Ford 2002 Thunderbird Owner's Manual

Ford 2002 Thunderbird Owner's Manual

Ford motor company 2002 ford thunderbird owner's guide
Table of Contents

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Summary of Contents for Ford 2002 Thunderbird

  • Page 1 Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo with CD Climate Controls Electronic automatic temperature control Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks...
  • Page 2: Table Of Contents

    Table of Contents Driving Starting Brakes Traction control Transmission operation Vehicle loading Trailer towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Cleaning Maintenance and Specifications Engine compartment...
  • Page 3 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2002 Ford Motor Company...
  • Page 4: Introduction

    The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com •...
  • Page 5 SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.
  • Page 6 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert Fasten Safety Belt Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Traction Control Master Lighting Switch Fog Lamps-Front Fuel Pump Reset Windshield Defrost/Demist...
  • Page 7 Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Introduction Power Window Lockout Interior Luggage Compartment Release Symbol...
  • Page 8: Instrument Cluster

    Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
  • Page 9 If the light remains on, have your vehicle serviced at the first available opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.
  • Page 10 Instrument Cluster level or a brake system malfunction and the brake system should be serviced immediately by a qualified technician. Refer to Brakes in the Driving chapter for more information. Anti-lock brake system (ABS) To confirm the anti-lock brake system (ABS) warning light is functional it will momentarily illuminate when the ignition is turned to the ON position...
  • Page 11 Safety belt Illuminates to remind you to fasten your safety belts. For more information, refer to the Seating and safety restraints chapter. Engine coolant temperature Illuminates when the engine coolant temperature is high. Stop the vehicle as soon as safely possible, switch off the engine and let it cool.
  • Page 12 Instrument Cluster Low fuel Illuminates when the fuel level in the fuel tank is at or near empty, refer to Fuel gauge in this chapter for more information. Speed control Illuminates when the speed control is activated. Low washer fluid Illuminates when the windshield washer fluid is low.
  • Page 13 Instrument Cluster Door ajar Illuminates when any door or the trunk is open. Safety belt warning chime Sounds to remind you to fasten your safety belts. BeltMinder chime Sounds intermittently to remind you to fasten your safety belts. Supplemental restraint system (SRS) warning chime Sounds when a malfunction in the supplemental restraint system (front or side airbags) has been detected.
  • Page 14: Gauges

    Instrument Cluster GAUGES Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “H” and “C”); if the needle goes above the normal range, the engine is overheating.
  • Page 15 Instrument Cluster Fuel gauge Displays approximately how much fuel is in the fuel tank. The fuel gauge may vary slightly when the vehicle is in motion or on a grade. When refueling the vehicle from an empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel.
  • Page 16: Entertainment Systems

    Entertainment Systems AUDIOPHILE AM/FM STEREO IN DASH SIX CD RADIO 1. Seek control 2. Rewind/Fast forward control 3. DSP control 4. Phone/mute control 5. Eject control 6. Bass/treble control 7. Select control 8. Balance/fade control 9. Menu control Volume/power control Press the control to turn the audio system on or off.
  • Page 17 If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. Speed sensitive volume With this feature, radio volume changes automatically and slightly with vehicle speed to compensate for road and wind noise.
  • Page 18 Entertainment Systems Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there).
  • Page 19 Entertainment Systems Scan function The scan function works in radio or CD mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode.
  • Page 20 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
  • Page 21 Display description Six circles are always lit in the digital display. These signify the six CD slots in the audio system. When a disc is loaded into a particular slot (1–6), the number inside that specific circle lights. If the circle is empty, there is no CD in that particular slot.
  • Page 22 Entertainment Systems Eject Press the EJ control to stop and eject a CD. You can choose which CD will be ejected by pressing the EJ control and the desired preset number (1–6). For example, to eject CD 2, press the EJ control and then press the preset 2 control. If you do not choose a specific CD, the player will eject the current CD.
  • Page 23 Shuffle feature Press the SHUF control until the desired shuffle mode is displayed. The audio system will then engage the desired shuffle mode. When engaged, the shuffle feature has two different modes: SHUFFLE DISC and SHUFFLE TRK. SHUFFLE DISC randomly plays tracks from all the discs presently in the audio system.
  • Page 24 Entertainment Systems Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control. Use the SEL control to adjust the sound between the left and right speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers.
  • Page 25 Entertainment Systems SELECT HOURS, SELECT MINUTES— Allows you to adjust the hours and minutes. Refer to Setting the clock. TRAFFIC ON/OFF— Traffic announcements can be programmed as local or distant. Refer to Traffic announcements. RDS ON/OFF— This feature allows your audio system to receive text information from RDS-equipped FM radio stations.
  • Page 26 Entertainment Systems To disengage the feature, press the MENU control until TRAFFIC ON displays. Press the SEL control. The display will read TRAFFIC OFF. Traffic announcements are not available in most U.S. markets. Program type This feature allows you to search for RDS stations selectively by their program type.
  • Page 27 Entertainment Systems Press the DSP control to access the DSP menu. Press the SEL control to enter one of the following modes: • DSP OFF • SIGNAL MODE • OCCUPANCY MODE Use the SEL control to select the desired signal mode (the selected mode will appear in the display).
  • Page 28 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
  • Page 29 RADIO RECEPTION FACTORS Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “signal modulation.” Signal modulation is a process radio stations use to increase their strength/volume relative to other stations.
  • Page 30: Climate Controls

