APRILIA SCARABEO 125 - PART 2 1999 Manual
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APRILIA SCARABEO 125 - PART 2 1999 Manual

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  • Page 1 safe drive...
  • Page 2 The use of medicins, alcohol and drugs or Most road accidents are caused by the psychotropic substances notably increases driver’s lack of experience. To drive the vehicle it is necessary to be in the risk of accidents. NEVER lend the vehicle to beginners and, possession of all the requirements pre- Be sure that you are in good psychophysi- in any case, make sure that the driver has...
  • Page 3 Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always keep both hands on the handlebars tional and local road regulations. hicle or make you lose control. and both feet on the footboard (or on the footrests), in the correct driving posture.
  • Page 4 If necessary, have the vehicle inspected by an aprilia Official Dealer, who should care- fully check the frame, handlebars, suspen- sions, safety parts and all the devices that you cannot check by yourself.
  • Page 5 ONLY ORIGINALS Never change the position, inclination or Any modification of the vehicle and/or the colour of: number plate, direction indica- removal of original components can com- Before starting, always wear a correctly tors, lights and horns. promise vehicle performance levels and fastened crash helmet.
  • Page 6 "aprilia the controls and reduce the distance from genuine accessories". the ground and the angle of inclination in turns.
  • Page 7 Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag. and forks: the vehicle might respond more Do not carry bags which protrude too much When the vehicle is overloaded, its stability slowly in turns and its manoeuvrability...
  • Page 8 12) Passenger left footrest 2) Battery 8) Air cleaner 13) Spark plug 3) Left rear-view mirror 9) Anti-theft hook (for the aprilia “Body- 14) Front inspection cover 4) Rear brake reservoir Guard” armored cable 5) Bag hook 10) Centre stand...
  • Page 9 1) Crash helmet case 7) Ignition switch / steering lock / saddle 12) Central fairing 2) Passenger grab rail unlocking device 13) Engine oil filling/level cap 3) Passenger seat 8) Glove compartment 14) Passenger right footrest 4) Fuel tank 9) Central inspection cover 5) Filler cap 10) Right rear-view mirror 6) Front brake reservoir...
  • Page 10 1) Electrical controls on the left side of the handlebar 1) Fuel level indicator ( 2) Rear brake lever 2) Total kilometres odometer 3) Front brake lever 3) Digital clock 4) Throttle grip 4) Digital clock function and setting push buttons 5) Electrical controls on the right side of the handlebar 5) Speedometer 6) Instruments and indicators...
  • Page 11 Description Function Right direction indicator warning light It blinks when the right direction indicator is on. Left direction indicator warning light It blinks when the left direction indicator is on. It comes on every time the ignition switch is brought to position “ ”...

  • Page 12: Horn Push Button

    NOTE The electrical parts work only when the ignition switch is in position “ ”. 1) HORN PUSH BUTTON ( The horn is activated when the " " push button is pressed. 2) DIRECTION INDICATOR SWITCH ( To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right.

  • Page 13: Light Switch

    NOTE The electrical parts work only when the ignition switch is in position " ". • 1) LIGHT SWITCH ( not provided) CAUTION Before operating the light switch, make sure that the dim- mer switch ( ) is in position “ ”.

  • Page 14: Operation

    Press the key (2) and turn it anticlock- wise (to the left), then steer the handle- bar slowly, until the key (2) reaches posi- tion “ ”. Extract the key. Position Function removal The steer- It is possible ing is to remove the locked.
  • Page 15 The bag hook (3) is positioned on the front To replace the clock battery, con- Press the push button (1) to set the de- part of the inner shield tact an aprilia Official Dealer. sired day. Max. allowed weight: 1,5 kg Time: press the push button (2) again and the time will be displayed on the left with letter "A"...
  • Page 16 To reach the crash helmet To prevent the vehicle from being stolen, it lows: case, proceed as follows: is advisable to secure it with the aprilia Position the vehicle on the centre stand. “Body-Guard” armored cable (2), avail- Insert the key (5) in the lock.
  • Page 17 It is placed under the handlebar, on the in- The passenger seat (3) can be adjusted The tool kit (6) is fixed in the appropriate ner part of the shield. longitudinally in three different positions: compartment under the saddle; To reach it: –...

  • Page 18: Fuel Tank Capacity

    WARNING The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance op- erations in a well-ventilated area, with the engine off. Do not smoke while refu- elling or near fuel vapours, in any case avoid any contact with naked flames, sparks and any other heat source to...

