Endress+Hauser Micropilot S FMR540 Operating Instructions Manual
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Endress+Hauser Micropilot S FMR540 Operating Instructions Manual

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Operating Instructions
Micropilot S FMR540
Level-Radar
BA00326F/00/EN/13.10
71127749
Valid as of software version:
V 01.01.xx (amplifier)
V 01.01.xx (communication)

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Summary of Contents for Endress+Hauser Micropilot S FMR540

  • Page 1 Operating Instructions Micropilot S FMR540 Level-Radar BA00326F/00/EN/13.10 71127749 Valid as of software version: V 01.01.xx (amplifier) V 01.01.xx (communication)
  • Page 2 Micropilot S FMR540 4 to 20 mA HART Brief operating instructions Micropilot S FMR540 - Brief operating instructions KA255F/00/a2/09.06 52027735 Contrast: measured set value value Group selection basic tank tank medium process empty full pipe dist./ check range of dist./...

  • Page 3: Table Of Contents

    Device designation ......6 Contact addresses of Endress+Hauser ... 68 Scope of delivery .

  • Page 4: Safety Instructions

    Safety instructions Micropilot S FMR540 4 to 20 mA HART Safety instructions Designated use The Micropilot S is a compact level radar for the continuous, contactless measurement of predominantly solids. The device can also be freely mounted outside closed metal vessels because of its operating frequency in the K-band and a maximum radiated pulsed energy of 1 mW (average power output 1 μW).

  • Page 5: Notes On Safety Conventions And Symbols

    Micropilot S FMR540 4 to 20 mA HART Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin.

  • Page 6: Identification

    ... to ... L00-FMR540xx-18-00-00-en-001 Information on the NMi type plate for custody transfer applications of the Micropilot S FMR540 Note! The fields are only filled if in feature "70 - Weight + measures approval" the variant "F" is selected.
  • Page 7 Micropilot S FMR540 4 to 20 mA HART Identification 2.1.2 Ordering structure This overview does not mark options which are mutually exclusive. Approval: A Non-hazardous area D IEC Ex ia IIC T6 (in preparation) G ATEX II 3G EEx nA II T6 (in preparation)
  • Page 8 Identification Micropilot S FMR540 4 to 20 mA HART Housing: C T12 Alu, coated IP68 NEMA6P, separate connection compartment Special version, TSP-No. to be spec. Cable entry: Thread M20 Gland M20 Thread G1/2 Thread NPT1/2 Special version, TSP-No. to be spec.

  • Page 9: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.

  • Page 10: Installation

    Installation Micropilot S FMR540 4 to 20 mA HART Installation Quick installation guide Marker on sensor neck (Example) Maker on flange (Example) ° L00-FMR54xxx-17-00-00-en-015 Incoming acceptance, transport, storage 3.2.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 11: Installation Conditions

    Micropilot S FMR540 4 to 20 mA HART Installation Installation conditions 3.3.1 Dimensions T12 housing (2.68) (3.7) (2.56) (3.35) ENDRESS+HAUSER Micropilot II Top Target Positioner Top Target Positioner (Sensor Alignment) with (Sensor Alignment) with Endress+Hauser UNI flange DN150*/200/250 Endress+Hauser standard flanges Ø...
  • Page 12 Micropilot S FMR540 4 to 20 mA HART I n s t a l l a t i o n 3.3.2 Engineering hints Orientation • Recommended distance (1) from tank wall to the center of the nozzle: minimum as specified in Table on ("Beam angle", →...
  • Page 13 Micropilot S FMR540 4 to 20 mA HART Installation Beam angle The beam angle is defined as the angle α where the energy density of the radar waves reaches half the value of the maximum energy density (3dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations.
  • Page 14 Installation Micropilot S FMR540 4 to 20 mA HART Measuring conditions • The measuring range begins, where the beam hits the tank bottom. Particularly with dish bottoms or conical outlets the level cannot be detected below this point. • Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface.
  • Page 15 Micropilot S FMR540 4 to 20 mA HART Installation Measuring range The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the mounting location and possible interference reflections. To achieve an optimised signal strength it is recommended to use an antenna with as large as possible diameter (DN200(8") or DN250 (10")

