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GTH-5519
Genie GTH-5519 Manuals
Manuals and User Guides for Genie GTH-5519. We have
3
Genie GTH-5519 manuals available for free PDF download: Service And Repair Manual, Original Instructions Manual, Maintenance Manual
Genie GTH-5519 Service And Repair Manual (129 pages)
Deutz Tier 4i
Brand:
Genie
| Category:
Lifting Systems
| Size: 9.79 MB
Table of Contents
Introduction
2
September
2
Revision History
3
Gth-5519
3
Gth-5519
4
Serial Number Legend
5
Gth-5519
6
Safety Rules
7
Gth-5519
7
Gth-5519
8
Table of Contents
9
Gth-5519
11
Part
12
Specifi Cations
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Hydraulic Components Specifications
16
Function Manifold Specifications
17
Air Conditioner Refrigerant Specifications
17
Deutz TD 2.9 L4 Engine
18
Comer Axle
19
Hydraulic Hose and Fitting Torque Specifications
20
Torque Procedure
21
Repair Procedures
23
Boom Components
24
Boom
24
Boom Lift Cylinder
28
Boom Extend Cylinder
29
Fork Level Cylinder
30
Fork Tilt Cylinder
31
Repair Procedures , Continued
34
Operator's Compartment
34
Machine Controls
36
Fuel and Hydraulic Tanks
40
Fuel Tank
40
Hydraulic Tank
41
Engines
42
Engine Fault Codes
42
Axle
43
Hydraulic Pumps
44
Boom and Steering Function Pump
44
Hydrostatic Transmission Pump
48
Manifolds
52
Function Manifold
52
Valve Coils
56
Fault Codes
59
Diagnostic Display
60
Engine Fault Codes - Models with Deutz TD 2.9 L4
61
Electrical and Hydraulic Symbol Legends
102
Electrical Schematic
103
Hydraulic Schematic
127
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Genie GTH-5519 Original Instructions Manual (65 pages)
Brand:
Genie
| Category:
Multi Terrain Loaders
| Size: 6.21 MB
Table of Contents
Table of Contents
2
Intended Use
3
Product Identification
3
Bulletin Distribution and Compliance
3
Introduction
3
Hazard Classification
6
Standards
6
Safety Sign Maintenance
6
Symbol and Hazard Pictorials Definitions
7
General Safety for Tier 4 Interim
8
Work Area Safety
12
Traveling on Slopes Hazards
13
Fall Hazards
13
Collision Hazards
14
Falling Object Hazards
14
Component Damage Hazards
16
Crush Hazards
16
Burn Hazards
16
Explosion and Fire Hazards
16
Electrocution Hazards
17
Legend
19
Controls
20
Pre-Operation Inspection
25
Inspections
25
Function Test Fundamentals
27
Function Tests
28
Test the Control Handle
28
Test the Ignition System
28
Test the Lock/Unlock Function
28
Test the Steering
29
Test the Transmission and Brakes
29
Test the Lights (if Equipped)
30
Test the Drive
30
Inspection for Decals with Words for Tier 4 Interim
32
Inspection for Decals with Words for Tier 4 Final
34
Operating Instructions
36
Parking Brake
37
Brake Pedal
37
Starting the Engine
37
Starting in Cold Condition
37
Transmission Control
38
Placing the Load
39
Raising and Placing a Load
39
Transporting a Load
39
Controller Movements
41
Quick Attach Instructions
42
Engine Condition Indicator
43
After each Use
43
Jump Starting the Machine
43
To Jump Start the Machine
43
Driving on a Slope
44
Transport and Lifting Instructions
45
Securing to Truck or Trailer for Transit
46
Securing the Chassis
46
Lifting Instructions
47
Maintenance Symbols Legend
48
Moving a Disabled Machine
48
Diesel Fuel Requirements
48
Maintenance
48
Check the Engine Oil Level
49
Check the Hydraulic Oil Level
49
Check Mirrors
50
Check the Tire Pressure
50
