other Fault Isolation Procedures
Execute Digital Output diagnostic test 071-001, and check Assembly]. the Main Motor rotation. Is the device making an abnormal noise? CAUTION: Stop the Motor operation within 3 seconds, or the device will be damaged. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-225 Service Manual...
Page 322 Possible causative parts: • Retard Holder Assembly (PL13.3.14) Check the Retard Holder Assembly installation Replace the Finished. Retard Holder Assembly. Reinstall the Retard Holder Assembly. Does multiple feed still occur? 2-226 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 323: Fault Isolation Procedure For Fax
If the telephone line condition is degraded, white horizontal lines, missing rows, and/or cut-off top/bottom may occur. • Branch connections or incoming call (call waiting) may also cause image corruption. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-227 Service Manual...
Page 324: Other Fax Problems
However, because the line is used for both voice and data transmission, various problems may occur, such as noise during spoken conversation, low sound volume, and mis-dialing. Replacing the splitter may improve the situation. 2-228 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 325 Also, a telephone line, acting as an antenna, may absorb electric waves generated from wireless or broadcasting equipment. Because FAX data is audio data, the line quality affects the quality/stability of image data as well as that of conversation. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 2-229 Service Manual...
Page 326 Error Troubleshooting 2-230 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 327: Image Quality
Image Quality In this chapter... • Initial Steps for Image Quality Troubleshooting • Image Quality Troubleshooting Chart • Image Quality FIP Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 328: Initial Steps For Image Quality Troubleshooting
Image quality problems such as smears and toner spots might occur when particles of paper, toner, or dust is piled up in the printer. Cleaning the inside of the printer can prevent the problems. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only...
Page 329: Image Quality Troubleshooting Chart
Image Quality FIP again, and then replace the "Possible causative parts" listed in the Image Quality FIP one by one, and also troubleshoot using the procedures in Chapter 2, Error Troubleshooting. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 330: Image Quality Fip
Leading edge paper damage - 3-22 • Incorrect top and side margins - 3-23 • Color registration is out of alignment - 3-24 • Images are skewed - 3-25 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 331 Check the installation status of the CTD Sensor Assembly. Go to action 8. Reinstall the CTD Sensor Is the Sensor Assembly installed correctly? Assembly. See “CTD Spring / CTD Sensor Assembly” on page 4-41 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 332 Is the Transfer HVPS Board connector connected correctly? Check the Development HVPS Board connector connection. Replace the Connect the Development connector. Is the Development HVPS Board connector connected correctly? HVPS Board. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 333 Does this solve your problem? Replace the Transfer Belt Assembly, the Transfer Roller, and the The task is Go to action 6. retard roller. complete. Does this solve your problem? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 334 Check the intermediate transfer belt. Contact Xerox Replace the Technical Transfer Belt Is the Transfer Belt Assembly not contaminated, damaged, or worn, Support. Assembly. and does it work correctly? Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 335 Transfer Belt contacted to the spring correctly? Assembly. Check the installation status of the Transfer Roller. Go to action 10. Reinstall the Transfer Roller. Is Transfer Roller installed correctly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 336 Are the P/J36 and P/J11 connected correctly? correctly. Check after replacing the Laser Unit. Contact Xerox The task is Technical complete. Replace the Laser Unit. Support. Does an error occur? 3-10 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 337 Check the intermediate transfer belt. Contact Xerox Replace the Technical Transfer Belt Is the Transfer Belt Assembly not dirty, damaged, or worn, and does Support. Assembly. it work correctly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-11 Service Manual...
Page 338 Ensure that the printer driver is set to print color output. The task is Go to action 3. complete. 1. On the Image Options tab, ensure that the Xerox Black and White Conversion button is not checked. Does this solve your problem? Replace the Imaging Units.
Page 339 Is the Transfer Belt Assembly dirty, damaged, or worn, and does Assembly. it work correctly? Check the Transfer HVPS Board connector connection. Contact Xerox Connect the Technical Support. connector. Is the Transfer HVPS Board connector connected correctly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-13 Service Manual...
Page 340 Is the Transfer Belt Assembly dirty, damaged, or torn, and does it Assembly. work correctly? Check the Transfer Roller. Replace Contact Xerox Transfer Roller. Technical Is Transfer Roller contaminated, damaged, or worn, and does it Support. work correctly? 3-14 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 341 Replace the Transfer Belt Assembly. Contact Xerox The task is Technical complete. Does the problem persist even after the Transfer Belt Assembly is Support. replaced with a new one? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-15 Service Manual...
Page 342 Does the pattern on the output match with that on the scale? Replace the Imaging Units. The task is Contact Xerox complete. Technical Does this solve your problem? Support. 3-16 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 343 Check the Development HVPS Board connector connection. Replace the Connect the Development connector. Is the Development HVPS Board connector connected correctly? HVPS Board. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-17 Service Manual...
Page 344 If using a downloaded font, ensure that the font is recommended The task is Replace the IP for the printer, operating system, and the application being used. complete. Board. Does this solve your problem? 3-18 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 345 Does this solve your problem? Replace the Transfer Belt Assembly, the Transfer Roller, and the The task is Contact Xerox retard roller. complete. Technical Support. Does this solve your problem? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-19 Service Manual...
Page 346 Check the wrinkle. Is the wrinkle within 30 mm of the four edges of This type of Go to action 3. the envelope? wrinkle is considered normal. Your printer is not at fault. 3-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 347 Remove the Fuser Assembly. Turn the gear by hand, and examine the Heat Roll section. Is the Heat Roll section not dirty or damaged, and does it work correctly? Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-21 Service Manual...
Page 348 Also, is the paper feed path roller installed correctly? reinstall it. Check the installation status of the Transfer Roller. Go to action 10. Reinstall Transfer Roller. Is Transfer Roller installed correctly? 3-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 349 Ensure that the margins are set correctly on the application being The task is Replace the used. complete. possible causative parts Does this solve your problem? one by one. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-23 Service Manual...
Page 350 Technical complete. Does the problem persist even after the Laser Unit is replaced with Support. a new one? a. Wipe with a cotton swab. (Do not use alcohol.) 3-24 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 351 Transfer Roller. Is Transfer Roller installed correctly? Check the installation status of the Fuser Assembly. Contact Xerox Reinstall the Technical Fuser Assembly. Is the Fuser Assembly installed correctly? Support. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 3-25 Service Manual...
Page 352 Image Quality 3-26 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 353: Service Parts Disassembly
Transfer • Fuser • Xerographic • Tray • Option Feeder • Bypass Tray • Duplex • Registration / Feeder • Exit • Electrical • Covers • Scanner • Harness Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 354: Preface
• As a general rule, remove optional items from the machine first, especially if they interfere with access to a part. Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 355 • At the locations with "TAP" marked on the base material and sheet metal, use the tap screw for plastic. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 356: General Notes
Black arrows shown in the illustrations indicate the motion for removing parts. When numbers are assigned to these arrows, they refer to the order in the procedure. • Refer to [7.1 Plug/Jack (P/J) Connector Locations] for the positions of connectors (P/J). Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 357: Standard Orientation Of The Sfp
Rear: Direction opposite to the front when facing the front of the printer. Left: Left-hand direction when facing the front of the printer. Right: Right-hand direction when facing the front of the printer. Rear Left Right Front s6600-119 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 358: Standard Orientation Of The Mfp
Rear: Direction opposite to the front when facing the front of the printer. Left: Left-hand direction when facing the front of the printer. Right: Right-hand direction when facing the front of the printer. Rear Left Right Front s6600-117 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 359: Uicc
Unplug the connector from the Control Panel Assembly and remove it. Front s6600-134 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 360: Mfp Control Panel Assembly
Unplug connector P/J 830 from the USB Hub Board (page 4-121), and release the harness from the harness guide. Remove the screw that attaches the ground wire to the frame. Release the hook and lift the Control Panel Hinge Cover off the printer. s6600-056 Front Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 361 Control Panel. Remove the two screws (silver, 6mm) that attach the Control Panel Assembly to the bracket. Remove the Control Panel Assembly. Front Front s6600-057 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 362: Laser Unit
Remove the two screws (silver, 6mm) that attach the Laser Unit Assembly and remove the Laser Unit Assembly while pulling the harness out of the hole on the frame. s6600-058 4-10 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 363: Drive
Remove the three screws (silver, 6mm) that attach the Front IP Board Plate to the printer and remove the plate. Remove the four screws (silver, 6mm) that attach the Rear IP Board Plate (PL18.1.24) to the printer and remove the plate. Rear s6600-135 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-11 Service Manual...
Page 364 Release the harness from the Left Harness Guide (PL18.1.11). Remove the two screws (silver, 6mm) that attach the Left Harness Guide to the printer. Release the pawl holding the Left Harness Guide and remove the guide. s6600-103 4-12 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 365 13. Remove the four screws (silver, 6mm) that attach the Video Harness Guide to the printer and remove the guide. P/J171 P/J311 Interim Connector P/J331 P/J172 P/J312 s6600-104 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-13 Service Manual...
Page 366 16. Remove the ten screws (silver, 6mm) that attach the Drive Assembly to the printer and remove the drive assembly. Note: When placing the Drive Assembly on the workbench, face the gear side upward to prevent the gears from falling off. s6600-105 4-14 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 367 If the installation hole of the Transfer 2 Link for the Transfer Link Coupling is lowered, raise it by accessing the Transfer Link Coupling from inside the frame. s6600-136 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-15 Service Manual...
Page 368: Mfp Drive Assembly
Remove the IP Board Bracket (PL18.1.38) and the MFP IP Board Bracket (PL18.1.46) by removing the screw (silver, 6mm) that attaches each bracket. Rear s6600-059 4-16 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 369 Remove the two screws (silver, 6mm) that attach the Left Harness Guide to the printer. Release the pawl holding the Left Harness Guide and remove the guide. s6600-103 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-17 Service Manual...
Page 370 15. Remove the ten screws (silver, 6mm) that attach the Drive Assembly to the printer and remove the assembly. Note: When placing the Drive Assembly on the workbench, face the gear side upward to prevent the gears from falling off. 4-18 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 371 Service Parts Disassembly s6600-105 Note: The following figure shows how the gears are installed to the Drive Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-19 Service Manual...
