Genie GS-2032 Operators Manual With Maintenance Information
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- Operator's manual (38 pages) ,
- Service and repair manual (343 pages) ,
- Service manual (298 pages)
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Summary of Contents for Genie GS-2032
- Page 1 Operator’s Manual Fourth Edition Second Printing with Maintenance Information Part No. 1000033...
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Page 2: Table Of Contents
Third Edition: Second Printing, July 2004 Fourth Edition: Second Printing, February 2006 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries. These machines comply with ANSI/SIA 92.6-1999. -
Page 3: Safety Rules
You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 1000033 GS-2032 • GS-2632... - Page 4 Maintain safe distances from electrical power lines maximum capacity of the platform extension. and apparatus in accordance with applicable governmental regulations and the following chart. Maximum capacity - GS-2032 Platform retracted 800 lbs 363 kg Voltage...
- Page 5 GS-2632 ANSI & CSA - 2 person 100 lbs / 445 N Do not alter or disable the limit switches. Australia - Indoor use only - 2 person 90 lbs / 400 N Part No. 1000033 GS-2032 • GS-2632...
- Page 6 Do not place loads outside the platform perimeter. with items of different weight or specification. Do not operate the machine with the chassis trays Do not place or attach fixed or overhanging loads to open. any part of this machine. GS-2032 • GS-2632 Part No. 1000033...
- Page 7 Observe and use the color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions. No stunt driving or horseplay while operating a machine. Part No. 1000033 GS-2032 • GS-2632...
- Page 8 Be sure all decals are in place and legible. Be sure the operator’s, safety, and responsibilities manuals are complete, legible and in the storage container located on the platform. GS-2032 • GS-2632 Part No. 1000033...
- Page 9 Bodily Injury Hazard Decal Legend Do not operate the machine with a hydraulic oil or Genie product decals use symbols, color coding air leak. An air leak or hydraulic leak can penetrate and signal words to identify the following: and/or burn skin.
- Page 10 The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. GS-2032 • GS-2632 Part No. 1000033...
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Page 11: Legend
4 Platform extension release 11 Steer tire pedal 18 Entry ladder/transport 12 Pothole guard tie-down 5 GFCI outlet 13 LED diagnostic readout 19 Safety arm 6 Platform controls 14 Ground controls Part No. 1000033 GS-2032 • GS-2632... -
Page 12: Controls
2 LED diagnostic readout / Battery charge 6 Thumb rocker switch for steer functions indicator 7 Drive speed button 3 Lift function select button 8 Drive function select button 4 Horn button GS-2032 • GS-2632 Part No. 1000033... - Page 13 Operator's Manual Fourth Edition • Second Printing CONTROLS Ground Control Panel 7 amp breaker for electrical circuits Key switch for platform/off/ground selection Hour meter Platform up/down toggle switch Red Emergency Stop button Part No. 1000033 GS-2032 • GS-2632...
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Page 14: Pre-Operation Inspection
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. GS-2032 • GS-2632 Part No. 1000033... - Page 15 • Ground strap • Limit switches, alarms and horn • Nuts, bolts and other fasteners • Platform entry chain or gate • Beacon and alarms (if equipped) • Brake release components • Safety arm Part No. 1000033 GS-2032 • GS-2632...
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Page 16: Maintenance
Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. GS-2032 • GS-2632 Part No. 1000033... - Page 17 4 Remove the battery vent caps. 5 Check the battery acid level of each battery. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 6 Install the vent caps. Part No. 1000033 GS-2032 • GS-2632...
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Page 18: Function Tests
3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. GS-2032 • GS-2632 Part No. 1000033... - Page 19 8 Activate the up function. Result: The platform should raise. 9 Activate the down function. Result: The platform should lower. The descent alarm should sound while the platform is lowering. Part No. 1000033 GS-2032 • GS-2632...
- Page 20 22 Press and hold the function enable switch. Slowly move the control handle in the direction indicated by the yellow arrow. Result: The platform should lower. The descent alarm should sound while the platform is lowering. GS-2032 • GS-2632 Part No. 1000033...
