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Related Manuals for Toro 03781TE
Summary of Contents for Toro 03781TE
- Page 1 Form No. 3428-206 Rev A Reelmaster ® 7000-D 4-Wheel Drive Traction Unit Model No. 03781—Serial No. 403350001 and Up Model No. 03781TE—Serial No. 400000000 and Up *3428-206* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 It is a violation of California Public Resource Code additional information, contact an Authorized Service Section 4442 or 4443 to use or operate the engine on Dealer or Toro Customer Service and have the model any forest-covered, brush-covered, or grass-covered and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Checking the Fuel Lines and Connections..........45 Servicing the Water Separator ......45 Safety ............... 4 Cleaning the Fuel-Intake Screen....... 45 General Safety........... 4 Electrical System Maintenance ......46 Engine-Emission Certification......4 Electrical System Safety ........46 Safety and Instructional Decals ......4 Charging and Connecting the Battery .... -
Page 4: Safety
Safety • Keep bystanders and children out of the operating area. Never allow children to operate the machine. • Shut off the engine, remove the key (if equipped), This machine has been designed in accordance and wait for all movement to stop before you leave with EN ISO 5395 (when you complete the setup the operator’s position. - Page 5 decal98-4387 98-4387 1. Warning—wear hearing protection. decal100-6574 100-6574 1. Hot surface hazard—keep 2. Severing hazard of hand, bystanders away. impeller; entanglement hazard, belt—keep away from moving parts. decal110-9642 110-9642 1. Stored energy hazard—read the Operator's Manual. 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke.
- Page 6 decal121-3884 121–3884 1. Engine—stop 3. Engine—start 2. Engine—preheat decal121-5644 121–5644 1. Light switch 6. Slow 2. Engage 7. Lower decal106-6754 106-6754 3. Power take-off 8. Raise 4. Disengage 9. Read the Operator’s 1. Warning—do not touch the hot surface. Manual. 2.
- Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
- Page 8 decal120-1683 120-1683 1. Warning—read the Operator's Manual; do not operate the 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and machine unless you have received training. remove the ignition key before leaving the machine. 2.
- Page 9 decal138-1186 138-1186 (Affix over Part No. 120-1683 for CE) Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
- Page 10 decal138-6983 138-6983 1. Read the Operator’s Manual.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the support rollers. Hood-lock bracket Rivet Install the hood lock for European CE Screw (1/4 x 2 inch) compliance. -
Page 12: Adjusting The Support Rollers
Adjusting the Support Installing the Hood Lock for Rollers CE Compliance No Parts Required Parts needed for this procedure: Hood-lock bracket Procedure Rivet Depending on what width cutting units are to be Screw (1/4 x 2 inch) installed on the traction unit, adjust the support rollers Flat washer (1/4 inch) as follows: Locknut (1/4 inch) -
Page 13: Installing The Cutting Units
g012630 Figure 7 1. Hood latch g012628 Figure 5 1. Hood-latch bracket 2. Rivets Screw the bolt into the other arm of hood-lock bracket to lock the latch in position (Figure Remove the hood-latch bracket from the hood. While aligning the mounting holes, position the CE lock bracket and the hood-latch bracket onto the hood. - Page 14 Note: Assemble and adjust as described in the cutting Position the bolt head to the outer unit Operator's Manual. side of the tab as shown in Figure Make sure that the counter weight (Figure 9) is installed to the proper end of the cutting unit as described in the cutting unit Operator's Manual.
- Page 15 g015160 Figure 13 1. Hose guide (left side 3. Nuts shown) 2. Rod bracket g019602 Figure 14 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure that the hairpin cotter is installed in the spring-rod hole next to the rod bracket.
- Page 16 For the front cutting units, slide a cutting unit under the lift arm while inserting the shaft of the carrier frame up into the lift-arm pivot yoke (Figure 16). Make sure that the thrust washer is in position on the carrier-frame shaft. Secure the carrier-frame shaft to the lift-arm yoke with the klik pin (Figure...
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Page 17: Adjusting The Turf-Compensation Spring
Secure the lift-arm chain to the chain bracket with the snapper pin (Figure 19). Note: Use the number of chain links described in the cutting unit Operator's Manual. Adjusting the Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring (Figure 21) transfers the weight from the front to the rear roller. -
Page 18: Using The Cutting-Unit Kickstand
Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever you tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the back g004144 end of the bedbar adjusting screws are not resting on Figure 23... -
Page 19: Checking The Fluid Levels
Checking the Fluid Levels No Parts Required Procedure Check the level of the rear axle lubricant before starting the engine for the first time, refer to Checking the Oil Level of the Rear Axle (page 50). g004552 Check the level of the hydraulic fluid before Figure 24 starting the engine for the first time, refer to 1. -
Page 20: Product Overview
Tilt Steering Pedal Product Overview To tilt the steering wheel towards you, press the foot pedal (Figure 25) down, and pull the steering tower Controls toward you to the most comfortable position and then release the pedal. Brake Pedals Mow-Speed Limiter The 2 foot pedals (Figure 25) operate individual wheel... - Page 21 InfoCenter The InfoCenter LCD display shows information about the machine, such as the operating status, various diagnostics, and other information (Figure 27). PTO Switch The PTO switch (Figure 27) has 2 positions: S TART and S . Push the PTO button forward to engage the cutting-unit blades.