Page 372 When the installation hole of the Transfer 2 Link for the Transfer Link Coupling is lowered, raise it by accessing the Transfer Link Coupling from inside the frame. s6600-136 4-20 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 373: Drive Shaft Assembly
The Fuser is very hot. Take added care when handling the fuser to avoid being burned. Remove the Drive Assembly. (SFP page 4-11; page 4-16) Remove the Duplex Chute Assembly Kit. (page 4-84) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-21 Service Manual...
Page 374 Remove the Waste Idler Shaft (PL3.1.5) by pulling it out of the hole on the frame. Remove Waste Bearing 2 (PL3.1.6). Waste Gear 3 LV AC Harness Guide Waste Bearing 2 Waste Bearing 1 Waste Gear 2 s6600-108 4-22 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 375: Nohad
Release the four hooks holding the Waste Sensor Cover (PL4.1.11) and remove the cover. Disengage connector P/J203 of the Toner Full Sensor (PL4.1.17). Release the hook holding the Toner Full Sensor and remove the sensor. s6600-109 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-23 Service Manual...
Page 376 Remove the two screws (silver, tapping, 30mm) that attach the Main Fan (PL4.1.13) to the printer and remove the fan. Label s6600-110 Replacement Note: Orient the Main Fan during installation so that the label side faces inward. 4-24 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 377 Remove the screws (silver, 6mm) that attach the Bottom Feet on the rear, and replace the feet. Note: Although the illustration shows the SFP, the MFP Bottom Feet are in the same locations and removed in the same manner. s6600-111 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-25 Service Manual...
Page 378: Left Rear Latch / Right Rear Latch
Remove the Latch Spring (PL4.1.3) on the left side of the printer from the Left Latch Bracket and remove the Left Rear Latch (PL4.1.18). Remove the Latch Spring (PL4.1.3) on the right side of the printer and remove the Right Rear Latch (PL4.1.4). Rear s6600-061 4-26 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 379: Dispenser
Release the harness from the clamp installed on the MCU Plate (PL18.1.12). Remove three screws (silver, tapping, 8mm) and two screws (silver, 6mm) that attach the MCU Plate to the printer and remove the plate. Clamp P/J145 Front s6600-062 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-27 Service Manual...
Page 380 Remove the three screws (silver, 6mm) that attach the Outer Developer Charge Housing Assembly and remove it. Note: Do NOT remove the tapping screw that holds together the two pieces of the Outer Developer Charge Housing Assembly. Front s6600-063 4-28 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 381 10. Release the clamp of the Upper Dispenser Motor Assembly (PL5.1.1), and release the harness. 11. Remove the four screws (silver, 6mm) that attach the Upper Dispenser Motor Assembly to the printer and remove the assembly. Front s6600-064 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-29 Service Manual...
Page 382 (The Upper Dispenser Motor Assembly is not shown in the following figure for the sake of clarity.) s6600-156 4-30 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 383: Dispenser Motor
Remove the three screws (silver, tapping, 8mm) and the two screws (silver, 6mm) that attach the MCU Plate to the printer and remove the plate. Clamp P/J145 Front s6600-062 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-31 Service Manual...
Page 384 Release the harness from the harness guide of the Outer Developer Charge Housing Assembly (PL18.1.9). Remove the three screws (silver, 6mm) that attach the Outer Developer Charge Housing Assembly and remove it. Front s6600-063 4-32 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 385 10. Unplug connectors P/J141 and P/J144 connected to the two Dispenser Motors (PL5.1.2). 11. Remove the screw that attaches the Dispenser Motor (silver, tapping, 8mm) and remove the Dispenser Motor by rotating it counterclockwise. Front s6600-065 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-33 Service Manual...
Page 386: Dispenser Assemblies Y, M, C, K
Remove the three screws (silver, tapping, 8mm) that attach the Dispenser Assembly K and pull the Dispenser Assembly K to the front while pressing the lug on the left side inward with a screwdriver. s6600-066 4-34 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 387 Remove the three screws (silver, tapping, 8mm) that attach each Dispenser Assembly, and pull the Dispenser Assemblies to the front in the order of C, M, and Y while pressing the lug on the left side inward with a screwdriver. s6600-067 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-35 Service Manual...
Page 388 • Reconnect the harness for each dispenser before fully seating the dispenser in the frame. s6600-154 4-36 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 389: Toner Cartridges Y, M, C, K
When removing a Toner Cartridge, be careful not to spill toner. Open the Front Door Assembly (PL19.1.34). Pull out the Toner Cartridge Y to the front by the handle. Front s6600-068 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-37 Service Manual...
Page 390: Transfer
Lift the Transfer Belt Assembly (PL6.1.1) by the handles on the left and right sides, and then pull it out to the front. Front s6600-070 Note: Keep the Transfer Belt Assembly on a flat workbench free of foreign substances. 4-38 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 391: Waste Cartridge Lock
Open the Right Side Door (PL19.1.96). Rotate the Waste Cartridge Lock (PL6.1.5) counterclockwise. Remove the screw (silver, 6mm) that holds the Waste Cartridge Lock on the shaft and remove the handle. s6600-158 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-39 Service Manual...
Page 392: Left Transfer Belt Guide Assembly
Release the CTD Spring (PL6.1.13) from the Left Transfer Belt Guide Assembly (PL6.1.6). Remove the four screws (silver, 6mm) that attach the Left Transfer Belt Guide Assembly to the printer and remove the guide Assembly. Front s6600-071 4-40 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 393: Ctd Spring / Ctd Sensor Assembly
When performing the following step, use caution not to drop and lose the CTD Spring (PL6.1.13). Remove the CTD Spring (PL6.1.13) from the Left Transfer Belt Guide Assembly (PL6.1.6). Remove the CTD Spring from the frame. Rear s6600-159 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-41 Service Manual...
Page 394 Release the harness from the harness guide of the CTD Sensor Assembly. Unplug the connector and remove the CTD Sensor Assembly. Remove the CTD Spring from the CTD Sensor Assembly. Rear s6600-160 4-42 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 395: Transfer Belt Right Latch Kit
Release the Transfer Belt Right Rear Spring (PL6.1.9) from the Transfer Belt Latch Plate (PL6.1.10). Remove the Transfer Belt Latch Plate from the shaft. Remove the Transfer Belt Right Rear Spring from the shaft. Rear s6600-161 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-43 Service Manual...
Page 396 Service Parts Disassembly Replacement Note: When installing the Transfer Belt Right Rear Spring, make sure that one end of the spring is hooked on the frame. s6600-162 4-44 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 397: Coupling Kit
When performing the following step, use caution not to drop the Dowel Pin (PL6.1.15). Remove the Coupling Actuator (PL6.1.4). Pull out the Dowel Pin. Remove the Coupling Kit (PL6.1.99). s6600-163 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-45 Service Manual...
Page 398: Fuser
Press up on the Fuser latch release at the lower-left to unlock the Fuser Assembly, and pull it out to the rear by the handles on the left and right sides. Rear s6600-072 4-46 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 399: Xerographic
Remove the screw (silver, 6mm) that attaches the Transfer CRUM Connector Assembly. Release the harness from the harness guide on the Transfer CRUM Connector Assembly, unplug the connectors and remove the Transfer CRUM Connector Assembly. Front s6600-073 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-47 Service Manual...
Page 400: Imaging Units Y, M, C, K
Press down on the the handle, and then pull out the Imaging Unit Y. s6600-165 CAUTION: Store the Imaging Unit in a drawer, cabinet, or light-shielded cover to avoid damaging the drum while the Imaging Unit is out of the printer. 4-48 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 401: Cleaner Assembly / Cleaner Assembly Base
PL8.1.6 / PL8.1.9 Remove the Waste Cartridge. (page 4-50) Pull out the Cleaner Assembly (PL8.1.6). Release the hook holding the Cleaner Assembly Base (PL8.1.9) and remove it. s6600-166 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-49 Service Manual...
Page 402: Waste Cartridge
Service Parts Disassembly Waste Cartridge (PL8.1.7) Open the Right Side Door (PL19.1.96). Rotate the Waste Cartridge Lock (PL6.1.5) counterclockwise. Pull out the Waste Cartridge (PL8.1.7) toward you. s6600-167 4-50 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 403: Tray
Release the hook on the rear of the Housing Base (PL9.1.25 or PL10.3.25) and remove the Tray Retard Holder Assembly (PL9.1.3) (PL10.3.3) by swinging it upward and then by pulling it out sideways. s6600-168 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-51 Service Manual...
Page 404: Feed Roller Assembly
Feed Roller Assembly (PL9.1.4) (PL10.3.4) by pulling it out sideways. Release the hook that holds the Feed Roller Assembly and slide the roller off the shaft. s6600-169 4-52 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 405: Option Feeder
Raise the printer while holding the recessed areas on both sides, and separate it from the Optional 550-Sheet Feeder. Note: Although the illustration shows the MFP, the procedure details apply equally to the SFP. Front s6600-118 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-53 Service Manual...
Page 406: 550 Option Left-Side Cover
Remove the 550 Option Left-Side Cover by releasing the two bosses on its rear and then the two bosses on its front while flexing its rear end outward. s6600-171 4-54 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 407: 550 Option Cassette Stopper
Remove the 550 Cassette Assembly from the Optional 550-Sheet Feeder. Turn the Optional 550-Sheet Feeder over. Remove the screw (silver, tapping, 8mm) that attaches the Cassette Stopper (PL10.1.6) to the feeder and remove the stopper. Rear s6600-172 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-55 Service Manual...
Page 408: 550 Option Feed Clutch Assembly
Option Feed Clutch Assembly off of the shaft. s6600-173 Replacement Note: When installing the 550 Option Feed Clutch Assembly, align the recess on the 550 Option Feed Clutch Assembly with the lug on the frame. 4-56 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 409: 550 Option Drive Assembly
Unplug connector P/J4221 from the 550 Option Drive Assembly (PL10.1.9). Remove the four screws (silver, tapping, 8mm) that attach the 550 Option Drive Assembly to the feeder and remove the drive assembly. s6600-174 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-57 Service Manual...
Page 410: 550 Option Feeder Board
Remove the clamp secured on the frame by sliding it to the left. Remove the three screws (silver, tapping, 8mm) that attach the 550 Option Feeder Board to the feeder and remove the board. s6600-121 4-58 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 411: 550 Size Switch Assembly
Unplug connector P/J4211 from the 550 Size Switch Assembly (PL10.1.11). Remove the screw (silver, tapping, 8mm) that attaches the 550 Size Switch Assembly to the feeder and remove the switch assembly. s6600-122 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-59 Service Manual...
