Table Of Contents - Kyocera KM-2560 Service Manual

Table of Contents

Service Manual1
Revision History3
Safety Precautions5
Safety Warnings And Precautions6
Installation Precautions7
Precautions For Maintenance8
Miscellaneous Precautions9
Table Of Contents11
Specifications15
Parts Names17
Machine View17
Operation Panel17
Machine Cross Section19
Installation Environment21
Installation Dimensions21
Unpacking And Installation22
Installation Procedure22
Moving The Machine23
Unpacking24
Remove The Eject Spacer And Tapes25
Install The Optional Paper Feeder26
Release The Scanner Pins26
Release Of Cassette Lift Plate26
Load Paper27
Install The Toner Container28
Install The Waste Toner Box29
Install The Optional Original Cover Or The Dp29
Install Other Optional Devices29
Installing Toner30
Output An Own-Status Report (Maintenance Item U000)30
Exit Maintenance Mode30
Make Test Copies30
Setting Initial Copy Modes31
Installing The Key Counter (Option)32
Installing The Expanded Memory (Option)35
Maintenance Mode37
Executing A Maintenance Item37
Maintenance Modes Item List38
Contents Of The Maintenance Mode Items41
U000 Outputting An Own-Status Report41
Event Log41
U000 Detail Of Event Log42
Service Status Page45
Detail Of Service Status Page47
U001 Exiting The Maintenance Mode48
U002 Setting The Factory Default Data48
U003 Setting The Service Telephone Number49
U004 Displaying The Machine Number49
U005 Copying Without Paper49
U019 Displaying The Rom Version50
U020 Initializing All Data51
U021 Initializing Counters And Mode Settings52
U022 Initializing Backup Memory52
U024 Hdd Formatting53
U030 Checking Motor Operation53
U031 Checking Switches For Paper Conveying54
U032 Checking Clutch Operation54
U033 Checking Solenoid Operation55
U034 Adjusting The Print Start Timing56
U034 Center Line Adjustment57
U034 Trailing Edge Registration Adjustment58
U035 Setting The Printing Area For Folio Paper58
U051 Adjusting The Deflection In The Paper59
U053 Setting The Adjustment Of The Motor Speed60
U055 Setting The Motor Periodic Drive61
U059 Setting Fan Mode61
U061 Turning The Exposure Lamp On62
U063 Adjusting The Shading Position62
U065 Adjusting The Scanner Magnification63
U066 Adjusting The Scanner Leading Edge Registration64
U067 Adjusting The Scanner Center Line65
U068 Adjusting The Scanning Position For Originals From The Dp66
U070 Adjusting The Dp Magnification67
U071 Adjusting The Dp Scanning Timing68
U071 Adjustment: Trailing Edge Registration69
U072 Adjusting The Dp Center Line70
U073 Checking Scanner Operation71
U074 Adjusting The Dp Input Light Luminosity72
U080 Setting The Economy Mode72
U081 Adjusting The Correct Exposure73
U087 Setting Dp Reading Position Modification Operation73
U089 Outputting A Mip-Pg Pattern74
U093 Setting The Exposure Density Gradient75
U093 Setting: Density In Photo Mode76
U099 Adjusting Original Size Detection76
U099 Setting Detection Sensor Threshold Value77
U100 Setting The Main High Voltage77
U101 Setting The Other High Voltages78
U110 Checking The Drum Count78
U114 Setting Separation Charger Mode79
U117 Checking The Drum Number80
U118 Displaying The Drum History80
U130 Initial Setting For The Developing Unit80
U135 Checking Toner Motor Operation81
U144 Setting Toner Loading Operation82
U150 Checking Sensors For Toner82
U157 Checking/Clearing The Developing Drive Time83
U158 Checking The Developing Count83
U161 Setting The Fuser Control Temperature83
U163 Resetting The Fuser Problem Data84
U167 Checking/Clearing The Fuser Counts84
U193 Setting The Fuser Drive Control84
U199 Checking The Fuser Temperature85
U200 Turning All Leds On85
U201 Initializing The Touch Panel85
U202 Setting The Kmas Host Monitoring System86
U203 Checking Dp Operation86
U204 Setting The Presence Or Absence Of A Key Card Or Key Counter87
U207 Checking The Operation Panel Keys87
U220 Setting The Trial Functions88
U221 Setting The Usb Host Lock Function89
U233 Limiting Job Separator Output89
U236 Setting The Limit For The Ejection Section Of The Built-In Finisher90
U243 Checking The Operation Of The Dp Motors90
U244 Checking The Dp Switches91
U245 Checking Messages91
U246 Setting The Finisher92
U247 Setting The Paper Feed Device92
U250 Setting The Maintenance Cycle93
U251 Checking/Clearing The Maintenance Count93
U252 Setting The Destination94
U253 Switching Between Double And Single Counts94
U260 Selecting The Timing For Copy Counting95