    Climate Controls DUAL AUTOMATIC TEMPERATURE CONTROL (DATC) SYSTEM 1. A/C control 2. Windshield defrost control 3. Recirculated air control 4. Passenger temperature control 5. Rear defrost control 6. Heated wiper rest/windshield control 7. Windshield and floor control 8. Floor control 9.
  • Page 31 Climate Controls Your vehicle is equipped with a Dual Automatic Temperature Control (DATC) system. The system will maintain a selected temperature and automatically control air flow. You can override the automatic operation with any of the override controls. The dual temperature zone feature allows the driver and front passenger to set their own independent temperature set points for individual comfort.
  • Page 32 Climate Controls Turning the DATC system on, dual zone control Press the passenger temperature control to turn the DATC system on in dual zone control. While in dual zone control, independent temperatures are maintained for both the driver and passenger, and both set temperatures are displayed.
  • Page 33 Climate Controls When in AUTO and weather conditions require heat, the DATC directs the majority of the airflow to the floor area. The system will allow some airflow out of the defroster, demister outlets and outer instrument panel registers in order to reduce window fogging. Additionally, if the engine is not warm enough to provide heat, the fan will operate at a low speed and the airflow will be directed to the windshield or to the floor.
  • Page 34 Climate Controls When in single zone control (only driver set temperature displayed), press and hold the AUTO control for approximately two seconds to return the DATC system to dual zone control. Independent driver and passenger temperatures will be AUTO maintained. The previous passenger set temperature and the current driver set temperature are displayed.
  • Page 35 Climate Controls Passenger side temperature selection To control the temperature, select any temperature between 19° C (65° F) and 29° C (85° F) by pressing the temperature control on the passenger side of the system. Temperature conversion Press the Fahrenheit/Celsius (°F °C) control to switch between Fahrenheit and Celsius temperature on the DATC display only.
  • Page 36 Climate Controls When the fan is adjusted in the AUTO mode, the AUTO indicator will remain lit and the system will remain in auto operation. To return to automatic fan operation, press AUTO. The fan icon and bars will disappear from the display, and the DATC system will return to full automatic operation.
  • Page 37 Climate Controls very hot conditions. Recirculated air may also help to keep undesired outside odors from reaching the vehicle interior. It is recommended to allow the DATC system to automatically control the selection of outside or recirculated air. The recirculation control cannot be selected in the defrost mode, as interior fogging may occur.
  • Page 38 Climate Controls The air conditioning compressor can operate in all modes except OFF. However, the air conditioning will only function if the outside temperature is about 2°C (35°F) or higher. Since the air conditioner removes considerable moisture from the air during operation, it is normal if clear water drips on the ground under the air conditioner drain while the system is working and even after you have stopped the vehicle.
  • Page 39 Climate Controls Electric window heaters (heated wiper rest) — Located at the base of the windshield, this feature heats the front glass area below the area heated by the front defroster where the windshield wipers sit in their parked position. When activated, the feature keeps the wiper blades warm and reduces the chance of ice build up on the blades.
  • Page 40 Climate Controls temperatures will be displayed for 4 seconds. Following this, the outside temperature display will return to the window. The outside temperature reading is most accurate when the vehicle is moving. Higher readings may be obtained when the vehicle is not moving.
  • Page 41 • Do not place items over the climate temperature sensor grid. This may cause improper operation of the DATC system. • With the ignition in the OFF position after operating the vehicle, some vehicle sounds related to the climate control system may be heard. •...
  • Page 42 • Protects the climate control components from particle deposits The filter is located just in front of the windshield under the cowl grille on the passenger side of the vehicle. For more information, or to replace the filter, contact your Ford, Lincoln or Mercury Dealer.
  • Page 43: Lights

    MASTER LIGHTING SWITCH Rotate the headlamp control to the first position to turn on the parking lamps. Rotate to the second position to turn on the headlamps. Autolamp control The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the master lighting switch.
  • Page 44 Lights Always remember to turn on your headlamps at dusk or during inclement weather. The Daytime Running Light (DRL) System does not activate your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.
  • Page 45 Lights HEADLAMP VERTICAL AIM ADJUSTMENT 1. Park the vehicle on a level surface approximately 7.6 meters (25 feet) from a vertical wall or screen directly in front of it. • (1) Eight feet • (2) Center height of lamp to ground •...
  • Page 46: Turn Signal Control

    Lights TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. INTERIOR LAMPS Map lamps The map lamps and controls are located on the rearview mirror. Press the controls on the bottom of the mirror to activate the lamps.
  • Page 47: Bulb Replacement

    Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness, pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time.
  • Page 48 Lights Replacing headlamp bulbs To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position, then open the hood. 2. Pry up the two retainer pins to release the headlamp assembly from the vehicle. 3. Remove the screw from the back of the headlamp and pull headlamp forward.
  • Page 49 6. Without turning, remove the old bulb from the lamp assembly by pulling it straight out of the lamp assembly. To install the new bulb: Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass.
  • Page 50 Lights Replacing front parking lamp/turn signal bulbs 1. Make sure headlamp switch is in OFF position, then open the hood. 2. Pry up the two retainer pins to release the headlamp assembly from the vehicle. 3. Remove the screw from the back of the headlamp and pull headlamp forward.
  • Page 51 Lights Replacing front/rear side marker bulbs 1. Make sure the headlamp switch is in the OFF position and then remove the screw and carefully pull the lamp assembly out from the bumper. 2. Rotate bulb socket counterclockwise and remove from lamp assembly.
  • Page 52 Lights Replacing tail/brake/turn/backup lamp bulbs The tail/brake//turn/backup bulbs are located in the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: Prior to pulling the carpet away, in step 1, the trunk trim scuff plate must be removed.
  • Page 53 Lights Replacing license plate lamp bulbs 1. Make sure the headlamp switch is in the OFF position and then remove two screws and the license plate lamp assembly from the vehicle. 2. Rotate bulb socket counterclockwise and remove from lamp assembly. 3.
  • Page 54: Driver Controls

    Driver Controls WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The ignition must be in the ACC or RUN position to operate the windshield wiper. The bars of varying length are for intermittent wipers.
  • Page 55 Driver Controls Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the...
  • Page 56: Power Windows

    Do not use the auxiliary power point as a cigarette lighter. The use of non-Ford approved electrical accessories could cause damage not covered by your warranty. Power outlets are designed for accessory plugs only. Do not hang any type of accessory or accessory bracket from the plug.
  • Page 57 • Press the bottom portion of the rocker switch to open. One touch down • Press AUTO completely down to the second detent. The driver’s window will open fully. Depress up to stop window operation. Accessory delay With accessory delay, the window switches, radio, and the convertible top motor, may be used for up to ten minutes after the ignition switch is turned to the OFF position or until either front door is opened.
  • Page 58: Mirrors

    Driver Controls Proper operation of the short drop glass requires that the windows be calibrated. Though your windows will have been calibrated before your vehicle is delivered to you, it is possible for the windows to lose calibration. If a window loses its calibration, your short drop feature will lower the window, but will not raise it again when the door is closed.
  • Page 59: Speed Control

    LOCKABLE AND ELECTRONIC TRUNK REMOTE CONTROL The remote trunk release control is located on the driver’s door trim panel and can be operated at any time, except when the security system is armed. This control will not work until the vehicle is disarmed.
  • Page 60 Driver Controls To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET+ / SET−. For speed control to operate, the speed control must be ON and the vehicle speed must be greater...
  • Page 61 To set a higher set speed • Press and hold SET+. Release the control when the desired vehicle speed is reached or • Press and release SET + to operate the Tap-Up function. Each press will increase the set speed by 1.6 km/h (1 mph) or •...
  • Page 62 Driver Controls To disengage speed control • Press CANCEL, or • depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed.
  • Page 63 To return to a previously set speed • Press RESUME. For RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph). Indicator light This light comes on when the vehicle speed control is engaged and actively controlling vehicle speed. STEERING WHEEL CONTROLS These controls allow you to operate some audio control features.
  • Page 64 Driver Controls In AM, FM1, or FM2 mode: • Press to select preset stations within the selected radio band. In Tape mode: • Press to select the next selection on the tape. In CD mode: • Press to select the next selection on the CD.
  • Page 65 Driver Controls Do not lower the top when the top material is wet. If you raise and lower the convertible top several times in a row, the motor will heat up, causing the thermal circuit breaker to open so that the top will stop operating.
  • Page 66 Driver Controls 1. Push boot rearward and engage boot under the upper back panel at the rear and the quarter panel along the sides. 2. Fasten the snaps on boot to the quarter trim panel on both sides of the vehicle and at the center. 3.
  • Page 67 Driver Controls 2. Remove the tonneau cover and store it in the luggage compartment. 3. Push the two screws down into the windscreen panel of your vehicle. 4. Push the convertible top switch, holding it until the top unfolds and moves forward toward the windshield header.
  • Page 68 Convertible top and padded molding care To avoid damage to the cloth top and moldings, use only an approved Ford cleaner, or equivalent. Do not use abrasive material or cleaners. Hot waxes applied by automatic car washes can affect the cleanability of cloth material.
  • Page 69 REMOVABLE TOP (IF EQUIPPED) For more information see the CD Rom included with this guide. Installing the removable top The front screw fittings must be checked to see that they are firmly seated after driving a distance of approximately 50 to 60 km (30 to 40 miles).
  • Page 70 Driver Controls Once per year, apply a small amount of silicone lubricant, F5AZ–19553–AA, to the receivers as shown. The lubricant should be sprayed directly into the hole to avoid contaminating the trim parts. 3. Lower the rear of the top into position so that the pins are placed into the bracket receivers.
  • Page 71 6. Partially turn, 1/2 turn forward, the levers of the top (located in the rear on the left and right-hand side of the vehicle). 7. Using the mounting key, loosely screw in the two screws at the front of the top by two or three turns. The two screws are already located in the windscreen panel of your vehicle.
  • Page 72 Driver Controls Removing the top It is recommended that you prepare the storage rack before removing the top. See Removable top storage rack in this section. 1. Take the mounting key from the bag located in the trunk. 2. Using the mounting key, loosen the two screws at the front of the top.
  • Page 73 Driver Controls 1. Remove the storage rack from the package and place the bumper end of the uprights on the floor with the wheels facing you. 2. Locate the two chrome locking buttons on each of the two rack legs. 3.
  • Page 74 Driver Controls 8. Place the removable top on the storage rack. Make sure the rear edge of the removable top rests on the rubber bumpers of the rack legs. This prevents damage to the painted edge and the weather-strips. 9. Buckle and tighten the retaining strap and unlock the cart wheels before moving the top and cart.
  • Page 75 Driver Controls CENTER CONSOLE Your vehicle may be equipped with a variety of console features. These include: • Utility compartment • Cellular phone (if equipped) • Cupholders • Ash tray POSITIVE RETENTION FLOOR MAT Position the driver floor mat so that the eyelet is over the pointed end of the retention post and rotate forward to lock in.
  • Page 76: Locks And Security

    Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. Refer to SecuriLock Passive Anti-Theft System for more information.
  • Page 77 To open the luggage compartment door (lid) from within the luggage compartment, pull the illuminated “T” shaped handle and push up on the trunk lid. The handle is composed of a material that will glow for hours in darkness following brief exposure to ambient light.
  • Page 78 Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Your remote entry system contains two remote transmitters which provide remote control of several features. Each remote transmitter will allow you to: •...
  • Page 79 Locks and Security Unlocking the doors Press this control to unlock the driver door and disarm the perimeter alarm (if armed). The interior lamps will illuminate. Press the control a second time within three seconds to unlock all the doors. Opening the trunk Press this control to open the trunk.
  • Page 80 Locks and Security Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle. A decrease in operating range can be caused by the following factors: •...
  • Page 81 Locks and Security Reprogramming transmitters It will be necessary to reprogram all the transmitters to the vehicle at the same time while performing this procedure. To program the transmitter yourself: 1. To reprogram the transmitters yourself, place the key in the ignition and turn from (2) OFF to (4) RUN and cycle between (4) RUN and (2) OFF eight times in...
  • Page 82 The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. THEFT INDICATOR The theft indicator is the flashing red indicator located on the dash panel.
  • Page 83 • When the ignition is in the ON position, the indicator will glow for 3 seconds to indicate normal system functionality. If a problem occurs with the SecuriLock rapidly or glow steadily when the ignition is in the ON position. If this occurs, the vehicle should be taken to an authorized dealer for service.
  • Page 84 OFF and restart the engine with all other objects on the key ring held away from the ignition key. Check to make sure the coded key is an approved Ford coded key. If your keys are lost or stolen you will need to do the following: •...
  • Page 85 Locks and Security 3. Within ten seconds of turning the ignition to 1 (LOCK), insert the second previously programmed coded key into the ignition and turn the ignition from 1 (LOCK) to 4 (RUN) (maintain ignition in 4 (RUN) for at least one second but no more than ten seconds).
  • Page 86 Locks and Security Arming the system When armed, the perimeter alarm will help protect your vehicle from unauthorized entry. When unauthorized entry occurs, the system will flash the turn signal lamps and the theft indicator lamp and will sound the horn. The system is ready to arm whenever the key is out of the ignition.
  • Page 87: Seating And Safety Restraints

    Seating and Safety Restraints SEATING Adjustable head restraints (if equipped) Your vehicle’s seats may be equipped with head restraints which are vertically adjustable. The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible.
  • Page 88 Seating and Safety Restraints Using the manual lumbar support The lumbar control is located on the front of the driver’s seat cushion. Turn to adjust lumbar support. Using the manual recline function (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving.
  • Page 89 Seating and Safety Restraints The driver and passenger seat must be in the upright position and the lap belt must be snug and low across the hips while the vehicle is moving. Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision.
  • Page 90: Safety Restraints

    Seating and Safety Restraints The driver and passenger seat must be in the upright position and the lap belt must be snug and low across the hips while the vehicle is moving. Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision.
  • Page 91 Seating and Safety Restraints It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
  • Page 92 Seating and Safety Restraints 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
  • Page 93 Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions.
  • Page 94 Seating and Safety Restraints • Grasp the shoulder portion and pull downward until the entire belt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode.
  • Page 95 Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly. In addition, all seat belts should be checked for proper function. Failure to replace the belt and retractor assembly could increase the risk of injury in collisions.
  • Page 96 Seating and Safety Restraints Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the RUN position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
  • Page 97 Seating and Safety Restraints The purpose of the BeltMinder is to remind occasional wearers to wear safety belts all of the time. The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given...
  • Page 98 Seating and Safety Restraints Reasons given... Consider... “I’d rather be Not a good idea. People who are ejected are 40 thrown clear” times more likely to DIE. Safety belts help prevent ejection, WE CAN’T “PICK OUR CRASH”. Do not sit on top of a buckled safety belt to avoid the Belt Minder chime.
  • Page 99 Seating and Safety Restraints 3. Buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled. This can be done before or during BeltMinder warning activation. 4. Turn on the parklamps, turn off the parklamps. 5. Buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled.
  • Page 100: Air Bags