  • Page 16: Installation Instructions

    Installation Micropilot S FMR540 4 to 20 mA HART Installation instructions 3.4.1 Mounting kit For the mounting , you will require the following tool: • The tool for flange mounting • 90 mm wrench for adjustment of the alignment device (only for devices with alignment device) •...
  • Page 17 Micropilot S FMR540 4 to 20 mA HART Installation Standard installation FMR540 with horn antenna • Observe installation instructions, → ä 12. • Marker must be aligned towards tank wall. The marker is located clearly visible on the sensor neck or the flange.
  • Page 18 Installation Micropilot S FMR540 4 to 20 mA HART Standard installation FMR540 with parabolic antenna • Observe installation instructions, → ä 12. • Marker is aligned towards tank wall. The marker is located clearly visible on the sensor neck or the flange.
  • Page 19 Micropilot S FMR540 4 to 20 mA HART Installation FMR540 with alignment device Micropilot S should be installed vertically towards the Liquid surface for best measuring performance of ±1 mm. Using the alignment device it is possible to tilt the antenna axis by up to 15°...
  • Page 20 Installation Micropilot S FMR540 4 to 20 mA HART Sensor alignment tool for alignment device A sensor alignment tool (a) is recommended to be used at the time of installation for FMR540 with alignment device. Alignmen procedure Note! This procedure is only applicable to the sensors purchased with talignment device (b).
  • Page 21 Micropilot S FMR540 4 to 20 mA HART Installation Place the Sensor alignment tool (a) for Micropilot S FMR540. Please, note to avoid any obstacles between the backside of the Alignment tool and the nameplate of Micropilot S FMR540. °...
  • Page 22 Installation Micropilot S FMR540 4 to 20 mA HART Sealing for custody transfer applications The alignment device can be sealed using the provided slotted capstan screws. The seal wires must be installed against the open direction in order to assure that a loosening of the alignment device is not possible.
  • Page 23 Micropilot S FMR540 4 to 20 mA HART Installation 3.4.4 Endress+Hauser UNI flange The number of bolts has sometimes been reduced. The bolt-holes have been enlarged for adaption of dimensions, therefore, the flange needs to be properly aligned to the counterflange before the bolts are tightened.

  • Page 24: Post-Installation Check

    Installation Micropilot S FMR540 4 to 20 mA HART 3.4.5 Alignment unit with Endress+Hauser UNI flange AF 90 Endress+Hauser UNI flange Viton seal DN200/DN250 L00-FMR540xx-06-00-00-en-008 Please, also see sensor alignment tool → ä 60. Post-installation check After the measuring device has been installed, perform the following checks: •...

  • Page 25: Wiring

    Micropilot S FMR540 4 to 20 mA HART Wiring Wiring Quick wiring guide When grounding conductive screens, the corresponding directives EN 60079-14 and EN 1127-1 must be observed. Recommendation for safe grounding of conductive screens: Wiring " Before connection please note the following:...
  • Page 26 Wiring Micropilot S FMR540 4 to 20 mA HART Wiring with Tank Side Monitor NRF590 " Before connection please note the following: ENDRESS+HAUSER MICROPILOT S 0560 ● ·The power supply must be identical to the data on the Order Code: Caution! nameplate (1).

  • Page 27: Connecting The Measuring Unit

    Micropilot S FMR540 4 to 20 mA HART Wiring Connecting the measuring unit Terminal compartment The housing features a separate terminal compartment. power supply signal L00-FMR53xxx-04-00-00-en-001 Load HART Minimum load for HART communication: 250 Ω Cable entry • Cable gland: M20x1.5 •...
  • Page 28 – The cable shall be protected e.g. routed in an armoured hose. Power supply • For stand alone operation via two Endress+Hauser RN221N. • Integrated in tank gauging systems via Endress+Hauser Tank Side Monitor NRF590 (recommended operation mode). Highly accurate measurement For highly accurate measurements the measured variable must be transmitted using HART protocol to ensure the necessary resolution.
  • Page 29 Micropilot S FMR540 4 to 20 mA HART Wiring 4.2.2 HART connection with two Endress+Hauser RN221N Commubox FXA291 (USB) Field Xpert ToF Adapter FieldCare FXA291 power supply ≥ Ω 4...20 mA signal dsdmdm df das. dsdmdm df das. asdas fa asas la.

  • Page 30: Recommended Connection

    Wiring Micropilot S FMR540 4 to 20 mA HART Recommended connection 4.3.1 Equipotential bonding Connect the Equipotential bonding to the external ground terminal of the transmitter. 4.3.2 Wiring screened cable " Caution! In Ex applications, the device must only be grounded on the sensor side. Further safety instructions are given in the separate documentation for applications in explosion hazardous areas.

