Genie gS-1530/32 Operator's Manual
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Genie gS-1530/32 Operator's Manual

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See also: Service & Repair Manual , Operator's Manual
Operator's Manual
GS-1530/32
GS-1930/32
GS-2032
GS-2632
GS-3232
GS-2046
GS-2646
GS-3246
GS-4047
Serial Number Range
from GS3010A-110000
from GS3010A-110000
from GS3211A-110000
from GS3211A-110000
from GS3211A-110000
from GS4612A-110000
from GS4612A-110000
from GS4612A-110000
from GS4712C-101
AUS
Australia
with
Maintenance
Information
Seventh Edition
Fifth Printing
Part No. T107028

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Summary of Contents for Genie gS-1530/32

  • Page 1 Operator's Manual Serial Number Range GS-1530/32 from GS3010A-110000 Australia GS-1930/32 from GS3010A-110000 GS-2032 from GS3211A-110000 GS-2632 from GS3211A-110000 GS-3232 from GS3211A-110000 with GS-2046 from GS4612A-110000 Maintenance GS-2646 Information from GS4612A-110000 GS-3246 from GS4612A-110000 GS-4047 from GS4712C-101 Seventh Edition Fifth Printing...

  • Page 2: Table Of Contents

    Specifications ............57 Copyright © 2012 Terex Corporation Seventh Edition: Fifth Printing, October 2012 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Seventh Edition • Fifth Printing Operator's Manual Introduction Introduction Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: 1 Comply with employer, job site and Danger...
  • Page 4 Operator's Manual Seventh Edition • Fifth Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding personnel, along with their tools and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Seventh Edition • Fifth Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 6 Operator's Manual Seventh Edition • Fifth Printing Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Lanyard attachment Wheel load Transport diagram Tiedown No smoking point Voltage rating for Pressure rating for air Manual force...

  • Page 7: General Safety

    Seventh Edition • Fifth Printing Operator's Manual General Safety General Safety Part No. T107028 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 8 Operator's Manual Seventh Edition • Fifth Printing General Safety GS-30 • GS-32 • GS-46 • GS-47 Part No. T107028...

  • Page 9: Gs-30 • Gs-32 • Gs-46 • Gs

    Seventh Edition • Fifth Printing Operator's Manual General Safety Part No. T107028 GS-30 • GS-32 • GS-46 • GS-47...

  • Page 10: Personal Safety

    Operator's Manual Seventh Edition • Fifth Printing Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 11: Work Area Safety

    Seventh Edition • Fifth Printing Operator's Manual Work Area Safety Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 12 Operator's Manual Seventh Edition • Fifth Printing Work Area Safety Do not raise the platform Do not operate the unless the machine is on machine in strong or a firm, level surface. gusty winds. Do not increase the surface area of the platform or the load.
  • Page 13 Seventh Edition • Fifth Printing Operator's Manual Work Area Safety Do not alter or disable the limit switches. Do not push off or pull toward any object outside Do not alter or disable machine components that in of the platform. any way affect safety and stability.
  • Page 14 Operator's Manual Seventh Edition • Fifth Printing Work Area Safety Do not transport tools and materials unless they Do not place or attach are evenly distributed and can be safely handled fixed or overhanging loads by person(s) in the platform. to any part of this machine.
  • Page 15 Seventh Edition • Fifth Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 16 Operator's Manual Seventh Edition • Fifth Printing Work Area Safety Collision Hazards Do not lower the platform unless the Be aware of limited sight area below is clear of distance and blind spots personnel and when driving or operating. obstructions. Be aware of extended platform position when moving the machine.
  • Page 17 Be sure all maintenance has been performed as compartments. Access by the operator is only specified in this manual and the appropriate Genie advised when performing a pre-operation service manual. inspection. All compartments must remain closed and secured during operation.
  • Page 18 Operator's Manual Seventh Edition • Fifth Printing Work Area Safety Electrocution/Burn Hazards Battery Safety Connect the battery charger to a Burn Hazards grounded, AC 3-wire electrical Batteries contain acid. outlet only. Always wear protective Inspect daily for damaged cords, clothing and eye wear when cables and wires.

  • Page 19: Legend

    Seventh Edition • Fifth Printing Operator's Manual Legend Legend GS-1530 Platform guard rails GS-1532 Lanyard anchorage point GS-1930 Platform controls GS-1932 Manual storage container Platform extension Transport tie-down Steer tire Pothole guard Ground controls 10 LCD readout 11 Non-steer tire 12 Inverter (optional) 13 Brake release pump 14 Emergency lowering knob...
  • Page 20 Operator's Manual Seventh Edition • Fifth Printing Legend Platform guard rails Lanyard anchorage point Platform extension release pedal Platform controls Platform extension Manual storage container Outrigger Transport tie-down Emergency lowering knob 10 Steer tire 11 Pothole guard 12 Ground controls 13 LCD readout 14 Non-steer tire 15 Brake release pump...
  • Page 21 Seventh Edition • Fifth Printing Operator's Manual Legend Lanyard anchorage point GS-2046 Platform guard rails GS-2646 Platform extension release pedal GS-3246 Manual storage container GS-4047 Platform controls Platform extension Transport tie-down Emergency lowering knob Steer tire 10 Pothole guard 11 Ground controls 12 LCD readout 13 Non-steer tire 14 Brake release pump...