  • Page 19: Engine Oil

    GINE OIL LEVEL AND TOPPING UP). It is necessary to have the engine oil changed after the first 1000 km (625 mi) and successively 6000 km (3750 mi). For the oil change, contact an aprilia Offi- cial Dealer. NOTE Use high-quality oils, see p. 68 (LUBRICANT CHART).
  • Page 20 WARNING NOTE This vehicle is provided with front WARNING Pay special attention to the brake disc and rear disc brakes, with separate hy- and friction material, making sure that The brakes are the parts that most en- draulic circuits. they are neither dirty nor oily, especially sure your safety and for this reason The following information refers to a single after maintenance operations or inspec-...
  • Page 21 Check the brake pad wear, see p. 43 (CHECKING THE BRAKE PAD WEAR) and the disc wear. If the pads and/or the disc do not need re- placing: Contact an aprilia Official Dealer, who NOTE This vehicle is provided with front CHECKING will provide for topping up.
  • Page 22 “MIN”. Check the coolant level every 2000 km (1250 mi) and after long trips; have the coolant changed by an aprilia Official Dealer every 2 years. WARNING The coolant is noxious: do not swallow it; if the coolant gets in contact with the...

  • Page 23: Checking And Topping Up

    CAUTION CHECKING AND TOPPING UP If not, proceed as follows: Loosen the filling cap (1) (by giving it two While topping up, never exceed the WARNING anticlockwise turns), without removing it. "MAX" level, otherwise the fluid will Check the coolant level and top up the Wait a few seconds in order to release flow out of the tank while the engine is expansion tank with cold engine.
  • Page 24 Some types of tyres homologated for this vehicle are provided with wear indi- cators. There are several kinds of wear indica- tors. For more information on how to check the wear, contact your Dealer. Visually check if the tyres are worn and in this case have them changed.
  • Page 25 The lights can be switched off only by fully for the first miles. Do not oil the aprilia Official Dealer. turning the ignition switch to position " ". tyres with unsuitable fluids. Before starting the vehicle, make sure MINIMUM TREAD DEPTH LIMIT (2) that the dimmer switch is in position "...
  • Page 26 WARNING Component Check Page Before departure, always carry out a Front and rear Check the functioning, the idle stroke of the control le- preliminary checking of the vehicle, to disc brakes vers, the fluid level and make sure there are no leaks. make sure that it functions correctly 24, 43 Check the wear of the pads.
  • Page 27 NOTE Move the engine stop switch (3) to posi- To avoid the excessive wear of tion “ ”. the battery, do not keep the start push but- WARNING Rotate the key (4) and move the ignition ton “ ”“ pressed for more than five sec- switch to position “...

  • Page 28: Starting With Cold Engine

    STARTING WITH COLD ENGINE When the room temperature is low (near or below 0°C), it may be difficult to start the engine at the first attempt. In this case: Keep the start push button “ ” (7) pressed for five seconds and at the same time rotate the throttle grip (8) moderately (Pos.
  • Page 29 NOTE Before departure, carefully read the "safe drive" chapter, see p. 5 (SAFE DRIVE). CAUTION If the low fuel warning light “ ” (9) posi- tioned on the dashboard comes on while the vehicle is running, this means that the electric reserve is operating and there are still 2 of fuel available.
  • Page 30 WARNING Before beginning to turn, slow down or brake driving at moderate and constant speed or accelerating slightly; avoid braking at the last moment: it would be very easy to skid. If the brakes are operated continuously on downhill stretches, the friction mate- rial may overheat, thus reducing the braking efficiency.
  • Page 31 WARNING Always use the direction indicators in WARNING time when you intend to change lane or If possible, avoid stopping abruptly, direction, avoiding sharp and danger- slowing down suddenly and braking at ous movements. the last moment. Switch off the direction indicators as soon as you have changed direction.

  • Page 32: On The Stand)

    Stop the vehicle, see p. 35 (STOPPING). SIDE STAND CAUTION Move the engine stop switch (1) to posi- Grasp the left grip (4) and the passenger Never leave the key in the ignition tion “ ”. grab rail (5). switch. CAUTION Lock the steering, see p.
  • Page 33 The vehicle is made up of not edible ..............Ask your aprilia Official Dealer to test the parts. Never bite, suck, chew or swallow vehicle on the road after a repair or period- any part of the vehicle for any reason.
  • Page 34 OPERATIONS TO BE CARRIED OUT BY THE Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER) After running-in Every 6000 km Every 12000 km Components (1000 km) (625 mi) (3750 mi) or 8 months (7500 mi) or 16 months Battery/electrolyte level Spark plug Carburettor - idling...
  • Page 35 OPERATIONS TO BE CARRIED OUT BY THE Official Dealer After running-in Every 6000 km Every 12000 km Components (1000 km) (625 mi) (3750 mi) or 8 months (7500 mi) or 16 months Accelerator cable (adjustment) Variator belt Steering bearings and steering Wheel bearings Engine oil filter Clutch shoes...

