N806356-S2; N806183-S2; Front Of Engine; Stud - Ford Thunderbird Manual

03-018-96
DISASSEMBLY AND ASSEMBLY (Continued)
Item Number
3

N806356-S2

4
6766
5

N806183-S2

6 6582
7 6049
8 N80744 1
-
A
36 . If intake manifold was disassembled, assemble
as follows:
a. Install fuel injector o-rings (9C99 1) on fuel
injectors with clean engine oil meeting Ford
specification WS8-M2C 1 53-F prior to
assembly.
b. Install fuel injection supply manifold and fuel
injectors and tighten four bolts to 8- 1 2 N·m
(7 1 - 1 06 1b-in).
c. Install engine coolant temperature sensor and
water temperature indicator sender unit and
tighten to 16-24 N-m ( 1 2- 1 7 lb-ft).
d. Install idle air control valve and tighten bolts
to 8- 1 2 N·m (7 1 - 1 06 1b-in).
r,
e. Install throttle body and throttle body
adapter. lighten bolts to 8- 12 N-m (7 1 - 1 06
I b-in).
37 . NOTE: Align tabs on intake manifold gasket
(946 1) with holes in cylinder heads.
Position intake manifold gasket on cylinder
heads.
38. Install intake manifold as described. lighten
retaining bolts in sequence to 2Q-30 N·m ( 1 5-22
lb-ft).
39. NOTE: Water outlet connection bolts are also
intake manifold retaining bolts.
Install water outlet connection D-ring and water
hose connection. lighten bolts to 2Q-30 N-m
( 1 5-22 1b-ft).
40. Install oil filter adapter and tighten bolts to 2Q-30
N·m (1 5-22 1b-ft).
4 1 . Install oil bypass filter.
Part
Description
Stud (LH 4 Req'd, RH 2
Req'd)
Oil Filler Cap
Bolt (LH 7 Req'd, RH 9
Req'd)
Valve Cover (LH)
Cylinder Head (LH)
Stud Bolt
Tighten to 8-12 N·m (7 1- 106
Lb-ln)
4.6L (2V)
Engine,
�--1
�
NOTE: LUBRICATE SEAL WITH CLEAN ENGINE
OIL MEETING FORD SPECIFICATION WSS-M2C153-F
AND TIGHTEN 314 TURN AFTER SEAL CONTACT
Item Number
1 67 14
6840
2
3 60 10
4
90290
5 9278
N806 156-S2
6
7 6881
-
A
42. Install LH exhaust manifold and tighten bolts to
2Q-30 N·m ( 1 5-22 1b-ft).
43. Install RH exhaust manifold and tighten bolts to
2Q-30 N·m ( 1 5-22 lb-ft).
44. Install drive belt idler pulley and drive belt
tensioner with ignition coils and tighten seven nuts
to 2Q-30 N·m ( 1 5-22 lb-ft).
45. Install A / C compressor and tighten three bolts to
2Q-30 N·m ( 1 5-22 1b-ft).
FRONT OF
ENGINE
/
Part
Description
Oil Bypass Filter
Oil Filter Adapter Gasket
Cylinder Blocks
Oil Pressure Sensor
Oil Pressure Sensor
Bolt (4 Req'd)
Oil Filter Adapter
Tighten to 20-30 N·m (15-22
Lb-Ft)

BOLT

3 AEQ'D
TIGHTEN TO
20-30 N·m
(15-22 LB-FT )
1997 Thunderbird, Cougar July 1996
03-018-96
./
AA0639-B