Ford Thunderbird Manual page 153

03-018-49
IN-VEHICLE SERVICE (Continued)
Part
Item Number
A
6. Connect heater water hose.
7. Connect vacuum hose to throttle body adapter
vacuum port.
Install accelerator cable bracket on intake
8.
manifold and connect accelerator cable and
speed control actuator cables to throttle body.
9. Raise vehicle.
10. Connect EGR valve to exhaust manifold tube to
RH exhaust manifold and tighten nut to 35-45 N·m
(26-33 1b-ft).
1 1 . Connect the fuel charging wiring to the electronic.
variable orifice sensor and oil pressure sensor.
12. Lower vehicle.
13. Position generator and install two retaining bolts.
Tighten to 2Q-30 N·m ( 1 5-22 1b-ft).
14. Install two bolts retaining generator rear mounting
bracket to intake manifold and tighten to 8- 1 2
N·m (7 1-106 1b-in).
15. Connect generator wiring harness to generator,
RH front fender apron and junction block.
16. Position ignition wires and ignition wire separators
on engine and install bolts retaining ignition coil to
ignition coil brackets. Tighten bolts to 8- 1 2 N·m
(7 1-106 1b-in).
1 7. Connect all ignition wires to spark plugs. Refer to
Section 03-078.
18. Connect ignition wire separators on valve cover
studs.
19. Connect the fuel charging wiring to both ignition
coils and camshaft position sensor.
20. Install drive belt. Refer to Section 03-Q5.
2 1 . Install air cleaner outlet tube. Refer to Section
03- 1 2.
22. Connect fuel lines. Refer to Section 1 0-Q 1 .
23. Connect battery ground cable.
24. Fill and bleed engine cooling system. Refer to
Section 03-Q3.
25. Check and fill crankcase to specified level with
engine oil meeting Ford specification
WSS-M2C 1 53-F.
26. Start engine and check for leaks.
Engine, 4.6L (2V)
Description
Tighten to 20-30 N·m ( 1 5-22
Lb-Ft)
Exhaust Manifold
Removal
1 .
Disconnect battery ground cable ( 1 430 1 ). Refer
to Section 1 4-Q 1 .
2. On LH exhaust manifold (9430), remove bolt
retaining oil level indicator tube (6754).
3. Raise vehicle on hoist.
4. Disconnect fuel charging wiring (9D930) from
heated oxygen sensors (H02S)(9F472).
5. Remove EGR valve to exhaust manifold tube line
nut from RH exhaust manifold and remove EGR
valve to exhaust manifold tube (9D477).
6. Disconnect three way catalytic converter
(TWC)(5E2 1 2) from RH and LH exhaust
manifold. Refer to Section 09-QO.
7. Lower three way catalytic converter and secure
to crossmember with wire in positions shown.
NO. 3 CROSSMEMBER
NOTE: WIRE BOTH RH AND LH
PIPE TO NO. 3 CROSSMEMBER
For LH exhaust manifold, disconnect the steering
8.
shaft and position out of the way. Refer to Section
1 1 -Q4.
03-018-49
A13631·B
1997 Thunderbird, Cougar July 1 996