  • Page 31: Operation

    Micropilot S FMR540 4 to 20 mA HART Operation Operation Quick operation guide ENDRESS + HAUSER – >3 s media type basic setup Return to liquids tank shape medium property safety settings Group Selection dome ceiling unknown linearisation horizontal cyl DC: <...
  • Page 32 Operation Micropilot S FMR540 4 to 20 mA HART 5.1.1 General structure of the operating menu The operating menu is made up of two levels: • Function groups (00, 01, 03, …, 0C, 0D): The individual operating options of the device are split up roughly into different function groups.

  • Page 33: Display And Operating Elements

    Micropilot S FMR540 4 to 20 mA HART Operation Display and operating elements Four lines with 20 characters each. Display contrast adjustable through key combination. (liquid crystal display) symbols ENDRESS + HAUSER – snap-fit red LED sealing pin 3 keys...
  • Page 34 Operation Micropilot S FMR540 4 to 20 mA HART 5.2.2 Display symbols The following table describes the symbols that appear on the liquid crystal display: Symbols Meaning ALARM_SYMBOL This alarm symbol appears when the device is in an alarm state. If the symbol flashes, this indicates a warning.
  • Page 35 Micropilot S FMR540 4 to 20 mA HART Operation 5.2.3 Key assignment The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing. Function of the keys Key(s) Meaning Navigate upwards in the selection list.

  • Page 36: Local Operation

    Operation Micropilot S FMR540 4 to 20 mA HART Local operation 5.3.1 Locking of the configuration mode The Micropilot can be protected in two ways against unauthorised changing of device data, numerical values or factory settings: Function "unlock parameter" (0A4): A value <>...
  • Page 37 Micropilot S FMR540 4 to 20 mA HART Operation 5.3.2 Unlocking of configuration mode If an attempt is made to change parameters on display when the device is locked, the user is automatically requested to unlock the device: Function "unlock parameter" (0A4):...
  • Page 38 Operation Micropilot S FMR540 4 to 20 mA HART 5.3.3 Factory settings (Reset) " Caution! A reset sets the device back to the factory settings. This can lead to an impairment of the measurement. Generally, you should perform a basic setup again following a reset.

  • Page 39: Display And Acknowledging Error Messages

    Micropilot S FMR540 4 to 20 mA HART Operation Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 40: Hart Communication

    Operation Micropilot S FMR540 4 to 20 mA HART HART communication Apart from local operation, you can also parameterise the measuring device and view measured values by means of a HART protocol. There are two options available for operation: • Operation via the universal handheld operating unit, Field Communicator 375, 475.
  • Page 41 FieldCare is an Endress+Hauser asset management tool based on FDT technology. With FieldCare, you can configure all Endress+Hauser devices as well as devices from other manufacturers that support the FDT standard. Hardware and software requirements you can find on the internet: www.endress.com È...
  • Page 42 Operation Micropilot S FMR540 4 to 20 mA HART Signal analysis via envelope curve MicropilotM-en-306 Tank linearization MicropilotM-en-307 Endress+Hauser...

  • Page 43: Commissioning

    Micropilot S FMR540 4 to 20 mA HART Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist "Post installation check", → ä 24. • Checklist "Post connection check", → ä 30.

  • Page 44: Basic Setup

    Commissioning Micropilot S FMR540 4 to 20 mA HART Basic Setup Commissioning flange: reference point of measurement flat ceiling measuring cond. process cond. empty calibr. full calibr. E = empty calibr. (= zero), setting in 005 F = full calibr. (= span), setting in 006...
  • Page 45 Micropilot S FMR540 4 to 20 mA HART Commissioning " Caution! The basic setup is sufficient for successful commissioning in most applications. Complex measuring operations necessitate additional functions that the user can use to customise the Micropilot as necessary to suit his specific requirements. The functions available to do this are described in detail in the BA00341F/00/EN.

