Endress+Hauser Micropilot S FMR530 Operating Instructions Manual
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Endress+Hauser Micropilot S FMR530 Operating Instructions Manual

Endress+Hauser Micropilot S FMR530 Operating Instructions Manual

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BA00206F/00/EN/14.13
71229216
Valid as of software version
V 01.03.00 (amplifier)
V 01.03.00 (communication)
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Operating Instructions
Micropilot S FMR530
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  • Page 1 Products Solutions Services BA00206F/00/EN/14.13 71229216 Valid as of software version V 01.03.00 (amplifier) V 01.03.00 (communication) Operating Instructions Micropilot S FMR530 Level-Radar...
  • Page 2 An overview of all device functions can be found on  ä 76. The operating manual BA00217F/00/EN "Description of Instrument Functions" provides an extensive description of all device functions, which can be found on the enclosed CD-ROM. The Operating Instructions can also be found on our homepage: www.endress.com Endress+Hauser...

  • Page 3: Table Of Contents

    Installation Conditions ..... 11 Contact addresses of Endress+Hauser ..74 Installation instructions ....16 Post-installation check .

  • Page 4: Safety Instructions

    Safety instructions Micropilot S FMR530 4 to 20 mA HART Safety instructions Designated use The Micropilot S is a compact radar level transmitter for the continuous, contactless measurement of liquids. The device can also be freely mounted outside closed metal vessels because of its operating frequency of about 6 GHz and a maximum radiated pulsed energy of 1 mW (average power output 1 μW).

  • Page 5: Notes On Safety Conventions And Symbols

    Micropilot S FMR530 4 to 20 mA HART Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin.
  • Page 6 Safety instructions Micropilot S FMR530 4 to 20 mA HART 1.4.4 Symbols for certain types of information Symbol Meaning Allowed Indicates procedures, processes or actions that are allowed. A0011182 Forbidden Indicates procedures, processes or actions that are forbidden. A0011184 Indicates additional information.

  • Page 7: Identification

    Micropilot S FMR530 4 to 20 mA HART Identification Identification Device designation 2.1.1 Nameplate Device nameplate The following technical data are given on the device nameplate: ENDRESS+HAUSER MICROPILOT S 0560 Order Code: if modification Ser.-No.: see sep. label Messbereich max.
  • Page 8 Identification Micropilot S FMR530 4 to 20 mA HART PTB type plate Hersteller / Producer : ENDRESS+HAUSER MICROPILOT S FMR Baujahr Year of constr. Tankreferenzhöhe Tank reference height Tank-Nr. Tank-no. Zert.Messbereich/Cert.Measuring range Umgeb./Environm. °C from A0020446 Note! The fields are only filled if in feature "70" "Weight + measures approval" the variant "G" is selected.

  • Page 9: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.

  • Page 10: Mounting

    Mounting Micropilot S FMR530 4 to 20 mA HART Mounting Quick installation guide 3.1.1 Installation in tank (free space) Mark on process connector facing the nearest tank wall! ° ± 2 ° ° 0 … 2 ° ° A0020462 Marker at instrument flange DN 150, ANSI 6"...

  • Page 11: Installation Conditions

    Micropilot S FMR530 4 to 20 mA HART Mounting Installation Conditions 3.3.1 Engineering hints Orientation • Recommended distance (1) wall - outer edge of nozzle: ~1/6 of tank diameter ("Beam angle",  ä 12). • Not in the centre (3), interference can cause signal loss.
  • Page 12 Mounting Micropilot S FMR530 4 to 20 mA HART Beam angle The beam angle is defined as the angle  where the energy density of the radar waves reaches half the value of the maximum energy density (3dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations.
  • Page 13 Micropilot S FMR530 4 to 20 mA HART Mounting Measuring conditions • The measuring range begins where the beam hits the tank bottom. Particularly with dish bottoms or conical outlets the level cannot be detected below this point. • For overfill prevention, it is possible to define a safety distance (SD) additionally to the blocking distance (BD).
  • Page 14 Mounting Micropilot S FMR530 4 to 20 mA HART Measuring range The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the mounting location, and eventual interference reflections. The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group.
  • Page 15 Micropilot S FMR530 4 to 20 mA HART Mounting Blocking distance The blocking distance (= BD) is the minimum distance form the reference point of the measurement (mounting flange) to the medium surface at maximum level. 20 mA 100% A0020458...

  • Page 16: Installation Instructions

    Mounting Micropilot S FMR530 4 to 20 mA HART Installation instructions 3.4.1 Mounting kit For the mounting , you will require the following tool: • The tool for flange mounting • 4 mm (0.1") Allen wrench for turning the housing 3.4.2...