  • Page 36: Frame Number

    FRAME NUMBER ENGINE NUMBER The frame number is stamped on the The engine number is stamped near the It is a good rule to write down the frame frame central tube. To read it, it is neces- lower support of the rear shock absorber. and engine numbers in the space provided sary to remove the front inspection cover, in this manual.
  • Page 37 Carefully read p. 23 (LUBRICANTS), p. 37 (MAINTENANCE) and p. 68 (LUBRI- CANT CHART) . CHECKING NOTE Position the vehicle on firm and flat ground. Position the vehicle on the centre stand. WARNING The engine and the components of the Clean the part in contact with the oil with TOPPING UP exhaust system become very hot and...
  • Page 38 REMOVAL Apply a filter oil on the whole surface of the filtering element. Position the vehicle on the centre stand. Carefully read p. 37 (MAINTENANCE). Remove the central fairing, see p. 47 Unscrew and remove the screws (1). The air cleaner should be inspected and (REMOVING THE CENTRAL FAIRING) Withdraw the complete air cleaner from cleaned every 6000 km (3750 mi), depend-...

  • Page 39: Maintenance

    WARNING WARNING Check the wear of the brake pads espe- The excessive wear of the friction mate- Carefully read p. 24 (BRAKE FLUID-rec- rial would cause the contact of the pad cially before every trip. ommendations), (DISC BRAKES) and p. metal support with the disc, with conse- 37 (MAINTENANCE).
  • Page 40 Carefully read p. 37 (MAINTENANCE). CAUTION To h ave th e fr o nt s us pen si on o il changed, contact your Official Dealer, who will ensure you prompt and accurate servicing. Have the front suspension oil changed every 30000 km (18750 mi) or every 4 years.

  • Page 41: Adjustment Of The Rear Suspension Spring Preload

    Slightly unscrew the locking ring nut (2) ADJUSTMENT OF THE REAR by means of the appropriate spanner. SUSPENSION SPRING PRELOAD The rear suspension consists of a double- CAUTION Adjusting Rotation Rotation effect shock absorber (braking with com- ring (arrow A) (arrow B) The adjusting metal ring must not be pressed/extended shock absorber) fixed to...
  • Page 42 If any slack should be noticed, contact front wheel can move freely and the ve- your aprilia Official Dealer, to restore the If you find that there is a considerable hicle cannot fall down. optimal operating conditions.
  • Page 43 CAUTION Proceed with care. Do not damage the Carefully read p. 37 (MAINTENANCE). Carefully read p. 37 (MAINTENANCE). tangs and/or the relevant seats. Handle the painted and plastic components Position the vehicle on the centre stand. Remove the central inspection cover, with care, without scratching or damag- Unscrew and remove the screw (1).
  • Page 44 Unscrew and remove the rear-view mir- ror (1) (anticlockwise rotation for the left Carefully read p. 37 (MAINTENANCE). mirror and clockwise rotation for the right Carefully read p. 37 (MAINTENANCE). Position the vehicle on the centre stand. mirror). Unscrew and remove the screws (3). Position the vehicle on the centre stand.

  • Page 45: Crash Helmet Case)

    Take the helmet and/or any other object out of the case (3). Unscrew and remove the screws (5), Carefully read p. 37 (MAINTENANCE). holding the nuts (4). Open the glove compartment, see p. 21 Screw (5) driving torque: (GLOVE COMPARTMENT). 12 Nm (1.2 kgm).
  • Page 46 After the adjustment, tighten the lock nut tion setting. Ride for a few miles until reaching the (3) and check the idle stroke again. If necessary, contact your aprilia Official normal running temperature, see p. 15 Put back the protection element (2). Dealer.
  • Page 47 Energetically blow some air, in order to prevent the removed residues from get- ting into the engine. If the spark plug has crackings on the in- sulating material, corroded electrodes or excessive deposits, it must be changed. Check the spark plug gap with a thick- ness gauge.
  • Page 48 During the recharging or the use, make sure that the room is properly ventilated Carefully read p. 37 (MAINTENANCE). and avoid inhaling the gases released Check the electrolyte level and the tighten- during the recharging. ing of the terminals after the first 1000 km KEEP AWAY FROM CHILDREN.
  • Page 49 Carefully read p. 52 (BATTERY). Extract the battery case, see beside (EX- Extract the battery case, see beside (EX- TRACTING THE BATTERY CASE) Make sure that the ignition switch is in TRACTING THE BATTERY CASE). Disconnect first the negative (–) and then position “...
  • Page 50 Remove the battery, see p. 53 (REMOV- ING THE BATTERY). Remove the element plugs. Check the electrolyte level, see beside (CHECKING THE ELECTROLYTE LEV- EL). Connect the battery with a battery charg- A recharge with an amperage equal to 1/10th of the battery capacity is recom- mended.

