Table Of Contents - Toro Reelmaster 7000-D Operator's Manual

Contents
Safety ....................................................................... 4
General Safety................................................... 4
Engine-Emission Certification............................. 4
Safety and Instructional Decals .......................... 4
Setup .......................................................................11
1 Adjusting the Support Rollers......................... 12
2 Installing the Hood Lock for CE
Compliance................................................... 12
3 Installing the Cutting Units.............................. 13
4 Adjusting the Turf-Compensation
Spring ........................................................... 17
5 Using the Cutting-Unit Kickstand.................... 17
6 Greasing the Machine.................................... 18
7 Checking the Fluid Levels .............................. 19
8 Using the Gauge Bar...................................... 19
9 Applying the CE Decals ................................. 19
Product Overview ................................................... 20
Controls ........................................................... 20
Specifications .................................................. 27
Traction Unit Specifications .............................. 27
Attachments/Accessories ................................. 27
Before Operation ................................................. 27
Before Operation Safety ................................... 27
Performing Daily Maintenance.......................... 28
Filling the Fuel Tank .......................................... 28
During Operation ................................................. 29
During Operation Safety ................................... 29
Starting the Engine ........................................... 30
Shutting Off the Engine..................................... 31
Engine Speed Switch........................................ 31
Cutting Grass with the Machine ........................ 31
Diesel Particulate Filter Regeneration............... 31
Adjusting the Lift-Arm Counterbalance ............. 43
Adjusting the Lift-Arm Turnaround
Position ......................................................... 44
Folding the Roll Bar .......................................... 44
Checking the Interlock Switches ....................... 45
Operating Tips ................................................. 46
After Operation .................................................... 46
After Operation Safety ...................................... 46
Hauling the Machine ......................................... 46
Identifying the Tie-Down Points ........................ 46
Locating the Jacking Points .............................. 47
Pushing or Towing the Machine ........................ 47
Maintenance ........................................................... 49
Maintenance Safety.......................................... 49
Recommended Maintenance Schedule(s) ........... 49
Daily Maintenance Checklist............................. 51
Pre-Maintenance Procedures .............................. 52
Removing the Hood .......................................... 52
Lubrication .......................................................... 52
Greasing the Bearings and Bushings ................ 52
Engine Maintenance ........................................... 54
Engine Safety ................................................... 54
Servicing the Air Cleaner .................................. 54
Servicing the Engine Oil.................................... 55
Servicing the Diesel-Oxidation Catalyst
(DOC) and the Soot Filter .............................. 57
Fuel System Maintenance ................................... 57
Draining the Fuel Tank ...................................... 57
Checking the Fuel Lines and
Connections.................................................. 57
Servicing the Water Separator ......................... 58
Servicing the Fuel Filter .................................... 58
Cleaning the Fuel-Intake Screen....................... 58
Electrical System Maintenance ........................... 59
Electrical System Safety ................................... 59
Charging and Connecting the Battery ............... 59
Servicing the Battery......................................... 60
Checking the Fuses .......................................... 60
Drive System Maintenance .................................. 61
Checking the Tire Pressure............................... 61
Checking the Torque of the Wheel
Nuts .............................................................. 61
Checking for End-Play in the Planetary
Drives............................................................ 61
Checking the Planetary Gear-Drive
Lubricant ....................................................... 61
Changing the Planetary-Gear-Drive
Oil ................................................................. 62
Checking the Oil Level of the Rear
Axle............................................................... 63
Changing the Oil in the Rear Axle...................... 64
Checking the Lubricant in the Gear Box of
the Rear Axle ................................................ 64
Adjusting the Traction Drive for Neutral ............. 64
Checking the Rear-Wheel Toe-In ...................... 65
Cooling System Maintenance .............................. 66
Cooling System Safety ..................................... 66
Checking the Cooling System ........................... 66
Servicing the Engine Cooling System ............... 66
Brake Maintenance ............................................. 68
Adjusting the Service Brakes ............................ 68
Belt Maintenance ................................................ 68
Servicing the Alternator Belt ............................. 68
Hydraulic System Maintenance ........................... 69
Hydraulic System Safety................................... 69
Checking the Hydraulic Lines and
Hoses............................................................ 69
Checking the Level of the Hydraulic
Fluid .............................................................. 69
Hydraulic Fluid Specifications........................... 69
Hydraulic Fluid Capacity ................................... 70
Changing the Hydraulic Fluid ............................ 70
Replacing the Hydraulic Filters ......................... 70
Cutting Unit Maintenance ..................................... 72
Blade Safety ..................................................... 72
Backlapping the Cutting Units ........................... 72
Cleaning .............................................................. 73
Washing the Machine ....................................... 73
Storage ................................................................... 74
Storage Safety.................................................. 74
Preparing the Traction Unit ............................... 74
Preparing the Engine ........................................ 74
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