Powerhead Disassembly - BRP E200HSLSEA Service Manual

POWERHEAD
DISASSEMBLY
General
To simplify reassembly and wiring installation, lay
out the various screws and clamps in the order of
their proper location.
Remove the electric starter. Refer to Starter
Removal on p. 153.
Remove fuel pump assemblies, fuel manifolds,
and filter. Refer to FUEL COMPONENT SERVIC-
ING on p. 178.
Remove EMM and electrical harness assembly.
Refer to EMM SERVICING on p. 110.
Remove stator. Refer to Stator Service on
p. 148.
Remove oil pump, rear oil manifold, and oil circu-
lation hoses. Refer to OIL COMPONENT SER-
VICING on p. 203.
Remove ignition coils and fuel injectors. Refer to
Fuel Injector Service on p. 182.
Mark injectors for cylinder loca-
IMPORTANT:
tion before removal. All injectors must be installed
in their original location. Improper injector installa-
tion can result in powerhead failure.
Remove throttle linkage. Refer to Throttle Link-
age Removal on p. 223.
Remove shift linkage. Refer to Shift Linkage
Removal on p. 223.
Remove the throttle body and reed plate assem-
blies. Refer to Intake Manifold Service on p. 185.
Remove pressure valve assembly. Refer to
PRESSURE RELIEF VALVE SERVICING on
p. 216.

POWERHEAD DISASSEMBLY

Throttle Linkage Removal
Remove throttle cam and throttle lever.
1
1. Throttle cam screw
2. Throttle lever screw
Shift Linkage Removal
Remove shoulder screw from shift arm and retain-
ing screw from shift rod lever.
1
1. Shoulder screw
2. Shift rod lever retaining screw
Slide entire shift linkage assembly from crank-
case.
POWERHEAD
2
006866
2
004145
11
223