Page 412: 550 Option Main Feed Assembly
Remove the two screws (silver, tapping, 8mm) that attach the 550 Option Main Feed Assembly and remove the 550 Option Main Feed Assembly while pulling the harness out of the hole on the frame. Rear s6600-123 4-60 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 413: 550 Option Regi Clutch Assembly
Assembly off of the shaft. s6600-124 Replacement Note: When installing the 550 Option Regi Clutch Assembly, align the recess on the clutch Assembly with the lug on the frame. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-61 Service Manual...
Page 414: 550 Option Feed Roller Assembly
Remove the Optional 550-Sheet Feeder from the printer. (page 4-53) Remove the 550 Option Cassette Assembly from the Optional 550-Sheet Feeder. Release the hook holding the Feed Roller Assembly (PL10.2.3), and slide the assembly off the shaft. s6600-125 4-62 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 415: Bypass Tray
Unlock the Duplex Bearing (PL13.1.1), rotate it, and then slide it onto the shaft. Slide the TA1 Roller Assembly (PL13.1.2) to the left and remove it from the end of the right shaft. TA1 Roller Duplex Bearing TA Bearing Front s6600-126 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-63 Service Manual...
Page 416: Ta2 Roller Assembly
Slide the TA2 Roller Assembly (PL13.1.3) to the left and remove it from the end of the right shaft. Front Duplex Bearing TA Bearing Turn Gear TA2 Roller s6600-127 4-64 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 417: Bypass Tray Frame Assembly
Remove the two screws (silver, 6mm) (silver, tapping, 8mm) that attach the Bypass Tray Frame Assembly (PL13.2.1). Remove the Bypass Tray Frame Assembly while guiding the harness through the hole in the frame. P/J21 s6600-128 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-65 Service Manual...
Page 418: Bypass Tray No Paper Sensor
Release the hook holding the Bypass Tray No Paper Bracket (PL13.2.3) and remove the Bypass Tray No Paper Bracket together with the Bypass Tray No Paper Sensor. Release the hook holding the Bypass Tray No Paper Sensor and remove it. s6600-145 4-66 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 419: Bypass Tray Sensor
Bypass Tray Harness Guide together with the Bypass Tray Sensor (Interlock Photo Sensor - PL13.2.4). Unplug connector P/J211 of the Bypass Tray Sensor. Release the hook holding the Bypass Tray Sensor and remove the sensor. s6600-129 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-67 Service Manual...
Page 420: Feed Roller Assembly
Remove the 550-sheet Paper Tray (PL9.1.1). Remove the Bypass Tray Assembly. (page 4-71) Release the hook holding the Feed Roller Assembly and remove the Feed Roller Assembly by sliding it to the right. s6600-130 4-68 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 421: Roller Kit Assembly
Replacement Note: Make sure that the solenoid actuator is below the shaft when reinstalling the Roller Kit Assembly. Solenoid Actuator Front L Bypass Tray Cam s6600-131 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-69 Service Manual...
Page 422: Bypass Tray Feed Solenoid / Bypass Tray Feed Gear
Unplug connector P/J214 on the harness coming from the Bypass Tray Feed Solenoid. Remove the screw (silver, tapping, 8mm) that attaches the Bypass Tray Feed Solenoid to the printer and remove the solenoid. P/J214 s6600-132 4-70 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 423: Bypass Tray Assembly
Remove the 550-sheet Paper Tray (PL9.1.1) from the printer. Pull the Bypass Tray Assembly (PL13.3.1) out toward you. Note: The SFP is shown here, but the procedure is exactly the same for the MFP. Front s6600-175 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-71 Service Manual...
Page 424: Bypass Tray Cover Assembly
Remove the Bypass Tray Cover Assembly (PL13.3.2) by flexing it to release the bosses from the holes. s6600-176 Replacement Note: Check that the Damper Spring is correctly in place. s6600-181 4-72 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 425: Bypass Tray Lower Cover
If the hook position is difficult to locate in the following step, this step can be performed after the removing the Bypass Tray Assembly (page 4-71). Release the two hooks holding the Bypass Tray Lower Cover (PL13.3.4) and remove the cover. s6600-076 Front Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-73 Service Manual...
Page 426: Bypass Tray Chute Assembly
Remove the Bypass Tray Cover Assembly. (page 4-72) Remove the Bypass Tray Lower Cover. (page 4-73) Note: This figure shows the Bypass Tray Chute Assembly (PL13.3.5) as it appears after the covers are removed. s6600-178 4-74 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 427: Retard Holder Assembly
Slide the Retard Holder Assembly (PL13.3.14) to the left and remove it upward by releasing the right shaft first. Underside of Bypass Tray Retard Spring Access Hole Retard Plate Ends s6600-179 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-75 Service Manual...
Page 428: Bypass Tray Pinch Roller
The TA1 and TA2 Pinch Springs are not the same. Carefully note the difference in the springs when removing, and use caution not to confuse the springs when reinstalling. 4-76 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 429: Duplex
When the grounding spring is clear of the hinge pin, lift the Rear Cover/Duplex Assembly away from the printer. Rear s6600-183 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-77 Service Manual...
Page 430 Perform the following step only if you need to separate the Duplex Assembly from the Rear Door Assembly. Remove the four screws (silver, tapping, 8mm) that attach the Duplex Assembly to the Rear Cover and remove the assembly. s6600-184 4-78 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 431: Transfer Roller
Service Parts Disassembly Transfer Roller (PL14.1.2) Open the Rear Door Assembly (PL19.1.95). Remove the Transfer Roller upward while squeezing the tabs holding it. Rear s6600-133 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-79 Service Manual...
Page 432: Registration / Feeder
Raise the right end of the Upper Transfer Belt Chute Assembly (PL15.1.6), release the hook on the left from the hole and remove the Upper Transfer Belt Chute Assembly. s6600-077 4-80 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 433: Regi Clutch Assembly
4-16) Remove the Duplex Assembly. (page 4-77) Remove the four screws (silver, 6mm) that attach the S3 Rear Frame (PL4.1.6) to the printer and remove the frame. s6600-137 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-81 Service Manual...
Page 434 10. Unplug connector P/J234 on the harness coming from the Regi Clutch Assembly (PL15.1.8), and release the harness from the harness guide. 11. Remove the E-ring holding the Regi Clutch Assembly, and pull the assembly off the shaft. s6600-138 4-82 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 435: Cassette Stopper
Remove the Lower Regi Chute / Opt 550 Regi Chute. (page 4-85) Remove the screw (silver, tapping, 8mm) that attaches the CST Stopper (PL15.1.10) to the printer and remove the stopper. Front s6600-139 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-83 Service Manual...
Page 436: Duplex Chute Assembly Kit
10. Release the screw (silver, tapping, 8mm) that attaches the Lower A Duplex Chute (PL15.1.3), release the two hooks and remove the Upper Duplex Chute together with the Lower A Duplex Chute. s6600-140 4-84 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 437: Lower Regi Chute / Opt 550 Regi Chute
Remove the Transfer HVPS Board. (page 4-108) Remove the Opt 550 Regi Chute by releasing the two bosses and by sliding the Opt 550 Regi Chute downward to release the hook. s6600-141 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-85 Service Manual...
Page 438: Regi Chute Assembly / Rear Hinge Bracket
Guide and by releasing the two hooks. Remove the two screws (silver, tapping, 8mm) that attach the Rear Hinge Bracket (PL14.1.4) and remove the Rear Hinge Bracket. Rear s6600-078 4-86 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 439 10. Unplug connectors P/J13, P/J23, and P/J39 from the MCU Board (PL18.1.13), and release the harness from the clamp. 11. Pull the harness out of the hole on the frame. Front s6600-083 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-87 Service Manual...
Page 440 Regi Clutch Assembly along the recess on the left frame of the printer. Rear s6600-079 Replacement Note: When installing the Inner Transfer Wire Housing Assembly, check that the ends of the four springs fit correctly into the holes. s6600-186 4-88 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 441: Right Regi Bearing
The Fuser is very hot. Take added care when handling the fuser to avoid being burned. Remove the Regi Chute Assembly. (page 4-86) Unlock the Right Regi Bearing (PL15.2.2) by rotating it counterclockwise and remove it. s6600-080 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-89 Service Manual...
Page 442: Duplex Clutch Assembly
The gears and shafts of the Duplex Clutch Assembly easily fall off of the assembly. Use care when removing to avoid losing or damaging any of the parts. Remove the Duplex Clutch Assembly (PL15.2.5) from the shaft. s6600-081 4-90 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 443: Feed Clutch Assembly
Unplug connector P/J392 on the harness coming from the Feed Clutch Assembly, and release the harness from the harness guide. Remove the E-ring holding the the Feed Clutch Assembly, and then pull the clutch off of the shaft. s6600-082 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-91 Service Manual...
Page 444: Feed Roller Assembly
Remove the Bypass Tray Assembly. (page 4-71) Release the latch that holds the Feed Roller Assembly on the shaft, and slide the roller to the right off the shaft. s6600-185 4-92 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 445: Exit
Unplug connectors P/J151 and P/J154 of the Exit Assembly. Remove the two screws (silver, tapping, 8mm) that attach the Exit Tray Cover (PL17.1.20) to the Exit Assembly and remove the cover. Rear s6600-084 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-93 Service Manual...
Page 446: Stack Full Actuator
Remove the Stack Full Actuator (PL17.1.10) by swinging it 90° upward, and by releasing the left end, and then by releasing the right end from the hole. Front s6600-085 4-94 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 447: Exit Drive Assembly
Unplug connectors P/J38 and P/J40 connected to the MCU Board (PL18.1.13), and release the harness from the clamp and the harness guide. Unplug the harness from the interim connector on top of the Exit Drive Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-95 Service Manual...
Page 448 Remove the screw (silver, tapping, 8mm) that attaches the Exit Drive Assembly. 10. Release the two latches holding the Exit Drive Assembly and remove the exit assembly. Front s6600-086 4-96 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 449: Electrical
Remove the screw (silver, 6mm) that attaches the MFP Bottom IP Board Guard to the printer and remove the guard. Remove the two screws (silver, 6mm) that attach the Fax Board (PL18.1.41), disengage the connectors and remove the board. Rear s6600-087 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-97 Service Manual...