  • Page 46: Basic Setup With The Vu331

    Commissioning Micropilot S FMR540 4 to 20 mA HART Basic Setup with the VU331 Function "measured value" (000) ⇒ ENDRESS + HAUSER – This function displays the current measured value in the selected unit (see "customer unit" (042) function). The number of digits after decimal point can be selected in the "no.of decimals"...
  • Page 47 Micropilot S FMR540 4 to 20 mA HART Commissioning Function "medium property" (003), liquids only ⇒ ENDRESS + HAUSER – This function is used to select the dielectric constant. Selection: • unknown • DC: < 1.9 • DC: 1.9...4 • DC: 4...10 •...
  • Page 48 Commissioning Micropilot S FMR540 4 to 20 mA HART Function "empty calibr." (005) ⇒ ENDRESS + HAUSER – This function is used to enter the distance from the flange (reference point of the measurement) to the minimum level (= zero).
  • Page 49 Micropilot S FMR540 4 to 20 mA HART Commissioning Function "pipe diameter" (007) ⇒ ENDRESS + HAUSER – This function is used to enter the pipe diameter of the stilling well or bypass pipe. 100% 100% ø ø L00-FMR532xx-14-00-00-xx-002 Microwaves propagate more slowly in pipes than in free space. This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot.
  • Page 50 Commissioning Micropilot S FMR540 4 to 20 mA HART Function "check distance" (051) ⇒ ENDRESS + HAUSER – This function triggers the mapping of interference echoes. To do so, the measured distance must be compared with the actual distance to the product surface. The following options are available for...
  • Page 51 Micropilot S FMR540 4 to 20 mA HART Commissioning Function "range of mapping" (052) ⇒ ENDRESS + HAUSER – This function displays the suggested range of mapping. The reference point is always the reference point of the measurement (→ ä 44). This value can be edited by the operator.
  • Page 52 Commissioning Micropilot S FMR540 4 to 20 mA HART Function "set value" (009) ⇒ ENDRESS + HAUSER – This function enables the user to offset the difference between the reference level and the measured level (or between ullage value and measured distance). To make an offset effective, input the reference level measured by the dip measurement by using key buttons.
  • Page 53 Micropilot S FMR540 4 to 20 mA HART Commissioning 6.4.2 Envelope curve with VU331 After the basic setup, an evaluation of the measurement with the aid of the envelope curve (function group "envelope curve" (0E)) is recommended. Function "plot settings" (0E1) ⇒...
  • Page 54 Commissioning Micropilot S FMR540 4 to 20 mA HART Function "envelope curve display" (0E3) The envelope curve is displayed in this function. You can use it to obtain the following information: quality of evaluated echo full calibr. evaluated echo is marked empty calibr.
  • Page 55 Micropilot S FMR540 4 to 20 mA HART Commissioning Move mode Then press to switch to Move mode. Either is displayed. • shifts the curve to the right. • shifts the curve to the left. L00-FMxxxxxx-07-00-00-yy-008 Vertical Zoom mode Press once more to switch to Vertical Zoom mode.

  • Page 56: Basic Setup With The Endress+Hauser Operating Program

    Commissioning Micropilot S FMR540 4 to 20 mA HART Basic Setup with the Endress+Hauser operating program To carry out the basic setup with the operating program, proceed as follows: • Start the operating program and establish a connection • Select the "basic setup" function group in the navigation window...
  • Page 57 Micropilot S FMR540 4 to 20 mA HART Commissioning Basic Setup step 2/4: • Enter the application parameters: – Tank shape – Medium property – Process cond. MicropilotS-en-002 Basic Setup step 3/4: Enter the following parameters according to the tank: •...
  • Page 58 Commissioning Micropilot S FMR540 4 to 20 mA HART Basic Setup step 4/4: • This step starts the tank mapping • The measured distance and the current measured value are always displayed in the header • A description, → ä 49 MicropilotS-en-007 6.5.1...

  • Page 59: Maintenance

    Repairs The Endress+Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves ("Spare parts", → ä 67). Please contact Endress+Hauser Service for further information on service and spare parts.

  • Page 60: Accessories

    Accessories Micropilot S FMR540 4 to 20 mA HART Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the Micropilot S. Weather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code: 543199-0001).

  • Page 61: Commubox Fxa195 Hart

    For details refer to TI00404F/00/EN. Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI00405C/07/EN. Note! For the device you need the "ToF Adapter FXA291" as an additional accessory.

  • Page 62: Trouble-Shooting

    Trouble-shooting Micropilot S FMR540 4 to 20 mA HART Trouble-shooting Trouble-shooting instructions Micropilot S FMR540 -Trouble Shooting Check voltage and Not ok compare it with the Instrument does Connect the Instrument works? Ready not respond specifications on the correct voltage nameplate.

