Overhaul Data; Assembly Clearances; Cylinder - Piston Assy; Crankcase - Crankshaft - Connecting Rod - APRILIA DORSODURO 1200 ABS - ATC Service Station Manual

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys.
DORSODURO 1200 ABS - ATC
pos.
1 Special calibrated screw for gearbox
2 Screw fastening flywheel side /
clutch side crankcase halves
3 Screw fastening flywheel side /
clutch side crankcase halves

Overhaul data

Assembly clearances

Cylinder - piston assy.

The pistons are available in four size types (A, B,
C, D) to be coupled to the four cylinder types (A,
B, C, D).
Only one type of piston ring is available.
Name
Cylinder-piston clear-
ance A - A
Cylinder-piston clear-
ance B - B
Cylinder-piston clear-
ance C - C
Cylinder-piston clear-
ance D - D

Crankcase - crankshaft - connecting rod

INTERNAL MARKING ON FIRST GENERATION CRANKCASES
email: info@motomatrix.co.uk
Description
lubrication
C
YLINDER
Initials
Type A - A 105.990 - 105.997 mm
(4.1728 - 4.1731 in)
Type B - B 105.997 - 106.004 mm
(4.1731 - 4.1734 in)
Type C -C 106.004 - 106.011 mm
(4.1734 - 4.1736 in)
Type D - D 106.011 - 106.018 mm
(4.1736 - 4.1739 in)
C 2
RANKCASE
Type Quantity
M9x1 1 18 Nm (13.28 lbf ft)
M6 11 13 Nm (9.59 lbf ft)
M8 9 29 Nm (21.39 lbf ft)
-
PISTON COUPLING
Cylinder Piston
105.928 - 105.935 mm
(4.1704 - 4.1707 in)
105.935 - 105.942 mm
(4.1707 - 4.1709 in)
105.942 - 105.949 mm
(4.1709 - 4.1712 in)
105.949 - 105.956 mm
(4.1712 - 4.1715 in)
Characteristics
Torque Notes
-
-
-
Play on fitting
0.055 - 0.069 mm
(0.0022 - 0.0027 in)
0.055 - 0.069 mm
(0.0022 - 0.0027 in)
0.055 - 0.069 mm
(0.0022 - 0.0027 in)
0.055 - 0.069 mm
(0.0022 - 0.0027 in)
CHAR - 53