  • Page 22: Controls

    Operator's Manual Seventh Edition • Fifth Printing Controls Controls STOP 137562 Ground Control Panel Red Emergency Stop button Menu escape button Push in the red Emergency Stop button to the Menu up button off position to stop all functions. Pull out the red LCD diagnostic readout Emergency Stop button to the on position to Menu down button...
  • Page 23 Seventh Edition • Fifth Printing Operator's Manual Controls 137656 137636 137636 S T O P 137605 Platform Control Panel without Outrigger Function Low speed lift enable button Thumb rocker switch for steer function High speed lift enable button LED diagnostic readout / battery charge indicator Drive speed select button Platform up button...
  • Page 24 Operator's Manual Seventh Edition • Fifth Printing Controls Low speed lift enable button Platform Control Panel Thumb rocker switch for steer function Press and hold this button to activate the low speed platform Press the left side of the thumb function.
  • Page 25 Seventh Edition • Fifth Printing Operator's Manual Controls Platform Control Panel with Outrigger Function, GS-3232 models Red Emergency Stop button Thumb rocker switch for steer function Low speed lift enable button LED diagnostic readout / battery charge indicator 10 High speed lift enable button Platform up OR outrigger retract button 11 Drive speed select button Numeric keypad (if equipped)
  • Page 26 Operator's Manual Seventh Edition • Fifth Printing Controls Outrigger indicator lights Platform Control Panel Thumb rocker switch for steer function During outrigger extension, lights flash green. As each Press the left side of the thumb outrigger contacts the ground, rocker and the machine will turn in lights turn solid green.
  • Page 27 Seventh Edition • Fifth Printing Operator's Manual Controls Low speed lift enable button 13 Proportional control handle and function enable switch for drive and steer functions Press and hold this button to Press and hold the function enable switch on activate the low speed platform the platform control handle to activate the drive function.

  • Page 28: Inspections

    Operator's Manual Seventh Edition • Fifth Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 Seventh Edition • Fifth Printing Operator's Manual Inspections  Platform control joystick Pre-operation Inspection  Outrigger housing and footpads (if  Be sure that the operator’s, safety and equipped) responsibilities manuals are complete, legible  Battery pack and connections and in the storage container located in the platform.
  • Page 30 Operator's Manual Seventh Edition • Fifth Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 31 Seventh Edition • Fifth Printing Operator's Manual Inspections Test the Up/Down Functions At the Ground Controls The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central obstruction.
  • Page 32 Operator's Manual Seventh Edition • Fifth Printing Inspections Test the Up/Down Functions At the Platform Controls 27 Press and hold the high speed lift enable Test Emergency Stop button. 18 Push in the platform red Emergency Stop 28 Press the platform up button. button to the off position.
  • Page 33 Seventh Edition • Fifth Printing Operator's Manual Inspections Test the Steering Test the Tilt Sensor Operation Note: When performing the steer and drive function Note: Perform this test from the ground with the tests, stand in the platform facing the steer end of platform controller.
  • Page 34 Operator's Manual Seventh Edition • Fifth Printing Inspections 57 Press and hold the high or low speed lift Test the Pothole Guards enable button, and press the platform up Note: The pothole guards should automatically button to raise the platform. deploy when the platform is raised.
  • Page 35 Seventh Edition • Fifth Printing Operator's Manual Inspections 72 Press and hold the outrigger enable button. Test the Outrigger Function (GS-3232) Press the outrigger extend button. 64 Press and hold the high speed lift enable Result: The outriggers should extend. The button.
  • Page 36 Operator's Manual Seventh Edition • Fifth Printing Inspections 73 Press and hold the drive/steer function enable 79 Fully lower the platform. switch on the control handle. 80 Press and hold the outrigger enable button. 74 Slowly move the control handle in the direction Result: The outriggers should not retract.
  • Page 37 Seventh Edition • Fifth Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 38 Part No. Decal Description 72970 Instructions – Battery Charger Operation GS-1530, GS-1532, GS-1930 and 82287 Cosmetic – Genie GS-1932 GS-1932 82366 Label – Chevron Rando Use the pictures on the next page to verify that all 82557 Label – Platform Controls Location decals are legible and in place.
  • Page 39 Seventh Edition • Fifth Printing Operator's Manual Inspections Part No. T107028 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 40 Label – Missing Manuals 97694 Instructions – Maximum Manual Force, GS-2032 28235 Label – Power to Platform, 115V 114324 Cosmetic – Genie GS-3232 28236 Warning – Improper Operation 114359 Danger – Tip-over Hazard, Outriggers 31060 Danger – Tip-over Hazard, Limit Switch 114360 Danger –...
  • Page 41 Seventh Edition • Fifth Printing Operator's Manual Inspections Part No. T107028 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 42 Label – Tire Specification GS-4047 52475 Label – Transport Tie-down 214866 Instructions – Max Capacity, 770 lbs / 350 kg, GS-4047 62056 Cosmetic – Genie GS-2046 214867 Danger – Tip-over Hazard, Batteries, 62057 Cosmetic – Genie GS-2646 GS-4047 62058 Cosmetic – Genie GS-3246 228932 Instructions –...
  • Page 43 Seventh Edition • Fifth Printing Operator's Manual Inspections Part No. T107028 GS-30 • GS-32 • GS-46 • GS-47...