    This information will assist Ford Motor Company in servicing the vehicle and in helping to better understand real world collisions and...
  • Page 101 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer.
  • Page 102 Seating and Safety Restraints Modifications to the front end of the vehicle, including frame, bumper, front end body structure and tow hooks may affect the performance of the air bag sensors increasing the risk of injury. Do not modify the front end of the vehicle. Children and air bags For additional important safety information, read all information on...
  • Page 103 Seating and Safety Restraints collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant.
  • Page 104 Seating and Safety Restraints The SRS consists of: • driver and passenger air bag modules (which include the inflators and air bags) • side air bags (if equipped). Refer to Side air bag system later in this chapter • safety belt pretensioners •...
  • Page 105 OFF position and the ignition switch is in ON, have the front and side passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer. In order to avoid inadvertent activation of the switch, always remove the ignition key from the front and side passenger air bag ON/OFF switch.
  • Page 106 ON/OFF switch is in the ON position and the ignition switch is in ON, have the front and side passenger air bag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. The front passenger air bag and the passenger side air bag should always...
  • Page 107 Seating and Safety Restraints occupant is not properly buckled up. The most effective way to reduce the risk of unnecessary air bag injuries, without reducing the overall safety of the vehicle, is to make sure all occupants are properly restrained in the vehicle, especially in the front seat. This provides the protection of safety belts and permits the air bags to provide the additional protection they were designed to provide.
  • Page 108 Seating and Safety Restraints This vehicle has special energy management safety belts for the driver and right front passenger. These particular belts are specifically designed to work with air bags to help reduce the risk of injury in a collision. The energy management safety belt is designed to give or release additional belt webbing in some accidents to reduce concentration of force on an occupant’s chest and reduce the risk of certain bone fractures and injuries to underlying organs.
  • Page 109 Do not attempt to service, repair, or modify the air bag supplemental restraint system, its fuses or the seat cover on a seat containing an air bag. See your Ford or Lincoln Mercury dealer. All occupants of the vehicle including the driver should always...
  • Page 110 Do not attempt to service, repair, or modify the air bag SRS, its fuses or the seat cover on a seat containing an air bag. See your Ford or Lincoln Mercury dealer. All occupants of the vehicle should always wear their safety belts...
  • Page 111 Seating and Safety Restraints How does the side air bag system work? The side air bag system consists of the following: • An inflatable nylon bag (air bag) with a gas generator concealed behind the outboard bolster of the driver and front passenger seatbacks.
  • Page 112 Seating and Safety Restraints Several air bag system components get hot after inflation. Do not touch them after inflation. If the side air bag has deployed, the air bag will not function again. The side air bag system (including the seat) must be inspected and serviced by a qualified technician in accordance with...
  • Page 113: Child Restraints

    Seating and Safety Restraints Disposal of air bags and air bag equipped vehicles (including pretensioners) For disposal of air bags or air bag equipped vehicles, see your local dealership or qualified technician. Air bags MUST BE disposed of by qualified personnel. SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children.
  • Page 114 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
  • Page 115 Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top...
  • Page 116 Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child.
  • Page 117 • Put the safety belt in the automatic locking mode. Refer to Automatic locking mode. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
  • Page 118 Seating and Safety Restraints 1. Position the child safety seat in a seat with a combination lap and shoulder belt. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat...
  • Page 119 Seating and Safety Restraints 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it.
  • Page 120 Seating and Safety Restraints 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly move the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward.
  • Page 121 Seating and Safety Restraints 2. Locate the tether anchor at the bottom back of the passenger seat. 3. Route the child safety seat tether strap under the head restraint and over the back of the seat. 4. Grasp the tether strap and position it to the seat frame.
  • Page 122 Seating and Safety Restraints 5. Rotate the tether strap. 6. Clip the tether strap to the anchor on the seat frame. 7. Rotate the tether strap clip.
  • Page 123 Seating and Safety Restraints 8. Tighten the child safety seat tether strap according to the manufacturer’s instructions. Attaching child safety seats with Lower Anchor and Tethers for Children (LATCH) attachments for child seat anchors Some child safety seats are labeled as LATCH or LATCH-compatible child seats.
  • Page 124 Seating and Safety Restraints The lower anchors for child seat installation are located at the rear section (as viewed from the front of the seat) of the passenger seat between the cushion and seat back. Follow the child seat manufacturer’s instructions to properly install safety seats with LATCH lower anchors and LATCH-compatible attachments.
  • Page 125: Driving

    STARTING Positions of the ignition 1. LOCK, locks the gearshift lever and allows key removal. (The steering wheel will not lock after key removal.) 2. OFF, shuts off the engine and all accessories except the radio, convertible top control and the power windows if accessory delay is active.
  • Page 126 Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover.
  • Page 127 5. Turn the key to 4 (RUN) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the Starting the engine Note: Whenever you start your vehicle, release the key as soon as the engine starts.
  • Page 128 Driving 4. When the engine starts, release the key, then release the accelerator pedal gradually as the engine speeds up. 5. After idling for a few seconds, apply the brake, shift into gear and drive. Using the engine block heater (if equipped) An engine block heater warms the engine coolant, which improves starting, warms up the engine faster and allows the heater-defroster system to respond quickly.
  • Page 129: Brakes

    Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time, open the windows at least 2.5 cm (one inch). Adjust the heating or air conditioning (if equipped) to bring in fresh air. Improve vehicle ventilation by keeping all air inlet vents clear of snow, leaves and other debris.
  • Page 130 Driving The ABS operates by detecting the onset of wheel lockup during brake applications and compensates for this tendency. The wheels are prevented from locking even when the brakes are firmly applied. The accompanying illustration depicts the advantage of an ABS equipped vehicle (on bottom) to a non-ABS equipped vehicle (on top) during hard braking with loss of front braking traction.
  • Page 131: Traction Control

    Parking brake Apply the parking brake whenever the vehicle is parked. To set the parking brake, apply the brake pedal and pull the handle up as far as possible. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated (when the ignition is turned to the RUN position) until the parking brake is released.
  • Page 132 Driving controlling wheel spin. The system borrows many of the electronic and mechanical elements already present in the anti-lock braking system (ABS). Wheel-speed sensors allow excess rear wheel spin to be detected by the Traction Control portion of the ABS computer. Any excessive wheel spin is controlled by automatically applying and releasing the rear brakes in conjunction with engine torque reductions.
  • Page 133: Transmission Operation

    Aggressive driving in any road conditions can cause you to lose control of your vehicle increasing the risk of severe personal injury or property damage. The occurrence of a Traction Control event is an indication that at least some of the tires have exceeded their ability to grip the road;...
  • Page 134 Driving If you cannot move the gearshift lever out of P (Park) with ignition in the RUN position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Insert the key and turn it to OFF. Apply the brake pedal and shift to N (Neutral).
  • Page 135 durability, and provide consistent shift feel over the life of the vehicle. It is normal for a new transmission to shift firmly. This operation is considered normal and will not affect function durability of the transmission. Once the vehicle is at operating temperature it may take several shifts at the same operating condition for the transmission to properly adapt.
  • Page 136 Driving R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll.
  • Page 137 Drive 5 (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears One through Five. Drive 4 (Drive) Transmission operates in gears One through Four. Drive 4 (Drive) provides engine braking in 4th gear and is useful when: •...
  • Page 138 Driving 3 (Third) Transmission operates in third gear only. Selecting 3 (Third) provides engine braking. Upshifts can be made by shifting to 4 (Drive) or 5 (Overdrive). Selecting 3 (Third) at higher speeds causes the transmission to shift to a lower gear, and will shift to 3 (Third) after vehicle decelerates to the proper speed.
  • Page 139: Vehicle Loading

    1 (First) Use 1 (Low) to provide maximum engine braking on steep downgrades. Upshifts can be made by shifting to 2 (Second), 3 (Third), 4 (Drive) or 5 (Overdrive). Selecting 1 (Low) at higher speeds causes the transmission to shift to a lower gear, and will shift to 1 (Low) after vehicle decelerates to the proper speed.
  • Page 140 Driving • GVW (Gross Vehicle Weight): Base curb weight plus payload weight. The GVW is not a limit or a specification. • GVWR (Gross Vehicle Weight Rating): Maximum permissible total weight of the base vehicle, occupants, optional equipment and cargo. The GVWR is specific to each vehicle and is listed on the Safety Certification Label on the driver’s door pillar.
  • Page 141: Trailer Towing

    This option is available through your dealer or through Ford Customer Service Division. Please refer to Preparing to tow for further information.
  • Page 142 Driving Do not exceed the maximum loads listed on the Certification label. For load specification terms found on the label, refer to Vehicle loading in this chapter. Remember to figure in the tongue load of your loaded trailer when figuring the total weight. Engine - 3.9L Maximum GCWR Maximum trailer weight rating...
  • Page 143 The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps.
  • Page 144 • Maximum distance is 80 km (50 miles) If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the driveshaft. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
  • Page 145: Roadside Emergencies

    GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
  • Page 146: Fuel Pump Shut-Off Switch

    Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
  • Page 147: Fuses And Relays

