Table of Contents
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Summary of Contents for Henny Penny FlexFusion
- Page 1 Installation Manual Read the operating manual prior to commissioning FlexFusion® ELECTRIC PLATINUM COMBI TEAM Model FPDE615.615 FPDE615.216 FPDE621.615 FPDE621.621 FPDE115.615 FPDE115.621 FPDE121.615 FPDE121.621 FM05-253 en-US...
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Page 3: Table Of Contents
Directory of contents 1 Introduction ................. 5 1.1 About this manual ................ 5 1.1.1 Explanation of signs .................. 6 1.2 Staff qualification ................ 7 1.3 Use of the unit ................... 7 1.4 Warranty .................... 7 2 Safety information .............. 8 3 Description of the unit ............. 10 3.1 Overview of the unit ............... 10 3.2 Equipment and connection data ... - Page 4 Directory of contents 7.3 Heating the unit up and rinsing it out ........... 36 8 Putting the unit into service .......... 37 8.1 Filling out the Commissioning report ........... 37 Installation instructions...
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Page 5: 1 Introduction
Introduction 1 Introduction 1.1 About this manual The instruction manual is part of the unit and contains information on safe installation of the unit. Observe and adhere to the following instructions: • Read the instruction manual in its entirety prior to installation. •... -
Page 6: Explanation Of Signs
Introduction 1.1.1 Explanation of signs Imminent threat of danger DANGER Failure to comply will lead to death or very severe injuries. Possible threat of danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead to slight or moderately severe injuries. -
Page 7: Staff Qualification
Introduction 1.2 Staff qualification Explanation of qualification Skilled staff • Skilled staff are those, who due to their profes- sional training, knowledge and experience as well as their knowledge of the relevant standards can assess the tasks given to them and recognize any possible dangers. -
Page 8: 2 Safety Information
Safety information 2 Safety information The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installer must be familiar with regional regulations and observe them. - Page 9 Safety information Setup Risk of property damage and personal injury from improper setup • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electrical utility. •...
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Page 10: 3 Description Of The Unit
Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Floor-standing unit a Housing h Nameplate b Support rack i Equipment leg c Insulated window j Hand shower d Cooking zone door k Control unit e Door handle l Air inlet f Steam drain channel... - Page 11 Description of the unit Size Emissions Latent heat (W) * 1780 3670 2750 5400 Sensible heat (W) 1190 2450 1840 3600 Noise level (db (A)) < 70 * The stated value is reduced by 80 % when operating with a condensation hood; the sensible heat is increased by the amount of the reduction.
- Page 12 Description of the unit Size Voltage (V) Connected load (kW) 10.4 20.9 15.8 30.5 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 Voltage (V) Connected load (kW) 12.3 20.9 18.9 32.6 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50...
- Page 13 Description of the unit Transformer voltage Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage range (V) 200 — 240 Transformer Marking or colour of the cores Blue Voltage measured (V) Voltage at the transformer (V) 190 — 200 201 —...
- Page 14 Description of the unit Basic setting Parameter Standard Adjustment Explanation value range Kitchen management Disabled Active Port and unit address can be set. system Disabled Ethernet Ethernet Type of signal transmission Serial 80 % power 80 % Power can be limited to 80 % (for special applications).
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Page 15: 4 Transporting The Unit
Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping equip- WARNING ment • Do not linger next to or behind raised equipment. • Move raised equipment carefully. Risk of physical damage from improper transport ATTENTION •... - Page 16 Transporting the unit When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. 1. Remove the packaging. 2. Pull the protective film off the unit. 3. Remove the packaging material from the cooking zone completely. 4.
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Page 17: 5 Setting Up The Unit
Setting up the unit 5 Setting up the unit Risk of burns from spraying hot fat WARNING • Set up deep fat fryers outside the range of the hand shower. Risk of crushing from improper setup CAUTION • Protect the unit and work area during setup and alignment. Risk of fire from failure to observe applicable regional fire preven- CAUTION tion regulations... -
Page 18: Lifting The Unit Off The Pallet
Setting up the unit • Left, right and rear: at least 50 mm (1,97 in). • For service work 500 mm (19,69 in) on the left is recommended. • Clearance from heat sources (baking oven) to be 500 mm (19,69 in) on the left. •... -
Page 19: Placing The Unit On The Equipment Legs
Setting up the unit Requirement Unit unpacked Protective film removed Unit cleaned The rear support is present 1. Slide the forks of the pallet truck under the unit and to the right of the waste trap. 2. Place the rear support of the unit on the forks of the pallet truck. 3. -
Page 20: 6 Connecting The Unit
Risk of personal injury and physical damage from electric shock DANGER • Before working on the FlexFusion Team , ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open. -
Page 21: Making The Power Connection
Connecting the unit 1. Insert the side wall at the top edge. 2. Carefully press the side wall in at the bottom. 3. Fasten the bottom of the side wall with the screws. 4. Fasten the screws in the middle of the side wall. 5. - Page 22 Connecting the unit Permanent connection Risk of property damage and personal injury from improper in- CAUTION stallation • In the case of a permanent electrical connection, install an all-phase discon- nect switch before the unit. Install an all-phase disconnect switch if the unit will be connected permanently to the electric mains.