  • Page 44: Operating Instructions

    Operator's Manual Seventh Edition • Fifth Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals.
  • Page 45 Seventh Edition • Fifth Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 46 Operator's Manual Seventh Edition • Fifth Printing Operating Instructions To Retract Outriggers: To Position Outriggers (GS-3232 models) To Extend Outriggers: Press and hold the outrigger enable Press and hold the button. outrigger enable button. Press and hold the outrigger retract button. The outriggers will begin to retract.
  • Page 47 Seventh Edition • Fifth Printing Operator's Manual Operating Instructions To Steer To select drive speed Press and hold the drive/steer function enable The drive controls can operate in two different drive switch on the control handle. speed modes while in the stowed position. When the drive speed button light is on, slow drive speed Turn the steer wheels with the mode is active.
  • Page 48 For further information, please consult the 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade appropriate Genie Service Manual. A code and a description of a code can also be viewed at the If the slope exceeds the maximum uphill, downhill ground controls LCD display.
  • Page 49 Seventh Edition • Fifth Printing Operator's Manual Operating Instructions Platform Overload Battery Level Indicator If the platform controls LED diagnostic readout Use the LED diagnostic readout to determine the displays a flashing OL and the ground controls battery level. LCD diagnostic readout displays OL: Platform Note: When a blinking LO code appears on the Overloaded, the platform is overloaded and no platform controls LED display, the machine must...
  • Page 50 Operator's Manual Seventh Edition • Fifth Printing Operating Instructions GS-2046, GS-2646, GS-3246 and GS-4047 How to Use the Safety Arm The platform railing system consists of three fold Raise the platform approximately 2.4 m from down rail sections for the extension deck and three the ground.
  • Page 51 Use proper AC input voltage for charging as indicated on the charger.  Dry Battery Filling and Charging Use only a Genie authorized battery and charger. Instructions Remove the battery vent caps and To Charge Battery permanently remove the plastic seal from the battery vent openings.

  • Page 52: Transport And Lifting Instructions

    Transport and Lifting Instructions  Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. Genie lifts are very heavy relative to their size. See the serial label for the machine weight. ...
  • Page 53 Pump the red brake release pump knob. position. Towing the Genie GS-1530, GS-1532, GS-1930, GS-1932, GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-3246 and GS-4047 is not recommended. If the machine must be towed, do not exceed 3.2 km/h.
  • Page 54 Operator's Manual Seventh Edition • Fifth Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the Use a minimum of 2 chains or straps.
  • Page 55 Seventh Edition • Fifth Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 56 Operator's Manual Seventh Edition • Fifth Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.

  • Page 57: Maintenance

    Result: The hydraulic oil level should be between the marks on the tank.  FULL Use only Genie approved replacement parts. Add oil as needed. Do not overfill. Maintenance Symbols Legend Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent...
  • Page 58 Operator's Manual Seventh Edition • Fifth Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 59: Specifications

    It should Power source 4 Batteries, 6V be used only with adequate safety factors. 225AH Continuous improvement of our products is a Genie Battery charger voltage 85-264 VAC policy. Product specifications are subject to change 60/50 Hz, 900 W without notice or obligation.
  • Page 60 4 Batteries, 6V 225AH be used only with adequate safety factors. Battery charger voltage 85-264 VAC Continuous improvement of our products is a Genie 60/50 Hz, 900 W policy. Product specifications are subject to change without notice or obligation. System voltage...
  • Page 61 Pothole guards deployed be used only with adequate safety factors. Weight 1830 kg Continuous improvement of our products is a Genie policy. Product specifications are subject to change (Machine weights vary with option configurations. See without notice or obligation. serial label for specific machine weight.)
  • Page 62 (Machine weights vary with option configurations. See be used only with adequate safety factors. serial label for specific machine weight.) Continuous improvement of our products is a Genie Power source 4 Batteries, 6V 225AH policy. Product specifications are subject to change...
  • Page 63 Pothole guards deployed be used only with adequate safety factors. Weight 2352 kg Continuous improvement of our products is a Genie (Machine weights vary with option configurations. See policy. Product specifications are subject to change serial label for specific machine weight.) without notice or obligation.
  • Page 64 1945 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change without notice or obligation.
  • Page 65 2412 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change without notice or obligation.
  • Page 66 2781 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change without notice or obligation.
  • Page 67 (Machine weights vary with option configurations. See be used only with adequate safety factors. serial label for specific machine weight.) Continuous improvement of our products is a Genie Power source 4 Batteries, 12V 150AH policy. Product specifications are subject to change...
  • Page 68 www.genielift.com...

This manual is also suitable for:

Gs-2032Gs-2632Gs-1930/32Gs-3232Gs-2046Gs-2646 ... Show all

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