U265 Setting Oem Purchaser Code95
U285 Setting Service Status Page95
U324 Setting The Main Charger Cleaning Indication96
U326 Setting The Black Line Cleaning Indication96
U328 Side Ejection Setting97
U332 Setting The Size Conversion Factor97
U339 Setting The Drum Heater On/Off97
U341 Specific Paper Feed Location Setting For Printing Function98
U342 Setting The Ejection Restriction98
U343 Switching Between Duplex/Simplex Copy Mode99
U345 Setting The Value For Maintenance Due Indication99
U402 Adjusting Margins Of Image Printing100
U403 Adjusting Margins For Scanning An Original On The Platen101
U404 Adjusting Margins For Scanning An Original From The Dp102
U407 Adjusting The Leading Edge Registration For Memory Image Printing103
U411 Adjusting The Scanner Automatically104
U411 Method: Dp105
U411 Error Codes106
U425 Setting The Target107
U510 Setting The Enterprise Mode108
U901 Checking/Clearing Copy Counts By Paper Feed Locations109
U903 Checking/Clearing The Paper Jam Counts109
U904 Checking/Clearing The Service Call Counts110
U905 Checking/Clearing Counts By Optional Devices111
U906 Resetting Partial Operation Control111
U908 Checking The Total Counter Value112
U910 Clearing The Black Ratio Data112
U911 Checking/Clearing Copy Counts By Paper Sizes112
U920 Checking The Copy Counts113
U927 Clearing The All Copy Counts And Machine Life Counts (One Time Only)113
U928 Checking Machine Life Counts114
U931 Setting The Automatic Toner Install114
U933 Setting The Fax Backup Kit115
U935 Relay Board Maintenance116
U942 Setting Of Deflection For Feeding From Dp116
U984 Checking The Developing Unit Number117
U985 Displaying The Developing Unit History117
U989 Hdd Scandisk117
U990 Checking/Clearing The Time For The Exposure Lamp To Light117
U991 Checking The Scanner Count118
U993 Outputting A Vtc-Pg Pattern118
User Management119
Using The User Management Mode119
Common Settings120
Copy Settings123
Sending Settings124
Document Box/Removable Memory Settings124
Printer Settings125
Emulation125
Resolution125
Ecoprint125
Network Setup126
Printing Reports/Sending Notice127
Adjustment/Maintenance127
Date/Timer128
Editing Destination (Address Book/Adding One-Touch Keys)129
User Login Administration130
Job Accounting131
Adding An Account131
Restricting The Use Of The Machine131
Applying Limit Of Restriction131
Counting By Paper Size132
Printing An Accounting Report132
Paper Misfeed Detection133
Paper Misfeed Indication133
Paper Misfeed Detection Conditions134
Paper Misfeeds141
List Of System Errors150
Partial Operation Control150
Self-Diagnostic Function150
Measures Against The Service Codes Detecting Fuser Problems151
Self Diagnostic Codes151
Image Formation Problems164
No Image Appears (Entirely White)164
No Image Appears (Entirely Black)165
Image Is Too Light166
Background Is Visible166
A White Line Appears Longitudinally166
A Black Line Appears Longitudinally167
A Black Line Appears Laterally167
One Side Of The Copy Image Is Darker Than The Other167
Black Dots Appear On The Image167
Image Is Blurred168
The Leading Edge Of The Image Is Consistently Misaligned With The Original168
The Leading Edge Of The Image Is Sporadically Misaligned With The Original168
Paper Creases168
Offset Occurs169
Image Is Partly Missing169
Fusing Is Poor169
Image Is Out Of Focus169
Image Center Does Not Align With The Original Center170
Electric Problems171
Mechanical Problems175
Send Error Code177
Scan To Smb Error Codes177
Scan To Ftp Error Codes178
Scan To E-Mail Error Codes179
Network Twain Error Codes180
Software Trouble Error Codes180
Precautions For Assembly And Disassembly181
Drum181
Toner181
How To Tell A Genuine Kyocera Mita Toner Container182
Paper Feed Section183
Detaching And Refitting The Forwarding, Paper Feed And Separation Pulleys183
Removing The Forwarding Pulley183
Removing The Paper Feed Pulley184
Removing The Separation Pulley184
Detaching And Refitting The Mp Separation, Mp Paper Feed And Mp Forwarding Pulleys186
Removing The Mp Separation Pulley189
Removing The Mp Paper Feed Pulley190
Removing The Mp Forwarding Pulley192
Optical Section195
Detaching And Refitting The Exposure Lamp195
Detaching And Refitting The Scanner Unit199
Detaching And Refitting The Scanner Wires203
Fitting The Scanner Wires205
Detaching And Refitting The Isu (Reference)208
Detaching And Refitting The Laser Scanner Unit210