  • Page 63: System Error Messages

    Micropilot S FMR540 4 to 20 mA HART Trouble-shooting System error messages Code Description Possible cause Remedy A102 checksum error device has been powered off before data reset; general reset & new could be stored; avoid emc problem; calibr.required emc problem;...
  • Page 64 Trouble-shooting Micropilot S FMR540 4 to 20 mA HART Code Description Possible cause Remedy W601 linearisation ch1 curve not linearization not monotonously increasing correct linearisation table monotone W611 less than 2 linearisation number of entered linearization points < 2 correct linearisation table...

  • Page 65: Application Errors

    Micropilot S FMR540 4 to 20 mA HART Trouble-shooting Application errors Error Output Possible cause Remedy A warning or alarm Depending on the configuration See table of error 1. See table of error messages messages (→ ä 63) (→ ä 63) has occurred →...
  • Page 66 Trouble-shooting Micropilot S FMR540 4 to 20 mA HART Error Output Possible cause Remedy → If the surface is not Signal is weakened by 1. Carry out tank mapping basic calm (e.g. filling, the rough surface – the setup emptying, agitator...

  • Page 67: Spare Parts

    Micropilot S FMR540 4 to 20 mA HART Trouble-shooting Spare parts An overview of the spare parts for your device is available in the internet at www.endress.com. To obtain information on the spare parts, proceed as follows: Go to "www.endress.com" and select your country.

  • Page 68: Return

    Micropilot S FMR540 4 to 20 mA HART Return The following procedures must be carried out before a transmitter is sent to Endress+Hauser e.g. for repair or calibration: • Remove all residue which may be present. Pay special attention to the gasket grooves and crevices where fluid may be present.

  • Page 69: Technical Data

    Micropilot S FMR540 4 to 20 mA HART Technical data Technical data 10.1 Additional technical data 10.1.1 Application The Micropilot S is used for highly accurate level measurement in storage tanks and can be applied in custody transfer applications. It meets the relevant requirements according to OIML R85 and API 3.1B.
  • Page 70 Technical data Micropilot S FMR540 4 to 20 mA HART 10.1.5 Performance characteristics Reference operating According to OIML R85: conditions • Temperature = –25 °C to +55 °C (-13 °F to +131 °F) • Atmospheric pressure • Relative humidity (air) = 60 % ±15 % •...
  • Page 71 Refer to TI00412F/00/EN, chapter "Material (not in contact with process)" and "Material (in contact with process). 10.1.9 Certificates and approvals CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the device passing the required tests by attaching the CE-mark. RF approvals R&TTE, FCC External standards and...

  • Page 72: Appendix

    Appendix Micropilot S FMR540 4 to 20 mA HART Appendix 11.1 Operating menu HART (display modul) basic setup tank shape medium cond. process cond. empty calibr. full calibr. dome ceiling unknown standard enter value enter value horizontal cyl. DK: < 1.9 calm surface DK: 1.9 …...
  • Page 73 Micropilot S FMR540 4 to 20 mA HART Appendix dist./meas.value check distance range of mapping start mapping dist./meas.value set value distance = ok input of D and L dist. too small mapping range are displayed manual D and L are displayed dist.
  • Page 74 Appendix Micropilot S FMR540 4 to 20 mA HART envelope curve plot settings recording curve envelope curve single curve env.curve+FAC cyclic env.curve+cust.map display language back to home format display no. of decimals enter time decimal default: 100 s 1/16” x.xx x.xxx...
  • Page 75 Micropilot S FMR540 4 to 20 mA HART Appendix sep. character display test . point , comma measured dist. measured level detection window application par. not modified modified reset distance unit download mode L00-FMR54xxx-19-00-02-en-009 Endress+Hauser...

  • Page 76: Patents

    Appendix Micropilot S FMR540 4 to 20 mA HART 11.2 Patents This product may be protected by at least one of the following patents. Further patents are pending. • US 5,387,918 i EP 0 535 196 • US 5,689,265 i EP 0 626 063 •...

  • Page 77: Index

    Micropilot S FMR540 4 to 20 mA HART Index Index Accessories ........60 Key assignment .
  • Page 78 Micropilot S FMR540 4 to 20 mA HART Index Trouble-shooting ....... . 62 Turn housing.
  • Page 79 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 80 www.endress.com/worldwide BA00326F/00/EN/13.10 71127749 CCS/FM+SGML 6.0 71127749...

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