Check the Engine Coolant Level - Liquid Cooled Models
50
Check the Battery
51
Scheduled Maintenance
51
General Safety
52
Overturning Hazards
52
Attachments
52
Lifting a Suspended Load
54
Traveling
54
Signal Person (from 1926.1419)
55
Suspended Load Hazards
57
Specifications
58
GTH-5519, Standard Carriage
59
GTH-5519, 60 and 66 Inch Bucket
59
Load Charts
59
GTH-5519, Scrap Grapple Bucket
60
GTH-5519, 60 Inch Forks - Optional 48 Inch Forks - 48 Inch Cubing Tines
60
GTH-5519, Universal Attachment Adapter
61
GTH-5519, Rotating or Side Shift Fork Carriage - Standard Fork Tines
61
GTH-5519, Truss Boom
62
GTH-5519, Side Shift Fork Carriage - 60” Fork Tines
62
GTH-5519, Shackle
63
Genie GTH-5519 Maintenance Manual (65 pages)
Telehandlers
Brand:
Genie
| Category:
Forklifts
| Size: 1.04 MB
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Table of Contents
8
Specifications
11
Machine Specifications
11
Air Conditioner Refrigerant Specifications
12
September
12
Performance Specifications
13
September
14
Torque Specifications
15
Tires and Wheels
15
September
15
Powertrain Specifications
16
Operator and Maintenance Manuals
16
September
16
Deutz Engine Models
17
John Deere Engine Models
17
Perkins Engine Models
18
Transmission Specifications
19
Axle Specifications
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic Oil Specifications
23
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
September
27
Maintenance Procedures
29
Introduction
29
Section 3 Maintenance Procedures
29
Maintenance Schedule
31
Pre-Delivery Preparation Report
32
Scheduled and Programmed Maintenance Inspection Report
33
Commissioning Procedures
34
Perform 50 Hour Service
34
Perform Engine Maintenance - 50 Hours
34
Perform 150 Hour Service
35
Quarterly Maintenance Procedures
36
Check for Open Bulletins and Owner Registration
36
Battery Inspection
37
Inspect the Electrical Wiring
38
Check the Boom Wear Pads
39
Check the Exhaust System
41
Inspect the Tires, Wheels and Lug Nut Torque
41
Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
42
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
42
Visual Inspection of the Hydraulic Oil
44
Inspect the Engine Air Filter
45
Lubricate the Driveshaft
45
Inspect and Lubricate the Sequencing Chains
46
September
47
Annual Maintenance Procedures
48
Inspect the Forks
48
Adjust the Boom Sequencing Chains - GTH-636 and GTH-844
48
Adjust the Boom Sequencing Chains - GTH-1056
49
Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
50
Replace Hydraulic Tank Return Filter Element
51
Replace the Cab Air Intake Filter Element (if Equipped)
51
Programmed Maintenance Procedures
52
P0-1 Lubricate the Boom
52
P0-2 Deutz Engine Maintenance - under 1000 Hours
53
P0-3 Perkins Engine Maintenance - under 1000 Hours
54
P0-4 John Deere Engine Maintenance - under 1000 Hours
55
P0-5 Axle Maintenance - under 1000 Hours
56
P0-6 Transmission Maintenance - under 1000 Hours
58
P1-1 Perform Engine Maintenance - 1000 Hours
59
P1-2 Performtransmission Maintenance - 1000 Hours
59
P1-3 Perform Axle Maintenance - 1000 Hours
60
P2-1 Perform Engine Maintenance - 2000 Hours
61
P2-2 Test or Replace the Hydraulic Oil
62
P3-1 Perform Engine Maintenance - 3000 Hours
63
P4-1 Perform Engine Maintenance - 4000 Hours
63
P6-1 Perform Engine Maintenance - 6000 Hours
64
P12-1 Perform Engine Maintenance - 12000 Hours
64
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