- Page 22 g033323 Figure 31 1. Weight gauge 4. Seat back adjusting lever g015076 2. Weight adjusting lever 5. Armrest adjusting knob Figure 30 3. Seat adjusting lever 1. Front backlap lever 2. Rear backlap lever Weight Adjusting Lever Adjusting the Seat Adjust the seat to your weight (Figure 31).
- Page 23 Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE Indicates when scheduled service The InfoCenter LCD display shows information about should be performed your machine, such as the operating status, various diagnostics, and other information (Figure 32) There Hours remaining until service is a splash screen and main information screen of the InfoCenter.
- Page 24 The Faults menu contains a list of the recent machine Bad or failed faults. Refer to the Service Manual or your authorized Toro distributor for more Bulb information on the Faults menu and the information contained there. Output of TEC controller or control...
- Page 25 *Only operator-faced text is translated. Faults, Diagnostics Service, and Diagnostics screens are service-faced. Menu Item Description Titles are in the selected language, but menu items Cutting Units Indicates the inputs, qualifiers, are in English. and outputs for raising and lowering the cutting units Protected under Protected Menus—accessible only by entering PIN Hi/Low Range...
- Page 26 Setting the Front and Rear Reel The ability to view and change the settings in the Protected Menu can be changed. Once the Protected Speeds Menu has been accessed, scroll down to Protect Settings. Using the right button, changing Protect Although the front and rear reel speeds are calculated Settings to Off will allow the ability to view and change by inputting the number of blades, mow speed, and...
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Page 27: Specifications
Authorized Service Dealer or authorized Toro condition. distributor or go to www.Toro.com for a list of all approved attachments and accessories. • Inspect the area where you will use the machine... -
Page 28: Performing Daily Maintenance
Filling the Fuel Tank plugged for a time after converting to biodiesel blends. Fuel Tank Capacity • Contact your authorized Toro distributor for more information on biodiesel. 83 L (22 US gallons) Adding Fuel Fuel Specification Park the machine on a level surface, lower the... -
Page 29: During Operation
During Operation – Wait for all movement to stop. • Operate the machine only in good visibility and appropriate weather conditions. Do not operate During Operation Safety the machine when there is the risk of lightning. General Safety Rollover Protection System •... -
Page 30: Starting The Engine
• Avoid starting, stopping, or turning the machine on starter failure may result. If the engine fails slopes. Avoid making sudden changes in speed or to start after 15 seconds, turn the key to direction. Make turns slowly and gradually. the O position, recheck the controls and procedures, wait 15 additional seconds, and... -
Page 31: Adjusting The Lift-Arm Turnaround Position
Insert a tube or similar object onto the long spring end to relieve the spring tension during the adjustment (Figure 34). CAUTION The springs are under tension and could cause personal injury. Use caution when adjusting the springs. While relieving the spring tension, remove the bolt and locknut securing the spring actuator to the bracket (Figure... -
Page 32: Checking The Interlock Switches
• Keep all nuts, bolts, and screws correctly torqued ensure that the equipment is in safe working condition. • Replace worn or damaged parts for safety. • Ensure that the seat belt and mountings are in safe working order. • Wear the seat belt when the roll bar is raised and no seat belt when the roll bar is lowered. -
Page 33: Operating Tips
After Operation Note: The PTO should not engage. If the PTO engages, there is a malfunction in the interlock system; correct it before operating the machine. After Operation Safety Sit on the seat, engage the parking brake, and start the engine. Move the traction pedal out of the N General Safety EUTRAL... -
Page 34: Locating The Jacking Points
If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold. The following Toro parts are needed to bypass the check valve: • Toro Part No. 59-7410, diagnostic fitting •... - Page 35 Note: Do not exceed 7 to 11 N∙m (5 to 8 ft-lb) torque to close the valve. Pushing or Towing the Machine Forward Only If you need to push or tow the machine forward only, you can just rotate the bypass valve. Important: If you need to push or tow the machine in reverse, refer to...
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Page 36: Maintenance
– Engage the parking brake. • To ensure safe, optimal performance of the – Shut off the engine and remove the key (if machine, use only genuine Toro replacement equipped). parts. Replacement parts made by other – Wait for all movement to stop. - Page 37 Maintenance Service Maintenance Procedure Interval • Service the air cleaner. Service the air cleaner earlier if the service indicator shows red. Service it more frequently in extremely dirty or dusty conditions. • Check the fuel lines and connections for deterioration, damage, or loose connections. •...
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Page 38: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level. -
Page 39: Lubrication
Refer to your engine owner’s manual and cutting unit Operator's Manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Lubrication... - Page 40 • Steering cylinder ball joints (2) (Figure g009705 Figure 42 g009706 Figure 43 1. Top fitting on king pin • Tie rod ball joints (2) (Figure • King pin bushings (2) (Figure 43). The top fitting on the king pin should only be lubricated annually (2 pumps).