    Roadside Emergencies The fuel pump shut-off switch is located in the driver’s foot well, behind the kick panel. The reset button (RED) for the fuel pump shut-off switch is accessible through an opening in the kick panel. Use the following procedure to reset the fuel pump shut-off switch. 1.
  • Page 148 Roadside Emergencies Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Standard fuse amperage rating and color Fuse Mini Standard rating...
  • Page 149 RELAY 1 The fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating Starter relay coil Radio start signal ABS module PCM coil, Cluster and fuel pump relay Autolamp system, FEM, T/A switch OBD II PCM, RKE, Sunload sensor Right-hand turn/park/side marker Right-hand headlamp Left-hand turn/park/side marker Left-hand headlamp...
  • Page 150 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating Cluster Air bag, Vehicle ID Not used (spare) Not used (spare) Alternator and air bag warning Radio Tilt/Tele motors FEM, DATC, Cluster Not used (spare) Not used (spare) Not used (spare) PATS transceiver Washer pump Windshield wiper relay Radio, Cellphone...
  • Page 151 Front power distribution box The front power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses. To reduce risk of electrical shock, always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
  • Page 152 Roadside Emergencies 9 10 11 12 RELAY RELAY 04 RELAY RELAY The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating 10A* 15A* 10A* 15A* 20A* 15A* — 20A* — 15A* 15A* 10A* — RELAY 01 RELAY 02 RELAY 03 RELAY 05 RELAY 06...
  • Page 153 Fuse/Relay Fuse Amp Location Rating 30A** — 30A** — 40A** — — 30A** 30A** — 30A** Relay 01 Mini Relay Relay 02 Mini Relay Relay 03 Mini Relay Relay 04 Mini Relay Relay 05 Mini Relay Relay 06 Mini Relay Relay 07 —...
  • Page 154 Roadside Emergencies Rear power distribution box The rear power distribution box is located in the luggage compartment under the spare tire well cover. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses.
  • Page 155 The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating 15A* 10A* 10A* — 10A* 10A* — — — — — 15A* 20A* 30A** 30A** — 20A** 30A** 30A** 40A** 30A** 30A** 30A** 30A** — Roadside Emergencies Power Distribution Box Description Decklid solenoid License plate lamp...
  • Page 156 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating — 30A** Relay 001 Full ISO Relay 002 Full ISO Relay 003 Full ISO Relay 004 Full ISO Relay 005 Full ISO Relay 006 — Relay 007 1/2 ISO Diode 01 — Diode 02 *Mini fuses **Maxi fuses CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily.
  • Page 157 • tow a trailer • use tire chains • drive through an automatic car wash, because of the vehicle’s reduced ground clearance • try to repair the temporary spare tire or remove it from its wheel • drive for long distances when the temporary-use spare is on •...
  • Page 158 Roadside Emergencies 3. Lift the trunk cargo cover and remove the spare tire, jack and tool bag with lug wrench. 4. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground.
  • Page 159 5. Put the jack in the jack notch next to the tire you are changing. Turn the jack handle clockwise until the wheel is completely off the ground. Never use the rear differential as a jacking point. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire.
  • Page 160 If you lose the key, send the registration card to the manufacturer (not the dealer) to get a replacement key. If the lug wrench/lug nut key assembly is lost, see your nearest Ford or Lincoln Mercury dealer who has access to the master set of keys. Do not use an...
  • Page 161: Jump Starting

    To remove the anti-theft lug nut: 1. Insert the key over the locking lug nut. Make sure you hold the key square to the lug nut. If you hold the key at an angle, you could damage the key and the lug nut. 2.
  • Page 162 Roadside Emergencies 3. Park the booster vehicle close to the trunk of your disabled vehicle making sure the two vehicles do not touch. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts.
  • Page 163 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to the spare tire tie-down stud. (Your vehicle may be equipped with a plastic cap on top of the tire tie-down stud.
  • Page 164 Roadside Emergencies Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts.
  • Page 165 Roadside Emergencies 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery.
  • Page 166 Roadside Emergencies 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
  • Page 167: Wrecker Towing

    It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. If the vehicle is towed by other means or incorrectly, vehicle damage may occur.
  • Page 168: Customer Assistance

    Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
  • Page 169 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) •...
  • Page 170 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
  • Page 171 THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford...
  • Page 172 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
  • Page 173 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
  • Page 174 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
  • Page 175 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
  • Page 176 In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126...
  • Page 177: Reporting Safety Defects (U.s. Only)

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
  • Page 178: Cleaning

    Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
  • Page 179 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA), available from your dealer. ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal.
  • Page 180 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades should be cleaned regularly.
  • Page 181 • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly.
  • Page 182 For fabric, carpets, cloth seats, safety belts and seats equipped with side air bags: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523–AA). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
  • Page 183 Cleaning FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
  • Page 184: Maintenance And Specifications

    Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
  • Page 185 Maintenance and Specifications Working with the engine on 1. Set the parking brake and ensure the gearshift is securely latched in P (Park). 2. Block the wheels to prevent the vehicle from moving unexpectedly. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
  • Page 186: Engine Compartment

    Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 3.9L–4V V8 engine 1. Engine oil filler cap 2. Engine oil dipstick 3. Brake fluid reservoir 4. Engine coolant reservoir 5. Power steering fluid reservoir 6. Air filter assembly 7. Windshield washer fluid reservoir 8.
  • Page 187: Engine Oil

    In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification ESR-M17P5–A . Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
  • Page 188 Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
  • Page 189 Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
  • Page 190: Battery

    Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which is located in the luggage compartment, next to the spare tire. Your battery is designed to purge any battery gases to the outside of the vehicle by means of a vent hose. This vent hose MUST be attached at all times.
  • Page 191 Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.
  • Page 192 Maintenance and Specifications If the battery has been disconnected or a new battery has been installed, the short drop glass, clock and the preset radio stations must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal.
  • Page 193 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application).
  • Page 194 The cooling system in your vehicle is filled with either green-colored Motorcraft Premium Engine Coolant meeting Ford specification ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS-M97B51–A1. To determine your vehicle’s coolant type (color), check your coolant reservoir. • Add Motorcraft Premium Engine Coolant (green-colored), VC-4–A (U.S.) or CXC-10 (Canada) or Motorcraft Premium...
  • Page 195 • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled engine coolant section). For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool.
  • Page 196 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce coolant that meets Ford specification ESE-M97B44–A.
  • Page 197 Maintenance and Specifications What you should know about fail-safe cooling If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain.
  • Page 198 Maintenance and Specifications 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage.
  • Page 199 Maintenance and Specifications WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 200 Maintenance and Specifications • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
  • Page 201 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 202 Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. In Canada, look for fuels that display the Auto Makers’ Choice logo. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.
  • Page 203 Maintenance and Specifications Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine.
  • Page 204 Maintenance and Specifications The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank.
  • Page 205 Maintenance and Specifications Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel. •...
  • Page 206 Maintenance and Specifications Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried). •...
  • Page 207 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
  • Page 208 Maintenance and Specifications If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: •...
  • Page 209 MAX. Do not fill above this line. 4. Use only brake fluids certified to meet Ford specification ESA-M6C25–A. Refer to Lubricant specifications in this chapter. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used.
  • Page 210 Maintenance and Specifications TRANSMISSION FLUID Checking automatic transmission fluid The 5R55N transmission does not have a transmission fluid dipstick. Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage.
  • Page 211: Air Filter(S)

