Service and Repair Manual
Manifolds
5-1
Function Manifold Components
The function manifold is mounted behind an inspection door, at the ground control side of the machine.
Index No. Description
—
Coil Nut (item AC)
—
Coil Nut (items AE, AG and AI)
1
Diagnostic nipple
2
Relief Valve, 3700 psi / 255 bar maximum
3
Solenoid valve, 3 position 4 way
4
Check disc
5
Solenoid valve, 2 position 4 way
6
Relief valve
7
Solenoid valve, 3 position 5 way
8
Flow regulator and relief valve,
0.75 gpm / 2.8 L/min, 1500 psi / 103 bar
9
Solenoid valve, 2 position 4 way
10
Relief valve
How to Install a Valve Cartridge
1
Dip the cartridge in clean oil to lube the O-rings.
2
Screw the cartridge in by hand until the top O-ring is met, then torque to specifications.
3
If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and
torque to specifications.
46
Schematic
Item
—
—
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
GS-2646 AV • GS-2646 AV35
Function
—
—
Testing
System relief
Steer left/right
Steer circuit
Drive speed select circuit
Brake release
Drive forward/reverse
Steer circuit
Platform up
Lift relief
September 2016
Torque
4-5 ft-lbs / 5-7 Nm
5-7 ft-lbs / 7-9 Nm
—
20 ft-lbs / 27 Nm
25 ft-lbs / 34 Nm
18 ft-lbs / 24 Nm
25 ft-lbs / 34 Nm
20 ft-lbs / 27 Nm
25 ft-lbs / 34 Nm
26 ft-lbs / 35 Nm
25 ft-lbs / 34 Nm
20 ft-lbs / 27 Nm
Part No. 1272218