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Page 41: Engine Maintenance
Engine Maintenance • Cutting unit carrier frame (2 per cutting unit) (Figure • Cutting unit lift arm pivot (1 per cutting unit) (Figure Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. •... -
Page 42: Checking The Level Of The Engine Oil
Preferred oil: SAE 15W-40: above -18°C (0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. Note: The best time to check the engine oil is... -
Page 43: Servicing The Engine Oil And Filter
Important: below the Add mark on the dipstick, add oil to Do not overfill the engine. bring the oil level to the Full mark. Do not overfill the engine. If the oil level is between the Full and Add marks, no oil addition is required. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. -
Page 44: Adjusting The Throttle
Adjusting the Throttle Adjust the throttle cable (Figure 55) so that the governor lever on the engine contacts the high speed set bolt at the same point that the throttle cable contacts the end of the slot in the control arm. g008807 Figure 54 1. -
Page 45: Fuel System Maintenance
Servicing the Water Fuel System Separator Maintenance Service Interval: Before each use or daily—Drain DANGER water or other contaminants from the water separator. Under certain conditions, fuel and fuel vapors are highly flammable and explosive. A fire or Every 400 hours—Replace the fuel filter canister. -
Page 46: Electrical System Maintenance
Figure 57 Coat both battery connections with Grafo 112X 1. Operator's console panel 2. Latch (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal. -
Page 47: Servicing The Battery
Rinse the case with clean water. Coat the battery posts and cable connectors with g200376 Figure 60 Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. 1. Operator's console panel 2. Latch Checking the Fuses The fuses are located under the operator’s control... -
Page 48: Drive System Maintenance
8 hours of operation. Torque the wheel nuts every 200 If either wheel moves, contact your authorized hours thereafter. Toro distributor to have the planetary drive rebuilt. Note: The front wheel nuts are 1/2–20 UNF. The rear wheel nuts are M12 x 1.6-6H (metric). -
Page 49: Changing The Planetary-Gear-Drive Oil
Changing the Planetary-Gear-Drive Oil Service Interval: After the first 200 hours Every 800 hours or yearly, whichever comes first. Lubricant specification: high quality SAE 85W-140 gear lubricant Planetary and brake housing lubrication capacity: 0.65 L (22 fl oz) Draining the Planetary-Gear-Drive Park the machine on level surface, position the g225612 Figure 63... -
Page 50: Checking The Oil Level Of The Rear Axle
g225607 g225608 Figure 68 Figure 66 1. Drain hole (brake housing) 2. Drain plug Repeat steps through Draining the Planetary-Gear-Drive (page 49) Check the O-ring for the plug for wear or damage steps through in this procedure for the and install the drain plug into the brake housing. planetary/brake assembly at the other side of Note: the machine. -
Page 51: Changing The Oil In The Rear Axle
Changing the Oil in the Rear Axle Service Interval: After the first 200 hours Every 800 hours Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. Clean the area around the 3 drain plugs, 1 on each end and 1 in the center (Figure... -
Page 52: Checking The Rear-Wheel Toe-In
After the wheel rotation ceases, tighten the jam Remove the tie-rod ball joint from the axle case nuts to secure the adjustment. support. Shut off the engine and release the right brake. Loosen the clamps at both ends of the tie rods (Figure 74). -
Page 53: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. - Page 54 Important: Cleaning the oil cooler/radiator with water will promote premature corrosion damage to components and compact debris. Close the rear screen and secure it with the latch. g200377 Figure 76 1. Rear screen latch Clean the screen thoroughly of all debris. Note: To remove the screen, lift off the hinge pins.
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Page 55: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Service Servicing the Alternator Brakes Belt Adjust the service brakes when there is more than Service Interval: Every 100 hours 13 mm (1/2 inch) of free travel of the brake pedal, or Proper tension allows 10 mm (3/8 inch) of when the brakes do not work effectively. -
Page 56: Hydraulic System Maintenance
(Figure 80). (page 56). Recommended hydraulic fluid: Toro PX Extended Life Hydraulic Fluid; available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. Note: A machine using the recommended replacement fluid requires less frequent fluid and filter... -
Page 57: Hydraulic Fluid Capacity
Start the engine and use all of the hydraulic This fluid is compatible with the elastomers used controls to distribute hydraulic fluid throughout in Toro hydraulic systems and is suitable for a the system. wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for Check for leaks and shut off the engine. - Page 58 Use Toro replacement filters Part No. 94-2621 for the rear (cutting unit) of the machine and Part No. 75-1310 for the front (charge) of the machine. Important: Using another type of filter may void the warranty on some components. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key.
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Page 59: Cutting Unit Maintenance
Cutting Unit Maintenance DANGER Changing the engine speed while backlapping may cause the reels to stall. Blade Safety • Never change the engine speed while • A worn or damaged blade or bedknife can break, backlapping. and a piece could be thrown toward you or •... -
Page 60: Cleaning
Note: Additional instructions and procedures on important decals, or wash away necessary grease backlapping are available in the Toro Sharpening at friction points. Avoid excessive use of water Reel and Rotary Mowers Manual, Form No. near the control panel, engine, and battery. -
Page 61: Storage
Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 62 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 63 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.