Page 450: Mcu Board
Remove the four screws (silver, 6mm) that attach the MCU Board to the printer and remove the board. After replacing the board, enter Service Mode and perform “Initialize Slave” on page 2-31. P/J No. Front s6600-069 4-98 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 451: Development Hvps Board
Unplug connectors P/J181 and P/J182 from the Development HVPS Board and remove the board. Front s6600-088 Note: When installing the Development HVPS Board, check that the six springs are correctly in contact with the Development HVPS Board. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-99 Service Manual...
Page 452: Hard Disk Package Kit
MFP: Remove the Hard Disk Package Kit by pulling out to release the upper lug, then sliding upward to release the two lower lugs. Rear s6600-187 4-100 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 453 Service Parts Disassembly Rear s6600-089 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-101 Service Manual...
Page 454: Sfp Ip Board
Remove the five screws (silver, 6mm) that attach the IP Board Bottom Plate (PL18.1.20) to the printer (four on the side, one on the rear) and remove the plate. Rear s6600-188 4-102 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 455 USB port at the rear) and remove the board. 1502 1501 NVRAM 1302 Rear s6600-142 Replacement Note: Make sure the top edge of the board is under the metal hook at the top. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-103 Service Manual...
Page 456: Mfp Ip Board
Remove the four screws (silver, 6mm) that attach the IP Board Bottom Plate (PL18.1.20) to the printer and remove the plate. Rear s6600-116 4-104 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 457 Release the harness from the IP Board Top Guard (Bypass Tray Harness Guide). Remove the two screws (silver, 6mm) that attach the IP Board Top Guard (Bypass Tray Harness Guide) to the printer and remove the guard. Rear s6600-102 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-105 Service Manual...
Page 458 11. When replacing the IP Board with a new one, transfer the two NVRAM chips, U71 and 72, and any optional memory to the replacement board. P/J No. NVRAM NVRAM Rear s6600-189 4-106 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 459: Wireless Kit
Use of excessive force during removal can damage the Wireless Kit. Be sure to fully release the latch to avoid damage to the Wireless Kit. Press and hold the latch release while pulling the Wireless Kit to unplug it. s6600-191 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-107 Service Manual...
Page 460: Transfer Hvps Board
4-102; page 4-104) SFP only: Remove the four screws (silver, 6mm) that attach the Rear IP Board Plate (PL18.1.24) to the printer and remove the plate. Rear s6600-192 4-108 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 461 Service Parts Disassembly 10. Remove the four screws (silver, 6mm) that attach the S3 Rear Frame (PL4.1.6) to the printer and remove the frame. s6600-137 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-109 Service Manual...
Page 462 Release the harness from the guide to allow enough slack to unplug the connector. 13. Unplug P/J1821 and the Faston connector from the Transfer HVPS Board and remove the board. s6600-144 Rear 4-110 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 463: Ac Inlet Assembly
Remove the two screws (silver, 6mm) that attach the Inlet Harness Guide to the printer and remove the guide. Release the two hooks holding the AC Inlet and remove the AC Inlet. s6600-193 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-111 Service Manual...
Page 464: Lvps
Remove the two screws (silver, 6mm) that attach the R Frame Handle to the printer and remove the handle. Remove the five screws (silver, 6mm) that attach the LVPS to the printer and remove the LVPS. 4-112 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 465 Service Parts Disassembly P/J No. s6600-194 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-113 Service Manual...
Page 466: Varistor Assembly
4-104) Remove the Drive Assembly. (SFP page 4-11; page 4-16) Remove the screw (silver, 6mm) that attaches the Varistor Assembly to the printer and remove the assembly. s6600-195 4-114 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 467: Covers
Shift the Top Cover Assembly to the right to release the cover from the Left Hinge Bracket (PL19.1.15), then lift up to remove the cover from the printer. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-115 Service Manual...
Page 468 Service Parts Disassembly Right Hinge Bracket Transfer 2 Link Transfer Link Coupling Left Hinge Bracket Front s6600-292 4-116 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 469 When the installation hole on the Transfer Link Coupling for the Transfer 2 Link is retracted, raise it by accessing the Transfer Link Coupling from inside the frame. s6600-136 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-117 Service Manual...
Page 470: Mfp Top Cover Assembly
Shift the Top Cover Assembly to the right to release the cover from the Left Hinge Bracket (PL19.1.15), then lift up to remove the cover from the printer. Right Hinge Bracket Transfer 2 Link Transfer Link Coupling Left Hinge Bracket Front s6600-146 4-118 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 471 If the installation hole on the Transfer Link Coupling for the Transfer 2 Link is retracted, raise it by accessing the Transfer Link Coupling from inside the frame. s6600-136 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-119 Service Manual...
Page 472: Mfp Left Hand Inner Pole Cover
Remove the Scanner Assembly. (page 4-138) Remove seven screws (three silver, tapping, 8mm; four silver, 6mm) that attach the MFP Left Hand Inner Pole Cover to the printer and remove the cover. Rear s6600-147 4-120 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 473: Usb Hub Board
Unplug the two connectors from the USB Hub Board . Remove the three screws (silver, 6mm) that attach the USB Hub Board to the printer and remove the board. Front s6600-149 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-121 Service Manual...
Page 474: Mfp Upper Right Hand Pole Cover
The Fuser is very hot. Take added care when handling the fuser to avoid being burned. Remove the Fuser Assembly. (page 4-46) Carefully pry out the Upper Right Hand Pole Cover with a small flat-blade screwdriver or similar tool. Rear s6600-150 4-122 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 475: Mfp Right Hand Inner Pole Cover
Remove the Scanner Assembly. (page 4-138) Remove the two screws (silver, tapping, 8mm) that attach the Right Hand Inner Pole Cover to the printer and remove the cover. Rear s6600-151 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-123 Service Manual...
Page 476: Mfp Lower Left Hand Rear Cover
Open the Rear Door Assembly (PL19.1.95). Release the boss that holds the Lower Left Hand Rear Cover and remove it by sliding it upward until the two hooks are released. Rear s6600-152 4-124 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 477: Exit Cover
MFP Only: Remove the Scanner Assembly. (page 4-138) Remove the two screws (silver, tapping, 8mm) that attach the Exit Cover to the printer and remove the cover. Rear s6600-153 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-125 Service Manual...
Page 478: Sfp Left Sub-Top Cover
Remove the Right Cover Assembly. (page 4-131) Remove the Left Cover Assembly. (page 4-134) Remove the screw (6mm, silver) that attaches th]e Left Sub-Top Cover to the printer and remove the cover. Front s6600-219 4-126 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 479: Right Interlock Switch Assembly
Open the Top Cover. Remove the two screws (silver, tapping, 8mm) that attach the Right Side Interlock Bracket (PL19.1.22) to the printer and remove the Right Interlock Switch Assembly. P/J42 s6600-196 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-127 Service Manual...
Page 480: Front Door Assembly
Push the hinge on either the left or right side enough to release the hinge from the boss. Then slide the door in the other direction to free the other hinge boss and remove the door. Front s6600-197 4-128 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 481: Rear Door Assembly
Remove the Rear Cover Links (PL19.1.14) by raising the Rear Cover slightly so that the hole on each Rear Cover Link can be released from the boss holding it to the printer. s6600-198 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-129 Service Manual...
Page 482: Right Side Door Assembly
Remove the Right Side Door Assembly while flexing it to release the bosses one by one from the holes. Tip: When removing the Right Side Door, lift it to the almost-closed position to allow it to flex easily. Front s6600-199 4-130 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 483: Right Cover Assembly
19.1.61) and remove the cover. Remove the two screws (silver, 6mm) at the rear and the screw (silver, tapping, 8mm) inside the rear that attach the rear of the Right Cover Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-131 Service Manual...
Page 484 (or something similar) while flexing the front end slightly outward, and then release the two bosses on the rear end. 13. Remove the Right Cover Assembly. Front s6600-204 4-132 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 485 Service Parts Disassembly Rear Right Pole Cover Front Right Pole Cover Front s6600-091 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-133 Service Manual...
Page 486: Sfp Left Cover Assembly
Remove the Front Door Assembly. (page 4-128) Loosen the knurled screw that secures the IP Board Cover (PL19.1.44), slide the cover rearward and remove the two screws (silver, tapping, 8mm). Rear s6600-205 4-134 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 487 Release the boss on the bottom front of the Left Cover Assembly, release the two hooks below the recessed grip using a flatblade screwdriver or the like while flexing the front end slightly outward, and then release the boss on the rear end. Front s6600-206 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-135 Service Manual...
Page 488: Mfp Left Cover Assembly
Remove the Front Door Assembly. (page 4-128) Lossen the knurled screw that attaches the IP Board Cover (PL19.1.44), slide the cover rearward, and remove the two screws (silver, tapping, 8mm). Rear s6600-092 4-136 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 489 Release the boss on the bottom front of the Left Cover Assembly, release the two hooks below the recessed grip using a flatblade screwdriver or the like while flexing the front end slightly outward, and then release the boss on the rear end. Front s6600-093 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-137 Service Manual...
Page 490: Scanner
Remove the Left Cover Assembly. (page 4-136) Remove the Lower Left Hand Rear Cover. (page 4-124) Remove the Upper Right Hand Pole Cover. (page 4-122) Remove the Control Panel Assembly. (page 4-8) 4-138 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 491 11. Remove the three screws (silver, 6mm) that attach the MFP Top IP Board Plate (PL18.1.19) and remove the MFP Top IP Board Plate by removing the grounding wire. Rear s6600-094 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-139 Service Manual...
Page 492 12. Release the harness from the cable guides in the IP Board Top Guard (PL18.1.48). 13. Remove the two screws (silver, 6mm) that attach the IP Board Top Guard and remove it. Rear s6600-102 4-140 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 493 15. Unplug the flat cable connected to the IP Board and remove the FFC Core Holder (PL19.1.12) while releasing the four hooks holding it. P/J1501 P/J1502 Rear s6600-095 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-141 Service Manual...
Page 494 17. Remove the special screw (silver, tapping, 8mm) that attaches the right side of the Scanner Assembly. 18. Slide the Scanner Assembly to the left until the four bosses are released and lift it off the printer. Rear s6600-096 4-142 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 495: Dadf Assembly / Iit Assembly
12. Remove the screw (silver, tapping, 8mm) that attaches the Harness Cover to the IIT Assembly and remove the cover. Save the cover for re-use during reassembly. 13. Release the IIT Assembly harness from the groove on the underside of the IIT Assembly. s6600-097 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-143 Service Manual...