  • Page 51: Arrangement Of The Fuses

    (EXTRACTING THE BATTERY CASE). In this case it is advisable to consult an aprilia Official Dealer. If an electric component does not work or works irregularly, or if the engine fails to start, it is necessary to check the fuses.
  • Page 52 If you need assistance or technical advice, and make sure that the beam projected on By TURNING IT CLOCKWISE, you set consult your aprilia Official Dealer, who the wall is slightly under the horizontal line the beam upwards. can ensure you prompt and accurate serv- of the headlight (about 9/10th of the total icing.
  • Page 53 Press the bulb (4) slightly and rotate it anticlockwise. Carefully read p. 37 (MAINTENANCE). NOTE If the bulb socket (5) goes out of WARNING its seat, reinsert it correctly, making the bulb socket opening coincide with the Risk of fire. screw seat.

  • Page 54: Parking Light Bulbs

    LOW/HIGH BEAM BULB PARKING LIGHT BULBS (HALOGEN BULB) CAUTION Carefully read p. 57 (BULBS). CAUTION To extract the bulb socket, do not pull The headlight contains: To extract the bulb electric connector, its electric wires. do not pull its electric wires. –...
  • Page 55 PARKING LIGHT/STOPLIGHT BULB Slightly press the bulb (1) and rotate it Withdraw the bulb (2) and replace it with anticlockwise. Carefully read p. 57 (BULBS). a new one of the same type. Remove the bulb from its seat. NOTE The rear light contains: Upon reassembly, correctly posi- NOTE Insert the bulb in the socket, mak-...
  • Page 56 Before proceeding, make sure that the WARNING room in which you are working is prop- Before transporting the vehicle, it is erly ventilated. necessary to empty the fuel tank and Do not inhale fuel vapours. the carburettor completely, see below Do not smoke, nor use free flames.

  • Page 57: Checking Operations)

    WARNING CAUTION After the vehicle has been washed, its Polish with silicone wax only after hav- braking functions could be temporarily ing carefully washed the vehicle. Do not impaired because of the presence of wash the vehicle under the sun, espe- water on the grip surfaces.

  • Page 58: After A Period Of Inactivity

    Turn the ignition switch to position “ ” Position and tie a plastic bag on the final and press the engine start push button pipe of the exhaust silencer, in order to After a long period of inactivity of the vehi- “...
  • Page 59 DIMENSIONS Max. length ............ 2075 mm Max. width............900 mm Max. height (front part of the fairing included) 1225 mm Seat height............. 820 mm Distance between centres ......1380 mm Min. ground clearance ........154 mm Weight ready for starting........ 148 kg ENGINE Model ............
  • Page 60 TRANSMISSION Speed change gear ........automatic stepless Primary ............V-belt Secondary............. gears Total engine/wheel ratio - minimum ............. 26,88 - maximum ............ 8,06 Total engine/wheel ratio - minimum ............. 25,98 - maximum ............ 7,57 CARBURETTOR Model ............KEIHIN CVK 26 Choke tube ..........
  • Page 61 TYRES Type ............. Tubeless Front ............100 / 80 - 16" 50 P Rear ............. 130 / 80 - 16" 64 P STANDARD INFLATION PRESSURE Front ............190 kPa (1,9 bar) Rear ............. 190 kPa (1,9 bar) INFLATION PRESSURE WITH PASSENGER Front ............
  • Page 62 use and maintenance Scarabeo 125 - Scarabeo 150...
  • Page 63 1) Generator 31) Front right direction indicator 2) Ignition coil 32) Low/high beam bulb 3) Starter 33) Front parking light 4) Voltage regulator 34) Front left direction indicator 5) Fuses 35) Engine oil pressure warning light 6) Battery 36) Multiple connectors 7) Start relay 37) Spark plug 8) Front stoplight switch...
  • Page 64 Engine oil (recommended): SUPERBIKE 4, SAE 5W-40. As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the CCMC G-4, A.P.I. SG specifications. Transmission oil (recommended): F.C., SAE 75 W - 90. As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the A.P.I.
  • Page 65 use and maintenance Scarabeo 125 - Scarabeo 150...
  • Page 66 use and maintenance Scarabeo 125 - Scarabeo 150...
  • Page 67 use and maintenance Scarabeo 125 - Scarabeo 150...
  • Page 68 – Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.

This manual is also suitable for:

Scarabeo 150 - part 2 1999Scarabeo 125Scarabeo 150

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