- Page 21 Result: The drive function should not work in either direction. Note: The brakes must be able to hold the machine on any slope it is able to climb. 34 Lower the platform and remove both pieces of wood. Part No. 1000033 GS-2032 • GS-2632...
- Page 22 Raise the platform. Result: Before the platform is raised 7 feet / 2.1 m from the ground, an alarm should sound and the drive function should not work. 43 Lower the platform and remove the 2x4. GS-2032 • GS-2632 Part No. 1000033...
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Page 23: Workplace Inspection
5 Only use the machine as it was intended. conductors · hazardous locations · inadequate surface support to withstand all load forces imposed by the machine · wind and weather conditions · the presence of unauthorized personnel · other possible unsafe conditions Part No. 1000033 GS-2032 • GS-2632... -
Page 24: Operating Instructions
That means every new operator should perform a pre-operation 4 Inspect the workplace. inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. GS-2032 • GS-2632 Part No. 1000033... - Page 25 Machine travel speed is restricted when the platform is raised. Battery condition will affect machine performance. Machine drive speed and function speed will drop when battery level indicator is flashing. Part No. 1000033 GS-2032 • GS-2632...
- Page 26 To determine the slope grade: Measure the slope with a digital inclinometer OR use the following procedure. You will need: carpenter’s level straight piece of wood, at least 3 feet / 1 m long tape measure GS-2032 • GS-2632 Part No. 1000033...
- Page 27 3 Lower the platform until the safety arm rests when using the controller. securely on the link. Keep clear of the safety Battery Level Indicator arm when lowering the platform. Full Use the LED diagnostic readout to determine the battery level. Part No. 1000033 GS-2032 • GS-2632...
- Page 28 Use proper AC input voltage for charging as Dry Battery Filling and indicated on the charger. Charging Instructions Use only Genie authorized battery and charger. 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings.
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Page 29: Transport And Lifting Instructions
See the serial plate for the center to reset the brakes. machine weight. Towing the Genie GS-2032 and the GS-2632 is not The machine must be on a level surface or recommended. If the machine must be towed, do secured before releasing the brakes. - Page 30 2.5 cm holes on the front of the machine and two holes in the ladder for lifting. Adjust the rigging to prevent damage to the machine and to keep the machine level. Y Axis X Axis GS-2032 • GS-2632 Part No. 1000033...
- Page 31 Inspect the entire machine for loose or unsecured items. Use chains or straps of ample load capacity. Use a minimum of 2 chains or straps. Adjust the rigging to prevent damage to the chains. Part No. 1000033 GS-2032 • GS-2632...
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Page 32: Decals
44255 Danger - Crushing Hazard GS-2032 44736 Danger - Tilt Alarm 82694 Notice - Side Force, GS-2032, ANSI & CSA 1 44737 Danger - Tip-over, Trays Open 82695 Notice - Side Force, GS-2632, ANSI & CSA 1 44753 Label - LED Diagnostic Readout... - Page 33 Operator's Manual Fourth Edition • Second Printing DECALS Ground Controls Side Battery Side Part No. 1000033 GS-2032 • GS-2632...
- Page 34 72143 Label - Emergency Stop 82701 Danger - Side Force, 534 N 72973 Cosmetic - Genie GS-2632 97692 Label - Wheel Load, GS-2032 82472 Warning - Crushing Hazard 97693 Label - Wheel Load, GS-2632 82474 Warning - Safety Chock 97719...
- Page 35 Operator's Manual Fourth Edition • Second Printing DECALS Ground Controls Side Battery Side Part No. 1000033 GS-2032 • GS-2632...
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Page 36: Specifications
It should be used only with adequate safety factors. Platform extension length 39 in 99 cm AC outlet in platform standard Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS-2032 • GS-2632 Part No. 1000033... -
Page 37: Gs-2032 • Gs
It should be used only with adequate safety factors. Platform extension length 39 in 99 cm AC outlet in platform standard Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1000033 GS-2032 • GS-2632... - Page 38 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Genie Scandinavia Phone + 86 21 53852570 Phone + 46 31 575100...