Page 496 15. Open the DADF Assembly, release the hook on the R Hinge (PL51.1.8) using a flatblade screwdriver or the like, and separate the DADF Assembly from the IIT Assembly while pulling the harness out through the hole on the IIT Assembly. s6600-098 4-144 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 497: Iit Pick-Up Module
Service Parts Disassembly IIT Pick-up Module PL51.1.4 Open the DADF Top Cover. Swing up the tab securing the IIT Pick-up until it is released and remove the IIT Pick-up. s6600-099 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-145 Service Manual...
Page 498 Service Parts Disassembly Release the two hooks holding the IIT Separation Pad and remove it by swinging it up. s6600-100 4-146 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 499: L Hinge/ R Hinge
Remove the four screws (silver, tapping, 6mm) that attach the L Hinge (PL51.1.7) to the printer and remove the hinge. Remove the screw (silver, tapping, 6mm) that attaches the R Hinge (PL51.1.8) to the printer and remove the hinge. s6600-101 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-147 Service Manual...
Page 500: Harness
Service Parts Disassembly Harness Drive Harness Assembly P/J171 P/J17 P/J33 P/J331 P/J172 s6600-200 4-148 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 501: Main Harness Assembly
Service Parts Disassembly Main Harness Assembly P/J10 P/J27 P/J251 P/J101 P/J271 s6600-201 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-149 Service Manual...
Page 502: Sfp Top Harness Assembly
Service Parts Disassembly SFP Top Harness Assembly P/J401 P/J311 P/J30 P/J191 P/J192 P/J193 P/J194 P/J312 P/J28 P/J29 P/J19 s6600-202 4-150 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 503 Service Parts Disassembly P/J281-S P/J43 P/J40 P/J509 P/J501 P/J203 P/J508 P/J507 s6600-203 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 4-151 Service Manual...
Page 504 Service Parts Disassembly 4-152 Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual...
Page 505: Parts Lists
• Serial Number Location and Range • Using the Parts List • Parts Navigation: Phaser 6600 • Parts Navigation: WorkCentre 6605 • Parts Lists • Xerox Supplies and Accessories Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 506: Serial Number Location And Range
Parts Lists Serial Number Location and Range Changes to Xerox products are made to accommodate improved components. When ordering parts include this information: • Component's part number • Product type or model number • Serial Number of the printer The serial number label is located on the rear of the printer as shown.
Page 507: Using The Parts List
Most of the parts lists for the MFP and SFP are common. The lists that are not common include the product name in the title. For example, Parts List 1.1 for the SFP is titled Phaser 6600 UI (Control Panel); Parts List 1.1 for the MFP is titled WorkCentre 6605 UI (Control Panel).
Page 508: Parts Navigation: Phaser 6600
Parts Lists Parts Navigation: Phaser 6600 PL19.1 PL6.1 PL1.1 PL14.1 PL13.2 PL19.1 PL15.1 PL15.2 PL13.3 PL9.1 Front PL13.1 s6600-028 PL5.1 PL4.1 PL8.1 PL4.1 Front PL4.1 s6600-029 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 509 Parts Lists PL17.1 PL17.1 PL7.1 PL3.1 PL8.1 PL3.1 PL2.1 Front s6600-030 PL18.1 PL18.1 Front s6600-031 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 510 Parts Lists PL10.2 PL10.1 Front PL10.3 s6600-032 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 511: Parts Navigation: Workcentre 6605
Parts Lists Parts Navigation: WorkCentre 6605 PL51.1 PL1.1 PL6.1 PL14.1 PL13.2 PL15.1 PL19.1 PL15.2 PL13.3 Front PL9.1 PL13.1 s6600-023 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 512 Parts Lists PL5.1 PL4.1 PL8.1 PL4.1 Front PL4.1 s6600-024 PL17.1 PL17.1 PL7.1 PL3.1 PL8.1 PL3.1 PL2.1 Front s6600-025 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 513 Parts Lists PL19.1 PL18.1 PL18.1 Front s6600-026 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 514: Parts Lists
Parts Lists The following list names each parts list and gives its page number: Parts List 1.1 Phaser 6600 UI (Control Panel) ..........5-11 Parts List 1.1 WorkCentre 6605 UI (Control Panel) ........5-12 Parts List 2.1 Laser Unit..................... 5-13 Parts List 3.1 Drive......................
Page 515: Parts List 1.1 Phaser 6600 Ui (Control Panel)
Parts Lists Parts List 1.1 Phaser 6600 UI (Control Panel) Front s6600-033 Parts List 1.1 Phaser 6600 UI (Control Panel) Item Name Part Number Panel Assy UI 110V (Control Panel) 848K58080 Harness Assy UI (Control Panel Harness) 952K03260 Xerox Internal Use Only...
Page 516: Parts List 1.1 Workcentre 6605 Ui (Control Panel)
PL 1.1 WorkCentre 6605 UI (Control Panel) Item Name Part Number Console Assy UI AIO (Control Panel Assembly) 110 V 848K73136 Console Assy UI AIO (Control Panel Assembly) 220 V 848K73146 5-12 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 517: Parts List 2.1 Laser Unit
Front s6600-034 Parts List 2.1 Laser Unit Item Name Part Number ROS Assy (with 2) (Laser Unit) 062K24630 Harness Assy ROS Video (Laser Unit Video — Harness Assembly) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-13 Service Manual...
Page 518: Parts List 3.1 Drive
Shaft Idler Waste (Waste Idler Shaft) — Bearing Waste 2 (Waste Bearing 2) — Gear Waste 3 (Waste Gear 3) — Kit Drive Shaft Assy (with3-7) (Drive Shaft Assembly Kit) 007K17970 5-14 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 519: Parts List 4.1 Nohad
Parts Lists Parts List 4.1 NOHAD 97 (with 3,18) 99 (with 3,4) (P203) (J503) 98 (with 15x4,16x4) Front s6600-036 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-15 Service Manual...
Page 520 Latch Rear L (Left Rear Latch) — Kit Latch L (with3,18) (Left Latch Kit) 604K73980 Kit Foot Assy (with15x4,16x4) (Foot Assembly Kit) 604K76341 Kit Latch R (with3,4) (Right Latch Kit) 604K76350 5-16 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 521: Parts List 5.1 Dispenser
Parts Lists Parts List 5.1 Dispenser 1 (with 2) (P141) (P144) Front s6600-037 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-17 Service Manual...
Page 522 Disp Assy- C (Dispenser Assembly - C) 094K93412 Disp Assy- K (Dispenser Assembly - K) 094K93402 Toner Cartridge Y — Toner Cartridge M — Toner Cartridge C — Toner Cartridge K — 5-18 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 523: Parts List 6.1 Transfer
Parts Lists Parts List 6.1 Transfer 99 (with 15-18) 17 18 6 (with 2,8,10,20-24,26) 98 (with 7-11) 9 10 Front (P131) s6600-038 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-19 Service Manual...
Page 524 Spring-Gnd ADC — Kit Belt Assy-IBT, Unit (with1) (Transfer Belt Assembly Kit) 604K77530 Kit Latch R (with7-11) (Transfer Belt Right Latch Kit) 604K76280 Kit Coupling (with15-18) (Coupling Kit) 604K76290 5-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 525: Parts List 7.1 Fuser
Fusing Assy 220V (Fuser Assembly) 676K20800 — — — — — — Harness Assy Htr 100V (Heater Harness Assembly) — Harness Assy Htr 200V (Heater Harness Assembly) — Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-21 Service Manual...
Page 526: Parts List 8.1 Xerographic
Parts Lists Parts List 8.1 Xerographic (J12) (J121) (J122) (J123) (J124) Front 6 (with 9,10) s6600-040 5-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 527 (with2) Kit Xero Deve CRU Assy (Imaging Unit)-M 604K77571 (with3) Kit Xero Deve CRU Assy (Imaging Unit)-C 604K77561 (with4) Kit Xero Deve CRU Assy (Imaging Unit)-K 604K77551 (with5) Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-23 Service Manual...
Page 528: Parts List 9.1 Tray
Parts Lists Parts List 9.1 Tray 1 (with 2-30) 3 (with 4-7) 12 13 14 15 Front s6600-041 5-24 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 529 Housing Base 550 — Lever Ext End 550 — Guide Assy End 550 Opt (550 Option End Guide Assembly) — Housing End 550 — — — Handle CST 550 — Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-25 Service Manual...
Page 530 Parts List 9.1 Tray Item Name Part Number Kit Roll Assy Feed (Feed Roller Assembly Kit) (with 4 x3 parts) 604K77672 Kit Holder Assy Retard CST (with3) 604K77660 5-26 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 531: Parts List 10.1 Option Feeder
Parts Lists Parts List 10.1 Option Feeder PL10.2 1 (with 2-19,PL10.2) (J4213) Front (P4202) (P4201) Front (J4221) (J420) (J421) (P4214) (DJ271) (J419) (P4213) (J4211) (J422) s6600-042 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-27 Service Manual...
Page 532 Harness Assy C2 Turn (C2 Turn Harness Assembly) — Harness Assy Fdr Mot (Feeder Motor Harness Assembly) — Screw Joint (Joint Screw) — Foot Base Front — Foot — 5-28 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 533: Parts List 10.2 Option Feeder
Clutch Assy Regi (550 Option Regi Clutch Assembly) — Roll Assy Feed (Feed Roller Assembly) — Gear Opt Feeder (550 Option Feeder Gear) — Bracket Spring Nudger — Feed Sub Assy — Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-29 Service Manual...
Page 534: Parts List 10.3 Option Feeder
Parts Lists Parts List 10.3 Option Feeder 1 (with 2-30) 3 (with 4-7) 12 13 14 15 Front s6600-044 5-30 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 535 Guide Assy End 550 Opt (550 Option End Guide Assembly) — Housing End 550 — Plate Slot Size — Handle Cst 550 Opt (550 Option Cassette Handle) — Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-31 Service Manual...