  • Page 17: Post-Installation Check

    Micropilot S FMR530 4 to 20 mA HART Mounting 3.4.3 Turn housing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: 1.

  • Page 18: Wiring

    Wiring Micropilot S FMR530 4 to 20 mA HART Wiring Quick wiring guide When grounding conductive screens, the corresponding directives EN 60079-14 and EN 1127-1 must be observed. Recommendation for safe grounding of conductive screens: CAUTION Before connection please note the following: ‣...
  • Page 19 Micropilot S FMR530 4 to 20 mA HART Wiring 4.1.2 Wiring with Tank Side Monitor NRF590 CAUTION Before connection please note the following: ‣ Make sure you use the specified cable gland. ‣ Befor removing housing cover at seperate connection compartment turn off the power supply! Insert cable through gland .

  • Page 20: Connecting The Measuring Unit

    Wiring Micropilot S FMR530 4 to 20 mA HART Connecting the measuring unit Terminal compartment The housing features a separate terminal compartment. A0020471 Power supply Signal Load HART Minimum load for HART communication: 250  Cable entry Description Feature Option model Cable gland M20 Thread for cable gland G ½"...
  • Page 21 – The cable shall be protected e.g. routed in an armoured hose. Power supply • For stand alone operation via two Endress+Hauser RN221N. • Integrated in tank gauging system via Endress+Hauser Tank Side Monitor NRF590 (recommended operation mode). Highly accurate measurement For highly accurate measurements the measured variable must be transmitted using HART protocol to ensure the necessary resolution.
  • Page 22 Wiring Micropilot S FMR530 4 to 20 mA HART 4.2.2 HART connection with two Endress+Hauser RN221N ≥ 250 4...20 mA A0020488 Commubox FXA291 (USB) Power supply ToF Adapter FXA291 FieldCare Signal VIATOR Bluetooth modem with connecting cable Field Communicator 475...

  • Page 23: Recommended Connection

    Micropilot S FMR530 4 to 20 mA HART Wiring Recommended connection 4.3.1 Equipotential bonding Connect the Equipotential bonding to the external ground terminal of the transmitter. 4.3.2 Wiring screened cable CAUTION chapter "Quick wiring guide",  ä 18. Further safety instructions are given in the In Ex applications, the device must only be grounded according to requirements in separate documentation for applications in explosion hazardous areas.

  • Page 24: Operation

    Operation Micropilot S FMR530 4 to 20 mA HART Operation Quick operation guide ENDRESS + HAUSER E S C – E S C E S C E S C >3 s Basic setup Tank shape medium property Return to group selection ...
  • Page 25 Micropilot S FMR530 4 to 20 mA HART Operation 5.1.1 General structure of the operating menu The operating menu is made up of two levels: • Function groups (00, 01, 03, …, 0C, 0D): The individual operating options of the device are split up roughly into different function groups.

  • Page 26: Display And Operating Elements

    Operation Micropilot S FMR530 4 to 20 mA HART Display and operating elements ENDRESS + HAUSER – A0020494-EN LCD (liquid crystal display) Red LED Symbols Green LED Operating keys Custody locking switch Snap-fit Sealing pin NOTICE To access the display the cover of the electronic compartment may be removed even in hazardous area.
  • Page 27 Micropilot S FMR530 4 to 20 mA HART Operation 5.2.2 Display symbols The following table describes the symbols that appear on the liquid crystal display: Symbols Meaning ALARM_SYMBOL This alarm symbol appears when the device is in an alarm state. If the symbol flashes, this indicates a warning.
  • Page 28 Operation Micropilot S FMR530 4 to 20 mA HART 5.2.3 Key assignment The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing. Function of the keys Key(s) Meaning • Navigate upwards in the selection list.

  • Page 29: Local Operation

    Micropilot S FMR530 4 to 20 mA HART Operation Local operation 5.3.1 Locking of the configuration mode The Micropilot can be protected in two ways against unauthorised changing of device data, numerical values or factory settings: Function "unlock parameter" (0A4): A value <>...
  • Page 30 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the Endress+Hauser service organization. Please contact Endress+Hauser if you have any questions.
  • Page 31 Micropilot S FMR530 4 to 20 mA HART Operation 5.3.3 Factory settings (Reset) CAUTION A reset sets the device back to the factory settings. This can lead to an impairment of the measurement. Generally, you should perform a basic setup again following a reset.

  • Page 32: Display And Acknowledging Error Messages

    Operation Micropilot S FMR530 4 to 20 mA HART Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display. If two or more system or process errors occur, the error with the highest priority is shown on the display.