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Page 23: Matching The Unit To The Connection Voltage
Connecting the unit Due to special electronic components, the unit generates a small fault current. To ensure that the residual current device does not trip during normal operation, each unit must have its own residual current device. Potential equalisation Image: Symbol for potential equalisation The unit can be included in a potential equalisation system by means of appropriately sized wiring. - Page 24 Connecting the unit Image: A Transformer position T1; B Connection for transformer controls Image: A Transformer position T0, only for unit without neutral wire; B Transformer connection Requirement Unit not live Left side wall removed 1. Measure the connection voltage with a suitable measuring device. The voltage range must match that on the nameplate.
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Page 25: Connecting The Power Connection Cable
Connecting the unit 6.2.2 Connecting the power connection cable Risk of personal injury and physical damage from electric shock DANGER • Before working on the FlexiCombi Team, ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open. Risk of personal injury and physical damage from electric shock DANGER •... -
Page 26: Connecting The Power Optimisation System
Risk of personal injury and physical damage from electric shock DANGER • Before working on the FlexFusion Team , ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open. -
Page 27: Connecting To The Potential Equalisation Circuit
Risk of personal injury and physical damage from electric shock DANGER • Before working on the FlexFusion Team , ensure that both power circuits within the unit are not live. • Do not operate the unit with the housing open. - Page 28 Connecting the unit Image: Connecting the kitchen management system a RJ45 socket d Network cable b RJ45 plug e Ferrite ring c Cable tie Perform this for each unit separately. INFORMATION Requirement Unit not live Housing opened 1. Pull the network cable into the unit through the cable gland. 2.
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Page 29: Making The Basic Control Setting
Connecting the unit 6.4 Making the basic control setting Image: Main menu a Main menu d "Equipment functions" button b FlexiHelp button e Back button c Language selection 6.4.1 Changing the basic control setting By entering the password "2100", the basic settings for the installation can be displayed and changed. -
Page 30: Making The Water Connection
Connecting the unit 6.5 Making the water connection Installation work with tap water Installation work on tap water lines and the unit may only be performed by a specialist company, which is approved by the water utility company in the particular region. The applicable regional regulations, standards and guidelines must be observed, as well as the connection conditions imposed by the water utility company responsible. -
Page 31: Connecting Softened Tap Water To Both Connections
Connecting the unit 3. Insert dirt filters into the water connections on the unit. 4. Connect the tap water connection line to the unit. 5. Connect the soft water connection line to the unit. 6. Open the tap water valves and check the threaded connectors for leaks. -
Page 32: Making The Wastewater Connection
Connecting the unit 7. Fill out the Commissioning report. Image: Connecting softened tap water to both connections a Backflow preventer d T-piece b Softened tap water e Seal c Connection line f Dirt filter 6.6 Making the wastewater connection Installation work with wastewater Installation work on wastewater lines and the unit may only be performed by a specialist company, which is responsible for wastewater systems. -
Page 33: Making The Exhaust Air Connection
Connecting the unit Image: A Permanent connection without waste trap, B Permanent connection with on- site waste trap a Wastewater connection d Sewer system waste trap b Wastewater line e Pipe clamp c Sewer system f Ventilator The units must be connected individually. INFORMATION Do not route the connection line together. -
Page 34: Connecting The Exhaust Air Line
Connecting the unit 6.7.1 Connecting the exhaust air line Image: Connecting the exhaust air line Requirement Exhaust air line complies with the specifications (see "Equipment and connection data") 1. Connect the exhaust air line to the steam outlet. 2. Route the exhaust air line with a 3° rise as far as the ventilation system. -
Page 35: 7 Checking Operation
Checking operation 7 Checking operation Risk of personal injury and physical damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Perform this for each unit separately. INFORMATION Requirement Power connection made Water connection made Wastewater connection made Unit cleaned... - Page 36 Checking operation 7.3 Heating the unit up and rinsing it out 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Run the Steaming cooking mode for 15 minutes at 100 °C (212 °F). 4.
- Page 37 Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Requirement Power connection made Water connection established Wastewater connection established Exhaust connection made ...
- Page 38 Putting the unit into service Basic control setting Unit of temperature set? °C °F Have date and time been set? Has software version been identified? Version: __________ Altitude set? 0 — 999 m (3277 ft) 1000 m (3280 ft) — 1999 m (6557 ft) 2000 m (6560 ft) — 2499 m (8197 ft) 2500 m (8200 ft) or higher 80 % power set?
- Page 39 Putting the unit into service Wastewater connection Wastewater connection made properly? Waste trap in the building Aerator Funnel drain Floor gutter Connection dimension of wastewater line: ____________________ mm (in) Exhaust air connection Setting up below ventilation system? Connected to exhaust air duct? Connection dimension of exhaust air line: ____________________ mm (in) Length of exhaust air line: ________________________ mm (in) Function check...
- Page 40 Putting the unit into service Company Installer City, date Signature The function check was performed by: Signature Company Installer City, date Operator training was provided by: Signature Company Installer City, date Installation instructions...
- Page 44 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 6/22/2018...