Page 536: Parts List 13.1 Bypass Tray (Msi)
Parts Lists Parts List 13.1 Bypass Tray (MSI) PL13.2 PL13.3 98 (with 1,2,6,7) 99 (with 1,3-7) Front s6600-045 5-32 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 537 Guide MSI L (Left Bypass Tray Guide) — Kit Roll Assy 1 (with1,2,6,7) (Roller Assembly Kit 1) 604K73890 Kit Roll Assy 2 (with1,3-7) (Roller Assembly Kit 2) 604K73900 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-33 Service Manual...
Page 538: Parts List 13.2 Bypass Tray (Msi)
Parts Lists Parts List 13.2 Bypass Tray (MSI) 1 (with 2-26) (J21) (P212) (P214) (J212) (P213) (J211) (P211) 99 (with 7-9) 98 (with 10-15) Front s6600-046 5-34 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 539 Slide Bottom (Bottom Slide) — Guide Bottom L (Left Bottom Guide) — Kit Roll Assy (with10-15) (Roller Kit Assembly) 604K73910 Kit Solenoid Assy (with7-9) (Solenoid Kit Assembly) 604K73921 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-35 Service Manual...
Page 540: Parts List 13.3 Bypass Tray (Msi)
Parts Lists Parts List 13.3 Bypass Tray (MSI) 1 (with 2-19) 5 (with 6-19) 99 (with 9-11) 98 (with 13,14) Front s6600-047 5-36 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 541 Spring Latch MSI (Bypass Tray Latch Spring) — Chute MSI (Bypass Tray Chute) — Kit Roll Assy Separater (with13,14) (Separator Roller Assembly Kit) 604K74440 Kit Roll Pinch (with9-11) (Pinch Roller Kit) 604K73940 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-37 Service Manual...
Page 542: Parts List 14.1 Duplex
Roll Assy-2ND CRU (Transfer Roller) — Harness Assy Rear SW(Rear Interlock Switch) — Bracket Hinge Rear 868E68951 Harness Assembly — Kit Roll Assy-2ND CRU (with2) (Transfer Roller) 604K77540 5-38 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 543: Parts List 15.1 Registration / Feeder
Parts Lists Parts List 15.1 Registration / Feeder 99 (with 2-5,PL15.2) 98 (with 2,3) PL15.2 (J234) Front s6600-049 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-39 Service Manual...
Page 544 Kit Chute Dup Assy (with2,3) (Duplex Chute Assembly Kit) 054K46640 Kit Chute Regi High Assy DN(with2-5,PL15.2) (Upper Regi 604K77750 Chute Assembly Kit DN) Kit Chute Regi High Assy N(with2-5,PL15.2) (Upper Regi 604K77760 Chute Assembly Kit N) 5-40 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 545: Parts List 15.2 Registration / Feeder
Parts Lists Parts List 15.2 Registration / Feeder 1 (with 2-8) (J22) (J232) (P234) (J233) (J392) (P392) (J23) (J13) Front (J39) s6600-050 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-41 Service Manual...
Page 546 Clutch Assy Opt Feed (Feed Clutch Assembly) — Roll Assy Feed (Feed Roller Assembly) — Harness Assy Regi (Regi Harness Assembly) — Chute Sub Assy Regi (Regi Chute Sub-Assembly) — 5-42 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 547: Parts List 17.1 Exit
Parts Lists Parts List 17.1 Exit 1 (with 2-18,22) (P154) (J151) (J155) (P155) (P151) (J154) (J15) Front s6600-051 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-43 Service Manual...
Page 548 Drive Assy Exit DN (Exit Drive Assembly - DN) 007K18762 Drive Assy Exit N (Exit Drive Assembly - N) 007K18772 Flapper Exit — Harness Assy Snr (Sensor Harness Assembly) — 5-44 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 549: Parts List 18.1 Phaser 6600 Electrical (1/2)
Parts Lists Parts List 18.1 Phaser 6600 Electrical (1/2) 99 (with 16,17) Front S6600-052 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-45 Service Manual...
Page 550 Parts Lists Parts List 18.1 Phaser 6600 Electrical (1/2) Item Name Part Number — — Guide_ Harnness_ Top — — — Guide_ Harnness_ Exit — Cover Harness Top — Guide Harness Top L (Left Top Harness Guide) — Guide_ Harness_ Erase_ CRM —...
Page 551 Parts Lists Parts List 18.1 Phaser 6600 Electrical (1/2) Item Name Part Number AC In (AC Inlet) 604K76361 Guide Harness LV AC — Cap LV Bottom — LVPS 110V 105K30560 LVPS 220V 105K30570 Guide Harness R (Right Harness Guide) —...
Page 552: Parts List 18.1 Workcentre 6605 Electrical (1/2)
Parts Lists Parts List 18.1 WorkCentre 6605 Electrical (1/2) 99 (with 16,17) Front s6600-001 5-48 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 553 Plate ESS Rear AIO (MFP Rear IP Board Plate) — — — — — Kit Packaging Wireless (Wireless Kit) — TR HVPS Board 105K26102 Guide_ Harness_ PH — Housing_ Assy_ Wire_ TR_IN — Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-49 Service Manual...
Page 554 Guard ESS Top AIO (Guide Harness Bypass Tray) (Top IP Board Guard — (Bypass Tray Harness Guide)) Guard ESS Bottom AIO (Bottom IP Board Guard) — — Varistor Assy (with16,17) 848K69221 5-50 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 555: Parts List 18.2 Electrical (2/2)
Parts Lists Parts List 18.2 Electrical (2/2) Front s6600-053 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-51 Service Manual...
Page 556 Harness Assy Main (Main Harness Assembly) — — — Harness Assy Top SFP (Top Harness Assembly) — Harness Assy HVPS (HVPS Harness Assembly) — FFC MCU-HVPS (MCU-HVPS Flat Flex Cable) — 5-52 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 557: Parts List 19.1 Phaser 6600 Covers
Parts Lists Parts List 19.1 Phaser 6600 Covers 1 (with 2-9,47) 98 (with 41,44,PL18.1.18) PL18.1.18 95 (with 13,14) 16 17 21 (with 22-25) 34 (with 31,35-40,45) 97 (with 30,46) 96 (with 27-29) Front s6600-054 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605...
Page 558 Parts Lists Parts List 19.1 Phaser 6600 Covers Item Part Number Cover Assy Top SFP (with2-9,47) (Top Cover Assembly) 848K59082 Holder Link Trans — Link Trans 1 — Link Trans 2 — Cover Top SFP — Spring Actuator Intlk —...
Page 559 Parts Lists Parts List 19.1 Phaser 6600 Covers Item Part Number Strap Front (Front Strap) — — — — — Cover Assy Front SFP (with31,35-40,45) (SFP Front Cover Assembly) 848K73070 Spring Latch Front (Front Latch Spring) — Latch Front —...
Page 560: Parts List 19.1 Workcentre 6605 Covers
1 (with 2-9,53) 11 12 95 (with 21,22) 55 18 26 27 30 (with 31-34) 98 (with 49,51,PL18.1.18) 32 33 97 (with 38,63) (with 36,37,62) Front 42 (with 39,43-47,52,60) s6600-002 5-56 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 561 Stopper Cover Top (Top Cover Stopper) — Hinge Top R (Right Top Hinge) — Bracket Hinge R (Right Hinge Bracket) — Switch Assy Interlock R (with31-34) (Right Interlock Switch Assembly) 110K16891 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-57 Service Manual...
Page 562 Lever Lock UI — Link Stopper UI — Holder UI Pivot (Control Panel Pivot Holder) — Cover Hinge UI (Control Panel Hinge Cover) — Cover Front Top AIO — 5-58 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 563 Kit Cover Assy Right DN (with 38,63) (Right Cover Assembly - DN) 604K80441 Kit Cover Assy Right N (with 38,63) (Right Cover Assembly - N) 848K73732 Left Cover Assembly(with 49,51,PL18.1.18) 848K73090 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-59 Service Manual...
Page 564: Parts List 51.1 Workcentre 6605 Scanner
Parts Lists Parts List 51.1 WorkCentre 6605 Scanner 1 (with 2-8) 4 (with 5,6) 2 (with 5-8) Front s6600-003 5-60 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 565 DADF Assembly (with5-8) 059K74113 IIT Assembly 062K24012 IIT Pick-up Module Kit (With5,6) 604K77980 IIT Pick-up — IIT Separation pad — Hinge L (Left Hinge) 003K89090 Hinge R (Right Hinge) 003K89100 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-61 Service Manual...
Page 566: Xerox Supplies And Accessories
Go to www.xerox.com/office/ Yellow 6600supplies Magenta Cyan Black Waste Cartridge 676K20780 Imaging Unit Kit(Y, M, C, K, and Cleaner 676K20420 Assembly) Yellow 604K77581 Magenta 604K77571 Cyan 604K77561 Black 604K77551 5-62 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 567: Routine Maintenance Items
676K20800 Maintenance Kit (Transfer Belt, Transfer 676K20770 Roller, Cassette Retard Roller) IIT Pick-up Module Kit 604K77980 Feed Roller Assembly Kit (3 pcs.) 604K77672 Cassette Retard Roller Kit 604K77660 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 5-63 Service Manual...
Page 568 Parts Lists 5-64 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 569: Maintenance
Maintenance In this chapter... • Service Maintenance Procedure • Cleaning • Moving the Printer • Adjustments and Maintenance Procedures Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 570: Service Maintenance Procedure
The frequency of use, the type of media printed on, and operating environment are factors in determining how critical cleaning the machine is and how often it is necessary. Recommended Tools • Toner vacuum cleaner • Clean water • Clean, dry, lint-free cloth Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 571: Cleaning
• Ensure any parts removed during cleaning are replaced before you plug in the printer. Recommended Tools • Toner vacuum cleaner • Clean water • Clean, dry, lint-free cloth Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 572: Cleaning The Exterior
To gain better access to the output tray, push the Control Panel Latch Release, then lift the control panel up. Remove any paper or other media from the output tray. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 573 For best results, use Xerox Glass Cleaner to remove marks and streaks. ® Wipe the white underside of the document cover until it is clean and dry. Close the document cover. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 574 If the DADF rollers get stained with toner or debris, they can cause stains on the documents. To remove the stains, use a soft lint-free cloth dampened with a neutral detergent or water. Close the DADF. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 575: Cleaning The Interior
If the optional Productivity Kit (HD) is not installed, ensure that the Ready LED is off before you turn off the printer. The data in the memory is cleared when the printer is turned off. Open the right side door. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 576 Notes: • Be careful not to spill toner when handling the waste cartridge. • After removing the waste cartridge, do not touch the area shown in the illustration. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 577 Insert the cleaning rod into one of the four cleaning holes until it clicks, then pull it out. Repeat this two more times. Repeat this step for the other three colors. Y Y M M C C Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 578 10. Reinsert the waste cartridge, and turn the waste cartridge lock lever 90-degrees clockwise. Note: If the waste cartridge does not fit into place properly, ensure that the Transfer Belt is inserted fully. 11. Close the side door. 6-10 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 579 Push down on the rear door release and pull open the door. Open the side door. To unlock the waste cartridge, turn the waste cartridge lever 90-degrees counterclockwise. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-11 Service Manual...