  • Page 33: Hart Communication

    Micropilot S FMR530 4 to 20 mA HART Operation HART communication Apart from local operation, you can also parameterise the measuring device and view measured values by means of a HART protocol. The following operating options are available: • Operation via the universal handheld operating unit, the Field Communicator 475 •...
  • Page 34 Operation with FieldCare FieldCare is an Endress+Hauser asset management tool based on FDT technology. With FieldCare, you can configure all Endress+Hauser devices as well as devices from other manufacturers that support the FDT standard. Hardware and software requirements you can find on the internet: www.endress.com »...
  • Page 35 Micropilot S FMR530 4 to 20 mA HART Operation Signal analysis via envelope curve A0021212-EN Tank linearization A0021213-EN Endress+Hauser...

  • Page 36: Commissioning

    Commissioning Micropilot S FMR530 4 to 20 mA HART Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist "Post installation check",  ä 17. • Checklist "Post connection check",  ä 23.

  • Page 37: Basic Setup

    Micropilot S FMR530 4 to 20 mA HART Commissioning Basic Setup Tank shape flat ceiling Measuring cond. unknown 100% Process cond. standard Empty calibr. Full calibr. Empty calibr. (=zero); settings in 005 Distance (distance flange/product); display in 0A5 Safety settings; settings in 015 Full calibr.
  • Page 38 Commissioning Micropilot S FMR530 4 to 20 mA HART CAUTION To successfully commission a precise measurement to the nearest mm, it is important you carry out a history reset on first installation after mechanical installation and after the basic setup of the device ( ä 47). Only after a history reset the mounting calibration is carried out.

  • Page 39: Basic Setup With The Device Display Vu331

    Micropilot S FMR530 4 to 20 mA HART Commissioning Basic Setup with the device display VU331 Function "measured value" (000) On-site display Meaning measured value This function displays the current measured value in the selected unit (see "customer unit" (042)) function). The 63.455 %...
  • Page 40 Commissioning Micropilot S FMR530 4 to 20 mA HART A0020493 Dome ceiling horizontal cyl Flat ceiling Sphere Bypass Stilling well Function "medium property." (003) On-site display Meaning medium property This function is used to select the dielectric constant.  unknown DC: <...
  • Page 41 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "process cond." (004) On-site display Meaning process cond. This function is used to select the process conditions.  standard calm surfaces. turb. surface Further options: • Standard • Calm surface •...
  • Page 42 Commissioning Micropilot S FMR530 4 to 20 mA HART Function "empty calibr." (005) On-site display Meaning empty calibr. This function is used to enter the distance from the flange (reference point of the measurement) to the minimum level 5.000 (= zero).
  • Page 43 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "full calibr." (006) On-site display Meaning full calibr. This function is used to enter the distance from the minimum level to the maximum level (= span). In principle, it is 5.000...
  • Page 44 Commissioning Micropilot S FMR530 4 to 20 mA HART Function "pipe diameter" (007) On-site display Meaning pipe diameter This function is used to enter the pipe diameter of the stilling well or bypass pipe. 204.425 inner diameter of bypass/stilling well...
  • Page 45 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "check distance" (051) On-site display Meaning check disttance This function triggers the mapping of interference echoes. To do so, the measured distance must be compared with the  dist. unknown actual distance to the product surface.
  • Page 46 Commissioning Micropilot S FMR530 4 to 20 mA HART CAUTION The range of mapping must end 0.5 m (1.6 ft) before the echo of the actual level. For an empty tank, do not enter E, but E – 0.5 m (1.6 ft). If a mapping already exists, it is overwriten up to the distance specified in "range of mapping"...
  • Page 47 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "history reset" (009) On-site display Meaning history reset By this function a history reset of the device is performed, i.e. the correspondance table between level an index values is  no deleted.