    Maintenance and Specifications Changing the air filter element 1. Loosen the hose clamp on the outlet tube at the air filter housing. 2. Release the two clamps that secure the cover to the air filter housing and place the cover aside.
  • Page 212 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.
  • Page 213 Maintenance and Specifications Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100.
  • Page 214 Maintenance and Specifications SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles).
  • Page 215 Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Failure to follow these precautions may adversely affect the handling of the vehicle, and increase the risk of loss of vehicle control, vehicle rollover and/or personal injury.
  • Page 216: Part Numbers

    Fuel filter Battery Oil filter PCV valve Spark plugs* * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug information. REFILL CAPACITIES Fluid Ford Part Name Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Engine oil...
  • Page 217 Windshield Washer Concentrate Use only brake fluids certified to meet Ford specifications. Refer to Lubricant Specifications in this chapter. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. Add the coolant type originally equipped in your vehicle.
  • Page 218: Lubricant Specifications

    MERCON V. Refer to the scheduled maintenance guide to determine the correct service interval. Approximate dry capacity, includes cooler and tubes. Fluid level should be checked by a qualified service technician. LUBRICANT SPECIFICATIONS Item Ford part name Brake fluid Motorcraft High Performance DOT 3 Motor...
  • Page 219 Windshield Washer Concentrate Use only brake fluids certified to meet Ford specifications. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
  • Page 220 Maintenance and Specifications ENGINE DATA Engine Displacement Required fuel Firing order Spark plug gap Ignition system Compression ratio VEHICLE DIMENSIONS Vehicle dimensions (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear 3.9L-4V V8 engine 3 949 cc (241 cid) 91 octane...
  • Page 221: Certification Label

    Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side. MFD. BY FORD MOTOR CO. IN U.S.A. DATE: XXXXX GVWR:XXXXXXXXXXXX FRONT GAWR: XXXXXX/XXXXXXX REAR GAWR: XXXXXXX/XXXXXXX...
  • Page 222 Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) 1.
  • Page 223: Accessories

    Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
  • Page 224 If you intend on fitting a mobile radio such as a citizens band radio (CB), please refer to your local dealer for Ford recommended installation guidelines. Ask you dealer to reference the “Ford Mobile Radio Installation Guidelines.”...
  • Page 225: Index

    ABS (see Brakes) ...129 Accessory delay ...57 Air bag supplemental restraint system ...100–101, 109 and child safety seats ...102 description ...101, 109 disposal ...113 driver air bag ...102, 111 indicator light ...10, 104, 112 operation ...102, 111 passenger air bag ...102, 111 passenger deactivation switch ...105 side air bag ...109...
  • Page 226 ...11 refill capacities ...196, 216 specifications ...218, 220 Cruise control (see Speed control) ...59 Customer Assistance ...145 Ford accessories for your vehicle ...183 Ford Extended Service Plan ...170 Getting assistance outside the U.S. and Canada ...174 Getting roadside assistance ...145 Getting the service you need ...168...
  • Page 227 idle speed control ...190 lubrication specifications ...218, 220 refill capacities ...216 service points ...186 starting after a collision ...146 Engine block heater ...128 Engine fan ...198 Engine oil ...187 checking and adding ...187 dipstick ...187 filter, specifications ...189, 216 recommendations ...189 refill capacities ...216 specifications ...218, 220 Exhaust fumes ...128...
  • Page 228 Index replacing bulbs ...48 turning on and off ...43 warning chime ...13 Heating heating and air conditioning system ...30 Hood ...185 Ignition ...125, 220 Infant seats (see Safety seats) ...116 Inspection/maintenance (I/M) testing ...207 Instrument panel cleaning ...181 cluster ...8 lighting up panel and interior ...44 Jack ...156...
  • Page 229 Lumbar support, seats ...88 Manual transmission fluid capacities ...216 lubricant specifications ...220 Master lighting switch ...43 Mirrors side view mirrors (power) ...58 Motorcraft parts ...203, 216 Octane rating ...202 Odometer ...15 Oil (see Engine oil) ...187 Panic alarm feature, remote entry system ...79 Parking brake ...131 Parts (see Motorcraft parts) ...216...
  • Page 230 Index Spark plugs, specifications ...216, 220 Specification chart, lubricants ...218, 220 Speed control ...59 Speedometer ...15 Starting your vehicle ...125–127 jump starting ...161 Steering speed sensitive ...133 Steering wheel controls ...55, 59, 63 tilting ...55 Tachometer ...15 Tires ...156, 212–214 changing ...156–157 checking the pressure ...214 replacing ...215...

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ThunderbirdThunderbird 2002

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