Page 580 After removing the waste cartridge, do not touch the area shown in the illustration. Place the removed waste cartridge on a level surface. CAUTION: To avoid toner spills or malfunction, do not lay the waste cartridge on its side. 6-12 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 581 Push the release, then raise the front of the control panel. Open the top cover. Pull out the Transfer Belt. 10. Use a dry cotton swab to clean the color toner density sensors. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-13 Service Manual...
Page 582 If the waste cartridge does not fit into place properly, ensure that the belt is inserted fully. 14. To lock the waste cartridge, turn the waste cartridge lock lever 90-degrees clockwise. 6-14 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 583 Maintenance 15. Close the side door. 16. Close the rear door. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-15 Service Manual...
Page 584: Moving The Printer
Pulling the cord can damage it, which can lead to fire or electric shock. Remove any paper or other media from the output tray. If the output tray extension is extended, close it. 6-16 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 585 CAUTION: Failure to repackage the printer properly for shipment can result in damage not covered by the Xerox Warranty, Service Agreement, or Total Satisfaction Guarantee. The Xerox ® ® Warranty, Service Agreement, or Total Satisfaction Guarantee do not cover damage to the printer caused by improper moving.
Page 586: Adjustments And Maintenance Procedures
At the printer control panel, press the Machine Status button. Touch Tools, then touch Admin Settings. Touch Service Tools. Touch Color Registration > Auto Registration > On. The printer runs while it performs the Auto Registration routine. 6-18 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 587 Align a straight edge through the middle of the white zone in each of the PY, PM, and PC charts. Circle the number at the end of each chart that represents the middle of the white zone. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-19 Service Manual...
Page 588 Print another Registration Chart, then repeat the process until you complete the color registration corrections. MFP only: Touch the Back arrow to return to the next menu level, or press the Services Home button to return to Service Home. 6-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 589: Adjusting The Transfer Roller Bias
In the following step, do not use values higher than 16. Adjust the value up or down as necessary to a value with the range 1-16. The default setting is 6. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-21 Service Manual...
Page 590: Adjusting The Transfer Belt Offsets
Set the value to 1000, 2000, or 3000, whichever is closest to your altitude in meters. The default setting is 0. Use only the NVM values listed in the following table. Altitude NVM value 0 (default) 1000 m 2000 m 3000 m 6-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 591: Adjusting The Fuser
Plain-H Special Heavier - L Hole Punched Plain-L Colored Plain-L Lightweight Cardstock Heavier-L Heavyweight Cardstock Heavier-H Labels Label-H Envelope Envelope Lightweight Glossy Coated-M Cardstock Heavyweight Glossy Coated-H Cardstock Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 6-23 Service Manual...
Page 592: Updating Firmware
Although the firmware update process is designed to be performed by users, you might be called upon in the course of a service call to update the firmware on a printer. The Xerox Support & Drivers web site provides a Windows utility called xeroxfwup to install updates. A tool will also be available for Mac OS X systems.
Page 593: Wiring
WorkCentre 6605 Plug/Jack Designators • WorkCentre 6605 Plug/Jack Locations System Wiring • Notations Used in the Wiring Diagrams • Connection Details • Phaser 6600 General Wiring Diagram • WorkCentre 6605 General Wiring Diagram • AC Power • Fuser • Drive •...
Page 594: Printer Plug/Jack Designations
Connects MCU Board and Top Harness Assembly H-163 Connects MCU Board and Top Harness Assembly H-164 Connects MCU Board and Drive Harness Assembly I-165 Connects MCU Board and Laser Unit Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 595 Connects Development HVPS Board and HVPS Harness Assembly F-136 Connects Toner CRUM Y and Top Harness Assembly F-137 Connects Toner CRUM M and Top Harness Assembly G-137 Connects Toner CRUM C and Top Harness Assembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 596 B-158 Connects LVPS and Top Harness Assembly 505* B-159 Connects LVPS and Top Harness Assembly H-157 Connects LVPS and Top Harness Assembly H-157 Connects LVPS and Top Harness Assembly Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 597 Connects Preregi Sensor Harness Assembly and C2 Size Harness Assembly 4221 F-183 Connects Option Feeder Motor and Feeder Motor Harness Assembly 281-S E-152 Connects Fuser and Fuser Harness Assembly F-108 Connects Control Panel Assembly and Control Panel Harness Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 598: Phaser 6600 Plug/Jack Locations
Wiring Phaser 6600 Plug/Jack Locations s6600-272 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 599 Wiring s6600-273 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 600 Wiring s6600-274 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 601 Wiring 281-S s6600-275 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 602 Wiring 1821 KjS07005XA 7-10 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 603: Workcentre 6605 Plug/Jack Designators
Connects LVPS and Top Harness Assembly H-157 Connects LVPS and Heater Harness Assembly H-158 Connects LVPS and SW Harness Assembly D-163 Connects IP Board and Main Harness Assembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-11 Service Manual...
Page 604 Connects Regi Sensor and Regi Harness Assembly E-125 Connects CST No Paper Sensor and Regi Harness Assembly D-126 Connects Regi Clutch and Regi Harness Assembly G-111 Connects EEPROM XPRO Board and Main Harness Assembly 7-12 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 605 Connects C2 Turn Clutch and C2 Turn Harness Assembly 4202 E-184 Connects No Paper Harness Assembly and C2 Turn Harness Assembly 4203 D-182 Connects C2 No Paper Sensor and No Paper Harness Assembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-13 Service Manual...
Page 606 Connects Preregi Sensor Harness Assembly and C2 Size Harness Assembly 4221 F-183 Connects Option Feeder Motor and Feeder Motor Harness Assembly 281-S E-152 Connects Fuser and Fuser Harness Assembly 7-14 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 607: Workcentre 6605 Plug/Jack Locations
Wiring WorkCentre 6605 Plug/Jack Locations s6600-215 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-15 Service Manual...
Page 608 Wiring s6600-217 7-16 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 609 Wiring s6600-278 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-17 Service Manual...
Page 610 Wiring 281-S KjA07004XA 7-18 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 611 Wiring 1401 1502 1501 1302 1821 s6600-280 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-19 Service Manual...
Page 612 Wiring 4203 4212 4211 4231 4221 4202 4213 4201 4214 s6600-277 7-20 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 613: System Wiring
“X.Y” in Parts List. Subassembly 1 Denotes functional parts attached with Heater functional parts name. Subassembly 2 Denotes the control and its outline in the Control Board. Subassembly 3 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-21 Service Manual...
Page 614 Connection of Wires Denotes a Clutch or Solenoid. Solenoid/Clutch Denotes a Motor. Motor Denotes a Photo Sensor. Optic Sensor Denotes an LED. Denotes a Safety Interlock Switch. Safety Interlock Switch 7-22 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 615 I/L +24 VDC Denotes DC voltage when the Interlock Switch in MCU Board turns On. +5 VDC Denotes DC voltage. +3.3 VDC Denotes signal ground. Denotes analog ground. Denotes return. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-23 Service Manual...
Page 616: Connection Details
Connections of Feed Clutch with MCU Board. Connections of Duplex Clutch with MCU Board. 8 HVPS Connections of HVPS XERO DEVE with HVPS TR. Connections of HVPS XERO DEVE with MCU Board. 7-24 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 617 Connections of DRIVE Assembly OPT 550 with 550 Option Feeder Board. 13 Scanner Connections of Scanner Assembly with IP Board. Connections of Scanner Assembly with Control Panel Assembly. Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-25 Service Manual...
Page 618: Phaser 6600 General Wiring Diagram
Wiring Phaser 6600 General Wiring Diagram LVPS PL18.1.34 MCU Board Main Fan PL18.1.13 P/J503 PL4.1.13 Rear Interlock Switch P/J41 PL14.1.3 Door Interlock Switch P/J42 PL19.1.21 Toner Full Sensor P/J29 P/J203 P/J5071 P/J507 PL4.1.17 P/J501 P/J30 P/J40 Harness Switch Assembly PL18.1.31...
Page 619 P/J4202 P/J4203 Registration Sensor P/J421 P/J4214 P/J4212 550 Option Registration P/J4213 Clutch Assembly PL10.2.2 550 Size Switch Assembly P/J4211 PL10.1.11 550 Option Drive Assembly P/J422 P/J4221 PL10.1.9 s6600-291 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-27 Service Manual...
Page 620: Workcentre 6605 General Wiring Diagram
P/J40 Fax Board P/J10 P/J101 P/J902 PL18.1.41 Scanner Assembly MFP Console P/J1401 PL51.1.1 Assembly PL1.1.1 Speaker P/J1302 P/J1501 USB HUB Board P/J1502 PL19.1.15 P/J810 P/J820 P/J830 P/J840 s6600-234 7-28 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 621 P/J4202 P/J4203 Registration Sensor P/J421 P/J4214 P/J4212 550 Option Registration P/J4213 Clutch Assembly PL10.2.2 550 Size Switch Assembly P/J4211 PL10.1.11 550 Option Drive Assembly P/J422 P/J4221 PL10.1.9 s6600-291 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-29 Service Manual...
Page 622: Ac Power
P/J43 LD 5V To ROS To ROS P/J509 I/L +24VDC To Drive I/L +24VDC +5VDC P/J29 P/J203 Toner Full Sensor WASTE BOX FULL SENSED SIGNAL PL4.1.17 +5VDC s6600-213 7-30 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 623 Drive control signal of the Main Fan FAN LOW FAN STOP WASTE BOX FULL SENSED SIGNAL Full detect signal of the Waste Cartridge by the Toner Full Sensor Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-31 Service Manual...