  • Page 48: Mounting Calibration With Device Display Vu331

    Commissioning Micropilot S FMR530 4 to 20 mA HART Mounting calibration with device display VU331 6.5.1 Function group "mounting calibr." (03) On-site display Group selection 03  mounting calibr. linearisation extended calibr. Function "tank gauging" (030) On-site display Meaning tank gauging 03...
  • Page 49 Micropilot S FMR530 4 to 20 mA HART Commissioning CAUTION During the learning period, fast filling/emptying or turbulent surfaces can result in switching off and on the phase evaluation. Subsequently observed measurement errors will disappear as soon as tank levels come back to areas measured by Micropilot S previously with activated phase evaluation.
  • Page 50 Commissioning Micropilot S FMR530 4 to 20 mA HART Function "custody mode" (0A9) On-site display Meaning custody mode 0 This indicates the device calibration mode. The calibration mode (active) can be set using the hardware security lock on  inactive the electronics (...
  • Page 51 Micropilot S FMR530 4 to 20 mA HART Commissioning Dip table The dip table is used to correct the level readings of the Micropilot S using independently taken hand dips. The dip table is used in particular to adapt the level gauge to the specific application conditions as mechanical offset and tank/stilling well design.
  • Page 52 Commissioning Micropilot S FMR530 4 to 20 mA HART NOTICE Data handling during setup ‣ The offset should not be determined and entered within the close range of the antenna (conf. definition of the safety distance) or immediately in the range of the tank bottom, because within these ranges interferences of the radar signal may occur.
  • Page 53 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "dip table mode" (033) On-site display Meaning dip table mode 0 The dip table can be switched on or off using this function.  table off clear table view Further options: •...
  • Page 54 Commissioning Micropilot S FMR530 4 to 20 mA HART Function "dip table" (034) On-site display Meaning dip table This function edits measured variable. The number behind the entry "remain" indicates the current number of remaining meas v. 40.000 m free value pairs. The maximum number of value pairs is 32;...
  • Page 55 Micropilot S FMR530 4 to 20 mA HART Commissioning New point You can enter a new point. Suggested values displayed for the measured value and dip value are the current uncorrected level or remaining fill height. The new value pair can be altered without selecting the "edit point"...
  • Page 56 Commissioning Micropilot S FMR530 4 to 20 mA HART 6.5.2 Envelope curve with device display VU331 After the basic setup, an evaluation of the measurement with the aid of the envelope curve ("display" (09) function group) is recommended). Function "plot settings" (09A)
  • Page 57 Micropilot S FMR530 4 to 20 mA HART Commissioning Function "recording curve" (09B) This function determines whether the envelope curve is read as: • single curve or • cyclic On-site display recording curve 0  single curve cyclic NOTICE Data handling during setup ‣...

  • Page 58: Basic Setup With The Endress+Hauser Operating Program

    Basic Setup with the Endress+Hauser operating program To carry out the basic setup with the Endress+Hauser operating program, proceed as follows: • Start the operating program and establish a connection. • Select the "basic setup" function group in the navigation bar.
  • Page 59 Micropilot S FMR530 4 to 20 mA HART Commissioning Basic Setup step 2/5: • Enter the application parameters: – Tank shape – Medium property – Process cond. A0021200-EN Basic Setup step 3/5: If "dome ceiling" is selected in the "tank shape" function, the following display appears on the screen: •...
  • Page 60 Commissioning Micropilot S FMR530 4 to 20 mA HART If "horizontal cyl" or "sphere" is selected in the "tank shape" function, the following display appears on the screen: • Empty calibr. • Full calibr. A0021202-EN If "stilling well" or "bypass" is selected in the "tank shape" function, the following display appears on the screen: •...
  • Page 61 Micropilot S FMR530 4 to 20 mA HART Commissioning If "flat ceiling" is selected in the "tank shape" function, the following display appears on the screen: • Empty calibr. • Full calibr. A0021204-EN Basic Setup step 4/5: • This step starts the tank mapping •...

  • Page 62: Mounting Calibration With The Endress+Hauser Operating Program

    Commissioning Micropilot S FMR530 4 to 20 mA HART Basic Setup step 5/5: After the first installation of the device, initialise the index correction table. To do so set the history reset to "yes". 6.6.1 Signal analysis via envelope curve After the basic setup, an evaluation of the measurement using the envelope curve is recommended.
  • Page 63 Micropilot S FMR530 4 to 20 mA HART Commissioning A0021207-EN • The "Next" button moves you to the next screen display: Mounting calibration step 2/2: • dip table mode • meas. v. • dip value • dip table handl. • dip table state •...

  • Page 64: Maintenance

    • Carry out repairs according to the instructions. On completion of repairs, carry our the specifiedroutine test on the device. • Only Endress+Hauser Service may convert a certified device into a different certified variant. • Document all repair work and conversions.

  • Page 65: Accessories

    Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI00405C/07/EN. For the device you need the "ToF Adapter FXA291" as an additional accessory.

  • Page 66: Trouble-Shooting

    Trouble-shooting Micropilot S FMR530 4 to 20 mA HART Trouble-shooting Trouble-shooting instructions Check voltage and Not ok compare it with the Instrument does Connect the Instrument works? Ready specifications on the not respond correct voltage nameplate.. Check the polarity Not ok Correct the polarity of the voltage.

