Ford Thunderbird Manual page 149

03-018-45
IN-VEHICLE SERVICE (Continued)
38. NOTE: Make sure exhaust system clears No. 3
crossmember. Adjust as necessary.
Install four nuts and tighten to 27-4 1 N-m (2Q-30
lb-ft).
39. Connect EGR valve to exhaust manifold tube to
RH exhaust manifold and tighten nut to 35-45 N·m
(26-33 1b-ft).
40. Connect fuel charging wiring to the electronic
variable orifice sensor and oil pressure sensor.
4 1 . NOTE: Prior to applying sealer, clean sealing
surfaces with Metal Surface Cleaner
F4AZ - 1 9A536-RA or equivalent meeting Ford
specification WSE-M58392-A to remove all
residues that may interfere with the sealer's
ability to adhere.
Apply Silicone Gasket and Sealant
F6AZ- 1 9562-AA or equivalent meeting Ford
specification WSE-M4G323-A6 in keyway of
crankshaft pulley as shown.
SEALER
VIEW A
42. Position crankshaft pulley on crankshaft. Make
sure crankshaft key and keyway are aligned.
Engine, 4.6L (2V)
54. Install two bolts retaining generator rear mounting
CRANKSHAFT
PULLEY 6312
56. Position ignition coil brackets, ignition wires and
57. Install nuts retaining ignition coil brackets to
KEYWAY
58. Install LH ignition coil and ignition wire assembly.
60. Position and install power steering oil reservoir.
6 1 . Connect ignition wires to spark plugs and install
A18921-B
62. Install drive belt. Refer to Section 03-05.
43. Using Crankshaft Damper Replacer
T7 4P-63 1 6-B, · install crankshaft pulley.
CRANKSHAFT
DAMPER REPLACER
T74P-6316-B
44. Install crankshaft pulley bolt and crankshaft pulley
retaining washer. Tighten in four steps:
a. Tighten to 90 N·m (67 1b-ft).
b. Loosen one full turn.
c. Tighten to 50 N-m (37 lb-ft).
d. Tighten an additional 90 degrees.
45. Install oil pan with new oil pan gasket as
described .
46. Position power steering pump on engine and
install four retaining bolts. Tighten to 2Q-30 N·m
( 1 5-22 1b-ft).
47. Lower vehicle.
48. Connect fuel charging wiring to the A / C clutch,
crankshaft position sensor and evaporative
emission canister purge valve.
49. Position and connect 42-pin engine harness
connector and 8-pin connector.
50. Position A / C line and install retaining nut.
5 1 . Install positive crankcase ventilation valve in RH
valve cover.
52. Connect front evaporative emission hose to
evaporative emission canister purge valve.
53. Position generator and install two retaining bolts.
Tighten to 2Q-30 N·m ( 1 5-22 lb-ft).
bracket to intake manifold and tighten to 8- 1 2
N·m (7 1 - 1 06 1b-in).
55. Install water pump pulley and tighten bolts to
2Q-30 N·m ( 1 5-22 1b-ft).
ignition wire separator onto mounting stud bolts.
engine front cover. Tighten to 2Q-30 N·m ( 1 5-22
lb-ft).
59. Connect fuel charging wiring to both ignition coils
and camshaft position sensor.
ignition wire separators onto valve cover studs.
Refer to Section 03-078.
03-018-45
1997 Thunderbird, Cougar July 1996