Page 624: Fuser
Control signal of the Fuse FSR TEMP VD Temperature data measured by the Center Temp. Sensor FSR TEMP VC FSR STS Temperature data measured by the Rear Temp. Sensor 7-32 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 625: Drive
+24VDC +24VDC Developer Motor DEVE START/STOP DEVE ALARM MOT DEVE START/STOP DEVE GAIN CHANGE LVPS PL18.1.34 Top Harness Assembly PL18.2.5 I/L +24VDC P/J509 I/L +24VDC I/L +24VDC s6600-222 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-33 Service Manual...
Page 626 Drive control signal of the Paper Transport Motor SUB REF CLOCK SUB START/STOP SUB GAIN CHANGE DEVE START/STOP Drive control signal of the Deve Motor DEVE ALARM MOT DEVE START/STOP DEVE GAIN CHANGE 7-34 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 627: Bypass Tray (Msi)
Detect signal of paper in the MSI section by the MSI No Paper Sensor TAKEAWAY CL ON ON/OFF signal of the Takeaway Clutch MSI FEED SOLENOID ON ON/OFF signal of the MSI Feed Sorenoid Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-35 Service Manual...
Page 628: Laser Unit
PDATA K From IP PDATA C Board PDATA M PDATA Y Top Harness Assembly PL18.2.5 LVPS PL18.1.34 P/J43 J431 P431 P/J432 From AC Power LD 5V LD 5V s6600-224 7-36 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 629 Control signal of the LD light intensity in the Laser Unit TEMP SOS SIGNAL LD ERROR PCONT VREF K VREF C VREF M VREF Y LD ENB PDATA K PDATA C PDATA M PDATA Y Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-37 Service Manual...
Page 630: Sfp Controller
Control Panel PL1.1.2 PL1.1.1 P/J12 +3.3VDC +5VDC LVPS PL18.1.34 Top Harness Assembly PL18.2.5 +5VDC PWR SAVE SW P/J40 P/J402 PWR SAVE 3.3V ESS +5VDC PWR SAVE LED s6600-226 7-38 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 631 Image data of each color (Y/M/C/K) xDATA Y DATA M xDATA M DATA C xDATA C DATA K xDATA K Control signal of the Control Panel Assembly PWRSAVESW PWRSAVE3.3V PWRSAVELED Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-39 Service Manual...
Page 632: Mfp Controller
P/J401 ESS +5VDC ESS +24VDC USB Hub MFP Control Panel Board PL1.1.1 PL19.1.15 P/J810 P/J820 P/J830 P/J840 +5VDC +5VDC DATA- DATA- DATA+ DATA+ HOT LINE HOT LINE s6600-225 7-40 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 633 DATA Y Image data of each color (Y/M/C/K) xDATA Y DATA M xDATA M DATA C xDATA C DATA K xDATA K Control signal of the PANEL Assembly UI Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-41 Service Manual...
Page 634: Paper Transport
Media detected in the Pre Registration section by the Regi Sensor FEED CL ON ON/OFF signal for the Feed Clutch DUP CL ON ON/OFF signal for the Duplex Clutch 7-42 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 635: Hvps
DA TR2 CLOCK 2 DA TR2 CLN CLOCK 1 I-MONITOR TR2 DA LD CLOCK3 DA CLOCK CLOCK1 DA DI HVPS Harness Assembly PL18.2.6 MCU-HVPS Flat Flex Cable s6600-228 PL18.2.7 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-43 Service Manual...
Page 636 +3VREF I/L +24VDC CLOCK 3 CLOCK 2 CLOCK 1 DA LD DA CLOCK DA DI DA TR1 K DA TR1 CLR DA TR2 DA TR2 CLN I-MONITOR TR2 7-44 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 637: Xerographic
Registration Harness Assembly PL15.2.8 P/J13 J131 P131 J132 +5VDC CTD VOUT LED ON Sensor CTD VMONTOR EEPROM Board Main Harness Assembly PL18.1.43 PL18.2.3 P/J27 P/J251 DATA +3.3VDC CLOCK +3.3VDC s6600-229 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-45 Service Manual...
Page 638 CTD VOUT Toner patch density data measured by the CTD Sensor LED ON LED lighting signal of the CTD Sensor CTD VMONTOR Voltage monitor signal of the CTD Sensor 7-46 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 639: Developer
Motor (Y,M) CLOCK A P/J144 CLOCK B CLOCK /B Toner Dispenser CLOCK /A Motor (C,K) CLOCK A +5VDC P/J145 +5VDC Interlock Sensor FRONT COVER OPEN SIGNAL PL18.1.45 s6600-230 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-47 Service Manual...
Page 640: Exit
Paper full detect signal of the output tray by the Full Stack Sensor EXIT CLUTCH 2 ON ON/OFF signal of the EXIT CLUTCH 2 EXIT CLUTCH 1 ON ON/OFF signal of the EXIT CLUTCH 1 7-48 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 641: 550 Feeder
Feeder Motor Harness Assembly PL10.1.9 PL10.1.16 P/J422 P/J4221 OP FEED MOTOR ON OP FEED MOTOR ALARM OP FEED MOTOR CLOCK Feeder OP FEED MOTOR GAIN Motor I/L +24VDC I/L +24VDC s6600-232 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-49 Service Manual...
Page 642 Size Switch Assembly SIZE2 SIZE1 OP FEED MOTOR ON Drive control signal of the Option Feeder Motor OP FEED MOTOR ALARM OP FEED MOTOR CLOCK OP FEED MOTOR GAIN 7-50 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 643: Scanner
Wiring Scanner Scanner Assembly PL51.1.1 IIT Assembly IP Board PL51.1.3 PL18.1.22 P/J1401 P/J1501 DADF Assembly PL51.1.2 P/J1502 s6600-233 Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 7-51 Service Manual...
Page 644 Wiring 7-52 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 645: Reference
Reference In this chapter... • Acronyms and Abbreviations • Phaser 6600 Menu Map • E, H, & S Incident Report Form Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 646: Acronyms And Abbreviations
Customer Replaceable Unit Meter/Memory Cassette Decibel Direct Current DDNS Dynamic Domain Name System DDR2 Double Data Rate Dual In-Line Memory Module DIMM Developer DHCP Dynamic Host Configuration Protocol Dots Per Inch Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 647 Intermediate Drum Transfer International Electrotechnical Commission Interface Image Input Terminal - DADF, Scanner Image Output Terminal - the printer Image Processor Kilo Byte Local Area Network Liquid Crystal Display Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 648 Plug Jack (electrical connections) Printer Job Language Parts List POP3 Post Office Protocol version 3 PostScript Printer Description Pages Per Minute PWBA Printed Wiring Board Assembly Random Access Memory Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 649 Short-Edge Feed Server Message Block SNMP Simple Network Management Protocol Sensor Solenoid Start of Scan Toner Density Control Toner User Interface Universal Serial Bus WINS Wireless Integrated Network Sensor Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual...
Page 650: Phaser 6600 Menu Map
HVN\ www.xerox.com/office/6600docs Option Phaser 6600DN © 2012 Xerox Corporation. All rights reserved. XEROX® and XEROX and Design® are trademarks of Xerox Corporation in the United States and/or other countries. Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 651: E, H, & S Incident Report Form
E, H, & S Incident Report Form The form on the following pages is the form that is current at the time of this manual’s publication. For the most current version of the form, download from Xerox Global Service Net at https://www.xrxgsn.com/secure/main.pl?CatId=1789.
Page 652 EHS 700 - Health & Safety Incident Report Form for Incidents Involving a Xerox Product For incidents in Canada: EH&S Office Use ONLY PIPEDA consent given EH&S Incident Reference Number: PIPEDA is the Canadian “Personal Information Protection and Electronic Documents Act.”...
Page 653 *Preliminary actions taken to mitigate incident: Instructions: E-mail or fax both pages of this completed form to EH&S: For incidents in Xerox Europe and Developing Markets East (Middle East, Africa, India, China, and Hong Kong) Submit to Elaine Grange e-mail: ehs-europe@xerox.com...
Page 654 A-10 Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual...
Page 655 Control Panel, 1-24 Xerographic, 4-47 to 4-50 MFP buttons, 1-25 Drive Assembly removal, MFP, 4-8 exit, 1-46 SFP buttons, 1-24 main, 1-37 CRUM Duplex Assembly Imaging Unit, 1-54 operation, 1-32 Toner Cartridge, 1-54 removal, 4-77 Phaser 6600 and WorkCentre 6605 Service Manual...
Page 656 Electrostatic discharge (ESD), 1-6 specification, 1-71 error code troubleshooting, 3-1 to 3-25 fault isolation procedures, 2-177 to 2-229 troubleshooting chart, 3-3 Phaser 6600 list, 2-91 to 2-112 image transfer, 1-31 WC6605 list, 2-112 to 2-177 Imaging Unit error history report, 2-90 CRUM, 1-54...
Page 657 2-182 parts navigation fan, 2-177 MFP, 5-7 main, 2-180 SFP, 5-4 paper transport, 2-181 Phaser 6600 Menu Map, A-6 moving the printer, 6-16 plug/jack designators, MFP, 7-11 designators, SFP, 7-2 locations, MFP, 7-15 to 7-20 Non-Genuine Mode, 1-79 locations, SFP, 7-6 to 7-10...
Page 658 4-66 running mode, 1-66 bypass tray, removal, 4-67 SFP clearance requirements, 1-64 CCD image, 1-50 warm-up time, 1-68 CTD, 1-41 CTD removal, 4-41 CTD, cleaning, 6-11 DADF cover open, 1-51 Phaser 6600 and WorkCentre 6605 Service Manual...
Page 659 1-68 MFP Controller, 7-40 troubleshooting Paper Transport, 7-42 exit jams, 2-6 Scanner, 7-51 FAX, 2-227 SFP Controller, 7-38 image quality, 3-2 to 3-25 Xerographic, 7-45 initial actions, 2-2 to 2-6 user-installed options, 1-71 Phaser 6600 and WorkCentre 6605 Service Manual...
Page 660 Index Phaser 6600 and WorkCentre 6605 Service Manual...

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Workcentre 6605

Xerox Phaser 6600 Service Manual

General Information

Error Troubleshooting

Image Quality

Service Parts Disassembly

Parts Lists

Maintenance

Wiring

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Troubleshooting

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