  • Page 67: System Error Messages

    Micropilot S FMR530 4 to 20 mA HART Trouble-shooting System error messages Code Description Possible cause Remedy A102 checksum error device has been powered off before reset general reset & new data could be stored; avoid emc problem; calibr.required. emc problem...
  • Page 68 Trouble-shooting Micropilot S FMR530 4 to 20 mA HART Code Description Possible cause Remedy A272 electronics defect inconsistency in amplification exchange electronics amplifier W275 electronics defect offset drift of A/D commuter exchange electronics factory setting W511 no factory calibration ch1 factory calibration has been deleted...

  • Page 69: Application Errors

    Micropilot S FMR530 4 to 20 mA HART Trouble-shooting Application errors Error Output Possible cause Remedy A warning or Depending on the configuration See table of 1. See table of error messages alarm has occurred error messages ( ä 67) (...
  • Page 70 Trouble-shooting Micropilot S FMR530 4 to 20 mA HART Error Output Possible cause Remedy During filling/ During definition of the 1. Reset "555" emptying the auto correction table the 2. Iff possible, do not switch off measured value device has been...

  • Page 71: Orientation Of The Micropilot

    Micropilot S FMR530 4 to 20 mA HART Trouble-shooting Orientation of the Micropilot For orientation a marker is found on the flange or threaded boss of the Micropilot. During installation this must be oriented ( ä 16): After commissioning the Micropilot, the "echo quality" (056) indicates whether a sufficiently large measuring signal is obtained.
  • Page 72 Trouble-shooting Micropilot S FMR530 4 to 20 mA HART A0020453 Vessel empty, no interference echo Echo tank bottom Echo: highest value A0020454 Vessel empty, interference echo obtained False echo False echo: smallest value Echo tank bottom Fix the flange or threaded boss in this position. If necessary, replace the seal.

  • Page 73: Spare Parts

    • Can be read out via the "Serial number" parameter in the "Device information" submenu.. Return The following procedures must be carried out before a transmitter is sent to Endress+Hauser e.g.for repair or calibration: • Remove all residue which may be present. Pay special attention to the gasket grooves and creviceswhere fluid may be present.

  • Page 74: Disposal

    – HART-Communicator DXR375 with Rev. 1, DD 1. 04.2009 V 01.03.00 Enhanced phase evaluation Contact addresses of Endress+Hauser Contact addresses can be found on our homepage "www.endress.com/worldwide". If you have any questions, please do not hesitate to contact your Endress+Hauser representative. Endress+Hauser...

  • Page 75: Technical Data

    Micropilot S FMR530 4 to 20 mA HART Technical data Technical data 10.1 Additional technical data For the technical data, please refer to the Technical Information TI00344F/00/EN. 10.2 Supplementary Documentation • System Information Micropilot (SI00019F/00/EN) • Technical Information (TI00344F/00/EN) • Operating Instructions "Description of Instrument Functions" (BA00217F/00/EN) •...

  • Page 76: Appendix

    Appendix Micropilot S FMR530 4 to 20 mA HART Appendix 11.1 Operating menu HART (Display modul) basic setup tank shape medium property process cond. empty calibr. full calibr. dome ceiling unknown standard enter value enter value horizontal cyl. DK: < 1.9 calm surface DK: 1.9 …...
  • Page 77 Micropilot S FMR530 4 to 20 mA HART Appendix dist./meas.value check distance range of mapping start mapping history reset distance = ok input of dist. too small mapping range D and L dist. too big are displayed manual dist. unknown safety distance in safety dist.

  • Page 78: Integrated In Tank Gauging System

    11.2 Integrated in tank gauging system The Endress+Hauser Tank Side Monitor NRF590 provides integrated communications for sites with multiple tanks, each with one or more sensors on the tank, such as radar, spot or average temperature, capacitive probe for water detection and/or pressure sensors. Multiple protocols out of the Tank Side Monitor guarantee connectivity to nearly any of the existing industry standard tank gauging protocols.
  • Page 79 Micropilot S FMR530 4 to 20 mA HART Appendix Endress+Hauser...
  • Page 80 Appendix Micropilot S FMR530 4 to 20 mA HART Endress+Hauser...

  • Page 81: Index

    Micropilot S FMR530 4 to 20 mA HART Index Accessories ........65 Installation in tank (free space) .
  • Page 82 Micropilot S FMR530 4 to 20 mA HART Touble-shooting ....... . . 66 Turn housing .
  • Page 83 Micropilot S FMR530 4 to 20 mA HART Endress+Hauser...
  • Page 84 71229216 www.addresses.endress.com...

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