Adjusting The Position Of The Isu (Reference)214
Drum Section215
Detaching And Refitting The Drum Unit215
Detaching And Refitting The Main Charger Unit217
Detaching And Refitting The Drum Separation Claws218
Developing Section219
Detaching And Refitting The Developing Unit219
Transfer Section220
Detaching And Refitting The Transfer Roller Unit220
Fuser Section221
Detaching And Refitting The Fuser Unit221
Detaching And Refitting The Heat Roller Separation Claws224
Detaching And Refitting The Press Roller225
Detaching And Refitting The Fuser Heater227
Detaching And Refitting The Heat Roller229
Detaching And Refitting The Fuser Thermistor 1230
Detaching And Refitting The Fuser Thermistor 2231
Detaching And Refitting The Fuser Thermostats 1 And 2232
Adjusting Front Position Of The Fuser Unit (Adjusting Lateral Squareness)234
Detaching And Refitting The Engine Pwb235
Pwbs235
Detaching And Refitting The Ozone Filter 1237
Others237
Detaching And Refitting The Ozone Filter 2238
Detaching And Refitting The Hard Disk239
Upgrading The Firmware241
Adjustment-Free Variable Resistors (Vr)241
Remarks On Engine Pwb Replacement242
Remarks On Main Pwb Replacement242
Cassette Paper Feed Section243
Cassette Paper Feed Section Block Diagram244
Mp Tray Paper Feed Section245
Main Charging Section246
Optical Section Components247
Image Scanner Section247
Image Scanner Section Block Diagram248
Laser Scanner Section249
Laser Scanner Section Block Diagram250
Developing Section Description251
Developing Section Block Diagram252
Single Component Developing System253
Transfer And Separation Sections254
Cleaning And Charge Erasing Sections255
Fuser Section Description256
Fuser Section Block Diagram257
Eject And Switchback Sections258
Duplex Section259
Duplex Section Block Diagram260
Paper Conveying Operation In Duplex Copying261
Electrical Parts Layout - Pwbs263
Electrical Parts Layout - Switches And Sensors265
Electrical Parts Layout - Motors267
Electrical Parts Layout - Clutches And Solenoids269
Other Electrical Components Layout270
Power Source Pwb271
Engine Pwb274
Main Pwb283
Main Operation Unit Pwb287
Maintenance Parts List291
Maintenance Kits292
Periodic Maintenance Procedures293
Chart Of Image Adjustment Procedures297
General Wiring Diagram299
Installation Guide For Document Processor300
Supplied Parts301
Precautions302
Installing The Dp302
Attaching The Original Mat303
Connecting The Signal Cable304
Adhering The Labels304
Checking The Operation306
Checking Image From The Dp307
Checking The Angle Of Leading Edge308
Adjusting The Dp309
Checking The Angle Of Trailing Edge311
Checking The Magnification315
Adjusting The Dp Magnification315
Checking The Leading Edge Timing317
Adjusting The Dp Leading Edge Timing317
Checking The Center Line319
Adjusting The Dp Center Line319
Automatic Adjustment Using The Original For Adjustment321
Adjusting The Dp Open/Close Angle322
Installation Guide For Paper Feeder323
Precautions For Paper Feeder Installation326
Installing The Paper Feeder327
Adjusting The Height330
Attaching The Stays (For 110V, 120 V, And 220-240 V Specifications)330
To Check The Center Line331
Installation Guide For Document Finisher334
Document Finisher Installation Procedure337
Fitting And Adjusting The Guide Rail341
Adjusting The Height Of The Document Finisher343
Operation Check346
Installation Guide For Built-In Finisher347
Attaching The Sub Staple Cover351
Installing The Paper Conveying Unit352
Releasing The Lever Holding Plate353
Installing The Finisher Process Table353
Attaching The Upper Left Cover355
Installing The Staple Cover355
Attaching The Finisher Tray356
Attaching The Staple Cartridge357
Adhering The Blindfold Seal357
Installation Guide For Job Separator359
Installing The Job Separator363
Attaching The Led Pwb Unit365
Installing The Job Separator Tray365
Installing The Left Front Cover367
Installation Guide For Fax System (M)369
Install The Fax Circuit Board372
Install The Ferrite Core373
Connect The Mfp To The Telephone Line373
Connect The Mfp To The Separate Phone374
Attach The Alphabet Labels376
Attach The Fax Operation Section Label377
Attach The Jate Label (For 100 V Model Only)378
Attach The Approval Label (For Australian/New Zealand Model Only)379
Install The Dual Fax380
Secure The Modular Connector Cable383
Initialize The Fax Circuit Board384
Installation Guide For Data Security Kit (C)385
Installation Guide For Ug-30388