Table Of Contents - Volvo Penta D1-13 Workshop Manual

Table of Contents

Table Of Contents3
Spare Parts5
Certified Engines5
General Information5
Repair Instructions6
Tightening Torques6
Torque, Angle Tightening6
Lock Nuts7
Strength Classes7
Sealing Compounds Etc.7
Safety Regulations For Fluorocarbon Rubber7
Illustrations8
Illustration Colors8
Position8
Movement9
Tools9
Chemicals10
Units10
Cleanliness10
Sealant10
Specifications, Engine11
Tightening Sequence13
Cylinder Head13
Conversion Table14
Technical Data15
Engine16
Lubrication System22
Fuel System23
Cooling System24
Water Quality24
Electrical System25
Specifications, Electrical25
Safety Instructions26
Safety Information26
Special Service Tools30
Engine Information, General33
Design And Function33
Identification Numbers33
Engine, General34
Cylinder Block37
Oil Pan37
Camshaft37
Rocker Arm Cover37
Crankshaft38
Transmission38
Main And Big-End Bearings38
Con Rods38
Crankcase Ventilation39
Oil Valves41
Oil Pump41
Oil Filter42
Injection Pump44
Centrifugal Regulator44
Injectors44
Feed Pump45
Fuel Filter45
Thermostat47
Coolant Pump47
Seawater Pump47
Heat Exchanger48
Test And Adjustments49
Compression Test49
When Working With Chemicals, Fuel And Lubricating Oil50
Engine Complete, General51
Exposing The Engine51
Before Lifting The Engine51
Boat Removed From The Water51
Fitting The Fixture52
Engine Disassembly53
Cylinder Head, Inspection57
Cylinder Head, Assembly58
Measuring Piston Height, Installing Cylinder Head And Other Assembly58
Cylinder Head, Removal62
Cylinder Head, Installation64
Cylinder Block, Inspection66
Upper Block Plane66
Cylinder Bore66
Cylinder Liner, Pistons67
Piston Rings, Measurement And Inspection67
Piston And Cylinder Bore, Inspection And Measurement67
Pistons, Removal68
Pistons, Change69
Big End Bearing, Change69
Pistons, Removed69
Pistons, Installation70
Pistons In Cylinders, Installation71
Valve Mechanism72
Valves, Adjustment72
Valves, Removal74
Cylinder Head Removed74
Valves, Installation74
Valve Guides, Inspection75
Valve Seats And Valve, Grinding76
Valve Seat, Change77
Rocker Arm Mechanism, Overhaul77
Timing Gears And Shaft78
Flank Clearance, Checking78
Timing Gear, Removal78
Timing Gear, Installation82
Camshaft, Inspection87
Camshafts And Valve Lifters, Inspection87
Measuring The Camshaft87
Guidelines For Replacement88
Acceptable Wear88
Unacceptable Wear88
Flywheel, Change89
Crank Mechanism90
Con Rods, Inspection90
Changing The Piston Pin Bushing90
Assembling Piston, Piston Rings And Con Rod91
Crankshaft And Bearings, Inspection92
Inspection Of The Crankshaft Bushing And Crankshaft Journal93
Inspection Of Main And Big End Bearings93
Big End Bearing Clearance, Check94
Crankshaft, Installation95
Crankshaft, Removal96
Main Bearings, Replacing97
Crankshaft Seal, Change (Front)99
Crankshaft Seal, Change (Rear)100
Miscellaneous101
Drive Belt, Change101
Oil Pump And Line102
Oil Pump Bearing, Change102
Fuel System, General103
Fuel System, Bleeding103
Fuel Feed Pump And Filter104
Fuel Feed Pump, Change104
Hand Pump, Change104
Injection Pump, Regulator105
Injection Pump, Change105
Injectors And Delivery Pipes107
Injector, Change107
Overhauling Injectors108
Testing Injectors109
Checking Injectors109
Opening Pressure109
Spray Pattern109
Setting Engine Rpm110
Low Idle110
Race Revolutions (High Idle)110
Cooling System, General111
Ready Mixed111
Coolant, Mixing112
Coolant, Draining113
Coolant Level, Checking And Topping Up113
Checking114
Fault Cause114
Coolant Temperature Too Low114
Excessive Coolant Temperature114
Pressure Valve In Filler Cap, Check115
Radiator, Heat Exchanger116
Heat Exchanger, Cleaning116
Heat Exchanger/Exhaust Manifold, Change118
Coolant Pump, Thermostat119
Coolant Pump, Change119
Thermostat, Change121
Sea Water System, Sea Water Pump122
Seawater Pump, Impeller, Change122
Seawater Pump, Change123
Seawater Pump, Overhaul124
Alternator129
Alternator, Change129
Starter Motor130
Starter Motor, Change130
Alphabetical Index131
References To Service Bulletins133